Toro XLS 380 Lawn Tractor User manual

Category
Lawnmowers
Type
User manual
FormNo.3375-982RevA
XLS380LawnTractor
ModelNo.71254—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-982*A
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproductspecicDeclarationof
Conformity(DOC)sheet.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation(undertheseat)
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(Riding)
RotaryLawnMowers...........................................3
ToroRidingMowerSafety........................................5
SoundPressure.......................................................5
SoundPower..........................................................5
Vibration................................................................5
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................10
Controls...............................................................10
Specications........................................................10
Operation....................................................................11
GasolineandOil....................................................11
PositioningtheSeat................................................11
OperatingtheHeadlights.........................................11
OperatingtheBladeControl(PTO)..........................12
SettingtheHeight-of-Cut........................................12
AdjustingtheAnti-scalpWheels...............................12
StartingtheEngine.................................................12
StoppingtheEngine...............................................13
UsingtheSafetyInterlockSystem.............................13
TestingtheSafetyInterlockSystem...........................14
PushingtheMachineManually.................................14
DrivingForwardorBackward..................................15
StoppingtheMachine.............................................15
SideDischargingtheGrass......................................15
OperatingTips.......................................................16
Maintenance.................................................................17
RecommendedMaintenanceSchedule(s)......................17
Lubrication...............................................................18
GreasingandLubricatingtheMachine.......................18
EngineMaintenance..................................................19
ServicingtheEngineOil..........................................19
ServicingtheAirCleaner.........................................21
ServicingtheSparkPlug..........................................22
FuelSystemMaintenance...........................................23
DrainingtheFuelTank...........................................23
ReplacingtheFuelFilter..........................................23
ElectricalSystemMaintenance....................................24
ServicingtheBattery...............................................24
ServicingtheFuse..................................................25
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
CoolingSystemMaintenance......................................26
CleaningtheCoolingSystem....................................26
BladeMaintenance.....................................................26
ServicingtheBlades................................................26
LevelingtheMowerfromSide-to-Side.......................29
AdjustingtheFront-to-RearBladeSlope....................29
CheckingtheTirePressure......................................30
ServicingtheHeadlights..........................................31
Cleaning...................................................................31
WashingtheUndersideoftheMower........................31
Storage........................................................................32
Troubleshooting...........................................................34
Schematics...................................................................36
Safety
SafeOperationPracticesfor
Ride-on(Riding)RotaryLawn
Mowers
Readandunderstandthecontentsofthismanualbefore
operatingthetractor.
ThefollowinginstructionsarefromtheCENstandardEN
836:1997.
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
Warning—Fuelishighlyammable.
Storefuelincontainersspecicallydesignedforthis
purpose.
3
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcutterassemblyarenotwornor
damaged.Replacewornordamagedbladesandboltsin
setstopreservebalance.
Onmulti-bladedmachines,takecare,asrotatingone
bladecancauseotherbladestorotate.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
Donotuseonslopesofmorethan
10°whenmowingonsidehills;
15°whenmowinguphill;
15°whenmowingdownhill.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
donotstoporstartsuddenlywhengoingupor
downhill;
applypressuretothetractioncontrolslowly,especially
whentravellingdownhill;
machinespeedsshouldbekeptlowonslopesand
duringtightturns;
stayalertforhumpsandhollowsandotherhidden
hazards;
nevermowacrossthefaceoftheslope,unlessthe
machineisdesignedforthispurpose.
Usecarewhenpullingloadsorusingheavyequipment.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Usecounterweight(s)orwheelweightswhen
suggestedintheinstructionhandbook.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Beforeleavingtheoperator’sposition:
disengagethepowertake-offandlowerthe
attachments;
removeyourfootfromthetraction-controlpedal;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
disconnectthespark-plugwire(s)orremovetheignition
key
beforeclearingblockagesoruncloggingthechute;
beforechecking,cleaning,orworkingonthemachine;
afterstrikingaforeignobject.Inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine;
ifthemachinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator’sposition.
Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeofgrass,
leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
4
Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Whenmachineistobeparked,storedorleftunattended,
lowerthecuttingmeansunlessapositivemechanicallock
isused.
ToroRidingMowerSafety
Thefollowingparagraphcontainssafetyinformationspecic
toToroproductsthatisnotincludedintheCENstandard.
