Milwaukee 49-24-0200 User manual

JOB SITE RADIO

RADIO DE CHANTIER

RADIO EN EL SITIO DE TRABAJO

OPERATOR'S MANUAL

MANUEL de L'UTILISATEUR

MANUAL del OPERADOR

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE

MANUEL DE L'UTILISATEUR.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL

OPERADOR.

Catalog No.

No de Cat.

Catálogo No.

49-24-0200

page 2

WARNING!

READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS.

Failure to heed all warnings listed below, may result in electric shock, fire and/or serious

personal injury.

KEEP THESE INSTRUCTIONS.

IMPORTANT SAFETY INSTRUCTIONS

1. Read these instructions.

2. Keeps these instructions.

3. Heed all warnings.

4. Follow all instructions.

5. Do not use this apparatus near water. Never immerse the appa-

ratus in liquid or allow a liquid to flow inside the apparatus. Water

entering an apparatus will increase the risk for electric shock.

6. Clean only with dry cloth. Certain cleaning agents and solvents

are harmful to plastics and other insulated parts. Some of these

include: gasoline, turpentine, lacquer thinner, paint thinner, chlori-

nated cleaning solvents, ammonia and household detergents con-

taining ammonia. Clean dust and debris from vents. Keep the

apparatus handle clean, dry and free of oil or grease.

7. Do not block any ventilation openings. Install in accordance

with the manufacturers instructions.

8. Do not install near any heat sources such as radiators, heat

registers, stoves, or other apparatus (including amplifiers) that pro-

duce heat.

9. Do not defeat the safety purpose of the polarized or

grounding-type plug. A polarized plug has two blades with one

wider than the other. A grounding type plug has two blades and a

third grounding prong. The wide blade or the third prong are pro-

vided for your safety. If the provided plug does not fit into your

outlet, consult an electrician for replacement of the obsolete outlet.

10. Protect the power cord from being walked on or pinched

particularly at plugs, convenience receptacles, and the point where

they exit from the apparatus. Do not abuse the cord. Never use the

cord to carry the radio or pull the plug from an outlet. Keep cord

away from heat, oil, sharp edges or moving parts. Replace damaged

cords immediately. Damaged cords increase the risk of electric shock

and may create a fire.

11. Use only attachments/accessories specified by the

manufacturer.

12. Unplug this apparatus during lightning storms or when

unused for long periods of time.

13. Refer all servicing to qualified service personnel. Servicing

is required when the radio has been damaged in any way, such as

power-supply cord or plug is damaged, liquid has been spilled or

objects have fallen into the radio, the radio has been exposed to

rain or moisture or does not operate normally. Service or mainte-

nance performed by unqualified personnel could result in a risk of

injury.

14. A battery operated radio with integral batteries or a sepa-

rate battery pack must be recharged only with the specified

charger for the battery. A charger that may be suitable for one

type of battery may create a risk of fire when used with another

battery.

15. Use battery operated radio only with specifically designated

battery packs. Use of any other batteries may create a risk of fire.

16. When battery pack is not in use, keep it away from other

metal objects like: paper clips, coins, keys, nails, screws,

or other small metal objects that can make a connection

from one terminal to another. Shorting the battery terminals

together may cause sparks, burns, or a fire.

17. Avoid body contact with grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk

of electric shock if your body is grounded.

18. Do not use any adaptor plugs.

19. When operating a radio outside, use an outdoor

extension cord marked W-A or W. These cords are rated

for outdoor use and reduce the risk of electric shock.

20. Never disassemble the radio or try to do any rewiring on

the radio's electrical system.

21. Do not expose this apparatus to dripping and splashing, or

place objects filled with liquids on this unit.

1. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free

replacement.

2. This radio is designed to be powered by a standard 120 volt AC line or AC generator. It may also be powered using a 12, 14.4 or 18

volt MILWAUKEE Power Plus battery pack. Do not attempt to use with any other voltage or power supply.

SPECIFIC SAFETY RULES

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES, OPERATION IS SUBJECT TO THE

FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE,

AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE

THAT MAY CAUSE UNDESIRED OPERATION.

Federal

Communications

Commission

Volts

AC

120

Cat. No.

49-24-0200

Specifications

mA

500

page 3

Double Insulated Radios:

Radios with Two Prong Plugs

Radios marked Double Insulated

do not require grounding. They

have a special double insulation

system which satisfies OSHA re-

quirements and complies with the

applicable standards of Under-

writers Laboratories, Inc., the Ca-

nadian Standard Association and

the National Electrical Code.

Double Insulated radios may be

used in either of the 120 volt out-

lets shown in Figures A and B.

Fig. A

Fig. B

Guidelines for Using Extension Cords

 If you are using an extension cord outdoors, be sure it is marked

with the suffix W-A (W in Canada) to indicate that it is accept-

able for outdoor use.

 Be sure your extension cord is properly wired and in good elec-

trical condition. Always replace a damaged extension cord or

have it repaired by a qualified person before using it.

 Protect your extension cords from sharp objects, excessive heat

and damp or wet areas.

 Unplug all cords during lightning storms or when unused for long

periods of time.

Amps

Double Insulated

Symbology

Volts Alternating Current

Underwriters Laboratories, Inc.

(UL Listed to U.S. and Canadian

safety standards)

Caution. Risk of electric shock.

Presence of important operating

instructions.

Hertz

Federal Communications

Commission

Double insulated tools can use either a two or three wire extension cord.