UseonlyToro-approvedattachments.Thewarrantymaybe
voidedifyouusethetractorwithunapprovedattachments.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof
88dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.Thesound
powerlevelwasdeterminedaccordingtotheprocedures
outlinedinISO11094.
Vibration
Hand-Arm
Measuredvibrationlevelforlefthand=5.1m/s
2
Measuredvibrationlevelforrighthand=4.9m/s
2
UncertaintyValue(K)=2.0m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBody
Measuredvibrationlevel=0.93m/s
2
UncertaintyValue(K)=0.47m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
5
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis10degreeswhenmowingacrosstheslopeand15degreeswhen
mowingupordowntheslope.Usetheslopecharttodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethis
machineonaslopegreaterthan15degrees.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
93-6674
1.Crushinghazard,hand—readtheinstructionsbefore
servicingorperformingmaintenance.
99-5340
1.KeyChoice—turntoenablereversemowing.
100-7449
1.Pulltheleverouttopush
themachine.
3.Readtheinstructions
beforeservicingor
performingmaintenance.
2.Pushtheleverintorideon
themachine.
4.Donottowthemachine.
119-2730
1.Crushinghazard,bystanders—donotturnthekeywhile
childrenarepresent;keepchildrenasafedistancefrom
themachine.
120-1120
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mowerdeck—keepdeectorin
place.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade;entanglementhazardofhand,belt—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
7
120-1121
1.Disengage
2.Engage
3.Powertake-off(PTO)
4.Tractiondrive—todriveinreverse,pressthebottomofthe
traction-controlpedalrearwardanddown;todriveforward,
pressthetopofthetraction-controlpedalforwardanddown.
5.Warning—readtheOperator’sManual.
6.Warning—removetheignitionkeyandreadtheinstructions
beforeservicingorperformingmaintenance.
7.Tippinghazard—donotmowacrossslopesgreaterthan
10degrees,donotmowupanddownslopesgreaterthan
15degrees.
8.Crushing/dismembermentofabystander;thrownobject
hazard—keepbystandersasafedistancefromthemachine.
120-1130
1.Beltroutinganddirection2.Enginepulley
120-1136
1.Choke3.Continuousvariable
setting
2.Fast
4.Slow
120-1138
1.Headlights
4.Engine—Start
2.Engine—Stop
5.Mowinginreverseenabled
3.Engine—Run
8
121-0965
1.Height-of-cut
3.Low
2.High
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
9
ProductOverview
Controls
Becomefamiliarwiththecontrols(Figure4)beforeyoustart
theengineandoperatethemachine.
Figure4
1.Height-of-cutlever3.Blade-control(PTO)knob
2.Steeringwheel
4.Traction-controlpedal
Figure5
1.Throttlelever3.Ignitionswitch
2.Lightswitch—on/off4.Operating-in-reverselight
Figure6
1.Oildipstick/Filltube
3.Aircleaner
2.Fuel-tankcap
Specications
ModelWeightLengthWidthHeight
71254193kg
(425lb)
180cm
(71inches)
114cm
(45inches)
102cm
(40inches)
10
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
GasolineandOil
RecommendedGasoline
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher.
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline,suchasE15
orE85,withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult,
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen
addedtothefuel.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addafuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetokeepthe
fuelfreshduringstorageof90daysorless.Ifyouarestoring
themachineforlonger,drainthefueltank.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditionertothe
gasoline,andfollowthedirectionsofthemanufacturer.
Note:Afuelstabilizer/conditionerismosteffective
whenitismixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,useafuel
stabilizer/conditioneratalltimes.
FillingtheFuelTank
1.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
2.Cleanaroundthefueltankcapandremovethecap.
3.Addunleadedregulargasolinetothefueltankuntil
thelevelis6to13mm(1/4to1/2inches)belowthe
bottomofthellerneck.Donotllthefueltank
completelyfull.
Note:Thisspaceinthetankallowsgasolineto
expand.
4.Installthefueltankcapsecurely.
5.Wipeupanygasolinethatspills.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheOilLevel(page19).
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positiontheseat
whereyouhavethebestcontrolofthemachineandaremost
comfortable.
1.Raisetheseatandloosentheadjustmentknobs
(Figure7).
Figure7
1.Adjustmentknobs
2.Movetheseattothedesiredpositionandtightenthe
knobs.
OperatingtheHeadlights
Adash-mountedOn/Offswitch(Figure4)controlsthe
headlights.Thelightsonlyshinewhiletheengineisrunning
andtheswitchisOn.
11
OperatingtheBladeControl
(PTO)
Thebladecontrol(PTO)engagesanddisengagespowerto
theelectricclutch.
EngagingthePowerTakeOff(PTO)
1.Removeyourfootfromthetraction-controlpedalto
stopthemachine.
2.Pullthebladecontrol(PTO)knobtotheOnposition
(
Figure8).
Figure8
1.On—engaged2.Off—disengaged
DisengagingtheBladeControl(PTO)
1.Removeyourfootfromthetraction-controlpedalto
stopthemachine.
2.Pushthebladecontrol(PTO)tooff(Figure8).
SettingtheHeight-of-Cut
Usetheheight-of-cutlevertoraiseandlowerthemowerto
thedesiredcuttingheight.Youcansettheheight-of-cutto
1of6positionsfromapproximately38to102mm(1-1/2
to4inches).
1.Parkthemachineonalevelsurface.
2.Disengagethebladecontrol(PTO).
3.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
4.Pullontheheight-of-cutleveronthemachineand
moveittothedesiredposition(
Figure9).
Note:Allcuttingheightsareapproximate.
G017604
1
2
3
4
5
6
Figure9
1.38mm(1-1/2inch)4.76mm(3inches)
2.51mm(2inches)5.89mm(3-1/2inches)
3.64mm(2-1/2inches)6.102mm(4inches)
AdjustingtheAnti-scalp
Wheels
Themoweranti-scalpwheelsguidethemoweroveruneven
ground.Installthemasfollows,asappropriateforyour
height-of-cutrequirements:
Ifyouusetheheight-of-cutsettingAorB,installthe
gaugewheelsinthehighestholeinthewheelbracket.
Ifyouusetheheight-of-cutsettingCthroughF,install
thegaugewheelsinthelowestholeinthewheelbracket.
StartingtheEngine
1.Sitdownontheseat.
2.Pushthebladecontrol(PTO)tooff(Figure8).
3.ShiftthethrottlelevertoChoke(Figure10).
12
Figure10
1.Choke3.Slow
2.Fast4.Throttlelever
4.TurntheignitionkeyclockwiseandholditintheStart
position(Figure11).Whentheenginestarts,release
thekey.
Figure11
1.Start3.Off
2.On
Important:Iftheenginedoesnotstartafter30
secondsofcontinuouscranking,turntheignition
keytoOffandletthestartermotorcool;referto
Troubleshooting(page34).
5.Aftertheenginestarts,slowlyshiftthethrottleleverto
Fast(Figure10).Iftheenginestallsorhesitates,shift
thethrottleleverbacktoChokeforafewsecondsand
thenshiftthethrottlelevertoFast.Repeatthisstep
asrequired.
StoppingtheEngine
1.ShiftthethrottlelevertoFast(Figure10).
2.TurntheignitionkeytoOff,waitforallmoving
partstostop,andremovethekeybeforeleavingthe
operatingposition.(
Figure11).
UsingtheSafetyInterlock
System
ServiceInterval:Beforeeachuseordaily
CAUTION
Ifthesafetyinterlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventtheengine
fromstartingunless:
ThetransmissionisintheOperateposition.
Yourfootisoffthetraction-controlpedal.
Thebladecontrol(PTO)isintheDisengageposition.
Thesafetyinterlocksystemisdesignedtostoptheengineif
youdothefollowing:
Yourisefromtheseatwhenyoupressthetraction-control
pedal.
Yourisefromtheseatwhilethebladecontrol(PTO)isin
theEngageposition.
Thesafetyinterlocksystemisdesignedtodisengagetheblade
control(PTO)ifyoushiftthetransmissionintoReversewhile
thebladecontrol(PTO)isintheEngageposition.
SettingtheKeyChoiceSwitchto
OperateinReverse
Aninterlockfeatureonthemachinepreventsthepower
take-off(PTO)fromoperatingwhenyoubackupthe
machine.Ifyoushiftthetraction-controlswitchintoReverse
withthebladecontrol(PTO)engaged(i.e.,withthemower
bladesorotherattachmentrunning),thePTOdisengages.
Donotmowinreverseunlessitisabsolutelynecessary.
Ifyouneedtousethebladecontrol(PTO)whilebacking
up,turnofftheinterlockfeatureusingtheKeyChoiceswitch
locatedneartheseatbracket(Figure12).
13
Figure12
1.KeyChoiceswitch
DANGER
Youcouldbackoverachildorbystanderwhilethe
mowerbladesorotherattachmentisengagedand
causeseriousinjuryordeath.
Donotmowinreverseunlessitisabsolutely
necessary.
DonotinserttheKeyChoicekeyunlessitis
absolutelynecessary.
Alwayslookbackwardanddownbeforebacking
up.
UsetheKeyChoiceswitchonlyifyouarecertain
nochildrenorotherbystanderswillenterthe
mowingarea.
Beveryobservantafterdeactivatingtheinterlock
becausethesoundoftheenginemayprevent
youfromnoticingthatachildorbystanderhas
enteredtheworkarea.
AlwaysremoveboththeignitionandKeyChoice
keysandputtheminasafeplaceoutofthe
reachofchildrenorunauthorizeduserswhen
leavingthemachineunattended.
1.Engagethebladecontrol(PTO).
2.InserttheKeyChoicekeyintotheswitch(Figure12).
3.TurntheKeyChoicekey.
Note:Aredlightonthefrontconsole(Figure5)turns
on,indicatingthattheinterlockisdisabled.
4.Shiftthetraction-controlswitchintoReverseand
completeyourtask.
5.Disengagethebladecontrol(PTO)toactivatethe
interlock.
6.RemovetheKeyChoicekeyandputitinasafeplace
outofthereachofchildren.
TestingtheSafetyInterlock
System
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Replaceswitchesevery2yearsregardlessof
whethertheyareoperatingproperlyornot.
Testthesafetysystembeforeyouusethemachineeachtime.
Ifthesafetyinterlocksystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
interlocksystemimmediately.Whilesittingintheseat,
performthefollowingchecks:
1.Shiftthebladecontrol(PTO)toEngageandturnthe
ignitionkeytoStart:Theengineshouldnotcrank.
2.Shiftthebladecontrol(PTO)toDisengage,remove
yourfootfromthetraction-controlpedal,andstart
theengine.Whiletheengineisrunning,shiftthe
bladecontrol(PTO)switchtoEngageandmovethe
traction-controlpedaltoReverse:Thebladecontrol
(PTO)shoulddisengage.
3.Shiftthebladecontrol(PTO)toDisengageand
removeyourfootfromthetraction-controlpedal.Start
theengine,shiftthebladecontrol(PTO)switchto
Engage,andturntheKeyChoicekeyandreleaseit:The
operating-in-reversewarninglightshouldilluminate.
4.Shiftthebladecontrol(PTO)toDisengage:The
operating-in-reversewarninglightshouldturnoff.
PushingtheMachineManually
Important:Alwayspushthemachinemanually.Never
towthemachinebecauseyoumaydamagethetransaxle.
ToPushtheMachine
1.Disengagethebladecontrol(PTO).
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.PullthedrivecontrolouttothePushposition.
14
Note:Thisdisengagesthedrivesystemandallowsthe
wheelstoturnfreely(Figure13).
Figure13
1.Operateposition
2.Pushposition
ToOperatetheMachine
PushthedrivecontrolintotheOperatepositiontoengage
thedrivesystem(Figure13).
Note:Themachinewillnotstartunlessthedrivecontrolis
intheOperateposition.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedasmeasured
inRPM(revolutionsperminute).Shiftthethrottlecontrol
leverintotheFastpositionforbestperformance.
Togoforwardorbackward:
Placeyourfootonthetraction-controlpedalandslowlypress
onthetopofthepedaltomoveforwardoronthebottomof
thepedaltomovebackward(Figure14).
Note:Thefartheryoumovethetraction-controlpedalin
eitherdirection,thefasterthemachinewillmoveinthat
direction.
Figure14
1.Forward2.Backward
Note:Toslowdown,releasethepressureonthe
traction-controlpedal.
Note:Thismachinefeaturesanautomaticbrakesystemthat
engageswheneveryoutakeyourfootoffthetraction-control
pedal.
Note:Toreversethemachinewiththebladecontrol(PTO)
engaged,deactivatetheoperating-in-reverseinterlockusing
theKeyChoiceswitchlocatedinfrontofandbelowtheseat.
StoppingtheMachine
1.Releasethetraction-controlpedal.
2.Disengagethebladecontrol(PTO).
3.TurntheignitionkeytoOfftostoptheengine.
4.Removetheignitionkeyfromtheswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhileitis
unattended.
AlwaysremovetheignitionandKeyChoicekeys
whenleavingthemachineunattended,evenifjust
forafewminutes.
SideDischargingtheGrass
DANGER
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedinplace,
youandothersareexposedtobladecontactand
throwndebris.Contactwithrotatingmowerblades
andthrowndebriswillcauseinjuryordeath.
Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
Neverputyourhandsorfeetunderthemower.
Nevertrytocleardischargeareaormower
bladesunlessyoudisengagethebladecontrol
(PTO)androtatetheignitionkeytoOff.Also
removethekeyanddisconnectthewirefrom
thesparkplug.
Themowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
15
OperatingTips
Forthebestperformance,operatetheengineatthe
maximumspeed.Themowerrequiresairtothoroughly
cutgrassclippings,sodonotsettheheight-of-cuttoo
loworcompletelysurroundthemowerinuncutgrass.
Alwaysleaveonesideofthemowerfreefromuncutgrass
toallowtheairtobedrawnintothemower.
Cutthegrassslightlylongerthannormaltoensurethat
thecuttingheightofthemowerdoesnotscalpany
unevenground.Whencuttinggrasslongerthan15cm
(6inch)tall,cutthelawntwicetoensureanacceptable
appearance.
Itisbesttocutonlyabout1/3ofthegrassblade.Donot
cutmorethanthatunlessthegrassissparseoritislate
fallwhengrassgrowsmoreslowly.
Alternatethemowingdirectiontokeepthegrassstanding
straight.Thisalsohelpsdisperseclippingsandenhances
decompositionandfertilization.
Grassgrowsatdifferentratesatdifferenttimesofthe
season.Tomaintainthesamecuttingheight,whichis
agoodpractice,mowmoreofteninearlyspring.As
thegrassgrowthrateslowsinmidsummer,mowless
frequently.
Toimprovethequalityofcut,useaslowergroundspeed.
Forbestoperationonaveragelawns,operatetheengine
atfullthrottlewhilecontrollingthegroundspeed.You
shouldoperatethemachinebetween3.2to5.6km/h(2
to3.5mph)whilemowing.
Ifthegrassislongerthannormal,orifitcontainsahigh
degreeofmoisture,raisethecuttingheighthigherthan
usual,cutthegrassatthatsetting,andthencutthegrass
againatthelower,normalsetting.
Ifyoumuststopthemachinewhilemowing,youmay
leaveaclumpofgrassclippingsonyourlawn.Toavoid
this,dothefollowing:
Engagethebladesandmovetoapreviously-cutarea.
Dispersetheclippingsevenlybyraisingthemower1
or2height-of-cutsettingswhiledrivingforwardwith
thebladesengaged.
Usethewashoutporttocleanclippingsanddirtfrom
theundersideofthemoweraftereachuse.Ifgrassand
dirtbuildupinsidethemower,thecuttingqualitywill
eventuallybecomeunsatisfactory.
Maintainasharpbladethroughouttheseason.Asharp
bladecutsgrasscleanlywithouttearingorshreddingthe
grassblades.Tearingandshreddingthegrassturnsit
brownattheedges,whichslowsitsgrowthandincreases
thechanceofdisease.Every30days,checkthebladefor
sharpnessandledownanynicks.
16
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Checkthesafetysystem.
Cleanandchecktheair-cleanerfoamelement.
Checkthebatteryelectrolyte.
Servicetheblades.
Washtheundersideofthemower.
Every25hours
Greaseandlubricatethemachine(moreoftenindustyordirtyconditions).
Checkthetirepressure.
Every50hours
Replacetheair-cleanerpaperelement.
Checkthesparkplug.
Every100hours
Changetheengineoil.
Changetheoillter.
Replacethesparkplug.
Replacethefuellter.
Cleanthecoolingsystem.
Beforestorage
Drainthefueltank.
Performallthemaintenanceprocedureslistedabove.
Paintanychippedsurfaces.
Checkthetirepressure.
Checkthesafetysystem.
Checkthebrakes.
Checkthesparkplug.
Checkthebatteryelectrolyte.
Chargethebatteryanddisconnectthecables.
Checkthebelt(s)forwearandcracks.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug(Figure15).
17
Figure15
1.Spark-plugwire
Lubrication
GreasingandLubricatingthe
Machine
ServiceInterval:Every25hours—Greaseandlubricatethe
machine(moreoftenindustyordirty
conditions).
HowtoGreasetheMachine
1.Disengagethebladecontrol(PTO).
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Cleanthegreasettingswitharag.
Note:Ensurethatyouscrapeanypaintoffthefront
ofthettings.
4.Connectagreaseguntoeachttingandpumpgrease
intoit.
5.Wipeupanyexcessgrease.
WheretoAddGrease
Lubricatethefrontwheels,steeringspindles,andfrontaxle
pinsuntilthegreasebeginstooozeoutofthebearings
(Figure16).
Figure16
1.Greasehere
18
EngineMaintenance
ServicingtheEngineOil
ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.
OilType:Detergentoil(APIserviceSF ,SG,SH,SJ,orhigher)
CrankcaseCapacity:1.2L(40ozor1-1/4qt)whenyoudo
notchangethelter;1.4L(48ozor1-1/2qt)whenyou
changethelter.
Viscosity:Refertothetablebelow .
Figure17
CheckingtheOilLevel
1.Parkthemachineonalevelsurface.
2.Disengagethebladecontrol(PTO).
3.Stoptheengine,waitforallmovingpartstostop,and
removethekeybeforeleavingtheoperatingposition.
4.Openthehood.
5.Cleanaroundtheoildipstick(
Figure18)sothatdirt
cannotfallintothellholeanddamagetheengine.
Figure18
1.Oildipstick/llhole
3.Aircleaner
2.Fuel-tankcap
6.Unscrewtheoildipstick.
7.Wipetheoildipstickcleanwithacleancloth.
8.Screwtheoildipstickfullyontothellhole.
9.Unscrewthedipstickagainandlookattheend.
Iftheoilistoolow ,slowlypourasmallamountof
oilintotheoil-llhole,wait3minutes,andthen
repeatsteps7through9untiltheoilleveliscorrect.
Iftheoilistoohigh,draintheexcessoiluntilthe
oilleveliscorrect.Todraintheexcessoil,referto
ChangingtheOil(page19).
Important:Iftheoillevelistoolowortoohigh
andyouruntheengine,youmaydamagethe
engine.
ChangingtheOil
ServiceInterval:Aftertherst5hours
Every100hours
1.Starttheengineandletitrunfor5minutestowarm
theoil.
Note:Warmoildrainsmoreeasilyandcarriesaway
morecontaminants.
2.Parkthemachinesothattherightsideisslightly
lowerthantheleftside,toensurethattheoildrains
completely.
3.Disengagethebladecontrol(PTO).
19
4.Stoptheengine,waitforallmovingpartstostop,and
removethekeybeforeleavingtheoperatingposition.
5.Openthehood.
6.Placeadrainpanbelowtheoil-drainplugandopen
thedrainplugbyturningtheendnutcounterclockwise
(Figure19).
Figure19
1.Oil-drainplug
7.Whentheoilhasdrainedcompletely,tightentheend
nutontheoil-drainplugbyturningitclockwiseuntil
itissnug.
Note:Disposeoftheusedoilatacertiedrecycling
center.
8.Changetheoillter;referto
ChangingtheOilFilter(page20).
9.Cleanaroundtheoildipstick(
Figure18)sothatdirt
cannotfallintothellholeanddamagetheengine.
Figure20
1.Oildipstick/llhole
3.Aircleaner
2.Fuel-tankcap
10.Unscrewtheoildipstickandslowlypourapproximately
80%ofthespeciedamountofoilintothellhole
(Figure19).
11.Wipethedipstickcleanwithacleancloth.
12.Screwtheoildipstickfullyontothellhole.
13.Unscrewthedipstickagainandlookattheend.
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-llhole,wait3minutes,
andthenrepeatsteps11through13untiltheoil
leveliscorrect.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrect.
Important:Iftheoillevelistoolowortoohigh
andyouruntheengine,youmaydamagethe
engine.
14.Closethehood.
ChangingtheOilFilter
ServiceInterval:Every100hours
Note:Changetheoilltermorefrequentlywhenthe
operatingconditionsareextremelydustyorsandy.
1.
2.Draintheoilfromtheengine;referto
ChangingtheOil(page19).
3.Removetheoldoillterandwipethegasketsurfaceof
thelteradapter(Figure21).
20
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Toro XLS 380 Lawn Tractor User manual

Category
Lawnmowers
Type
User manual

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