As the distance from the supply outlet increases, you must use a heavier

gauge extension cord. Using extension cords with inadequately sized wire

causes a serious drop in voltage, resulting in loss of power and possible

tool damage. Refer to the table shown to determine the required minimum

wire size.

The smaller the gauge number of the wire, the greater the capacity of the

cord. For example, a 14 gauge cord can carry a higher current than a 16

gauge cord. When using more than one extension cord to make up the total

length, be sure each cord contains at least the minimum wire size required.

If you are using one extension cord for more than one tool, add the name-

plate amperes and use the sum to determine the required minimum wire

size.

Nameplate

Amperes

0 - 5

5.1 - 8

8.1 - 12

12.1 - 15

15.1 - 20

Extension Cord Length

25'

16

14

12

10

75'

16

14

12

10

100'

14

12

10

--

150'

12

10

--

200'

12

--

Recommended Minimum Wire Gauge

for Extension Cords*

* Based on limiting the line voltage drop to five

volts at 150% of the rated amperes.

50'

16

14

12

10

READ AND SAVE ALL INSTRUCTIONS

FOR FUTURE USE.

page 4

FEATURES

Battery Compartment

This radio can be powered using a MILWAUKEE Power-Plus 12, 14.4 or 18

volt battery. Run time can be maximized using an 18 volt battery.

For your convenience, this radio has a deep discharge prevention feature

that stops the radio if a battery pack is running too low. This prevents a full

electrical discharge and prolongs the life of the battery.

Stereo AUX Jack

This jack can be used to import the audio sound of a CD player,

MP3 player or other audio device.

12 Volt DC Output Jack

This jack can be used to charge a cell phone, power a CD player or any

other device that uses less than one (1) amp of DC electrical current.

NOTE: Any device that uses more than one (1) amp of DC electrical current

will trip a self-resetting function and disable the output.

Detachable Bag

This water-resistant bag is designed to store a portable CD player, cell

phone and pencils or pens.

20 Station AM/FM Preset

Up to 10 different radio stations per frequency band can be programed into

memory for faster tuning.

Clock/Preset Backup

The clock and station presets are maintained by two (2) double AA

batteries, located on the bottom of the radio unit. Batteries are included.

Mono or Stereo Sound

Push down the tuning knob to switch between Mono or Stereo sound.

Mono sound is better for listening to talk radio and for receiving weaker

radio signals.

Weather Band Station

Seven (7) different weather forecast stations are programmed into memory

for faster tuning.

The broadcast range from the weather radio transmitter is approximately

forty miles. The effective range depends on such things as terrain and

quality of indoor/ outdoor antenna. Some stations may not be available in

all locations.

For more information on weather band stations, visit the following address

on the Internet: www.nws.noaa.gov/nwrhome.html

Punch EQ Button

This bass boost can be set to three different levels of output or turned off.

Durable Construction

This radio is designed to withstand harsh operating environments as well

as unintentional drops.

External Antenna Connection

Allows connection of an additional antenna which may improve reception

for FM and weather band frequencies.

FUNCTIONAL DESCRIPTION

7

10

8

9

6

3

11

12 13

16

1. On/off volume control knob

2. Tuning knob (Mono/Stereo button)

3. Display window

4. Battery compartment

5. Lock/ release latch

6. CLOCK button

7. MODE button

8. MEM button

9. PRESET button

10. Punch EQ button

11. Stereo AUX jack

12. Detachable bag hooks

13. External antenna connection

14. Line cord

15. 12 volt DC output jack

16. Soft grip

17. Protective handle

18. Detachable bag

15

17

18

4

5

1

2

14

Output wiring is

center positive

page 5

OPERATION

To reduce the risk of fire or electric shock, do not expose this

radio to rain or moisture.

WARNING!

Installing Battery Pack (Fig. 1 & 2)

1. Lift lock/release latch to open battery compartment.

2. Insert battery pack all the way until you here a click.

3. Close battery compartment door and secure the lock/release latch.

Removing Battery Pack (Fig. 1 & 2)

1. Lift lock/release latch to open battery compartment

2. Push the eject button and pull the battery pack out.

3. Close battery compartment door and secure the lock/release latch.

Finding Stations

Selecting Band:

Push the MODE button to select AM, FM, or weather band before tuning.

Manual Tuning:

Turn the tuning knob right or left until it clicks to step through stations on

the current frequency band.

Auto Seek Tuning:

Turn the tuning knob slightly and hold for one (1) second or more. The

radio automatically tunes to the nearest station on the current frequency

band. Turn the tuning knob clockwise to go up on the band frequency,

counterclockwise to go down on the band frequency.

Fig. 2

Fig. 1

Eject button

To power the radio, plug the cord into an appropriate AC outlet or install

a suitable battery pack.

Setting Clock

1. Push the CLOCK button to view time.

NOTE: Radio has to be powered on.

2. Push MEM button. Display window will flash.

3. Turn the tuning knob clockwise to set hours, counterclockwise to

set minutes.

4. Push the MEM button or wait five (5) seconds to set time.

Setting Preset Stations

1. Select AM or FM band with the MODE button.

2. Tune to desired station.

3. Press the MEM button.

NOTE: "MEMORY" will appear in the top right corner of the display

window.

4. Use the PRESET button to select a number one (1) through 10.

5. Push the MEM button to store preset selection.

Using Punch EQ Feature

Push the Punch EQ button to set the desired level of bass sound. The

level of sound is indicated by the color of the Punch EQ button

as follows:

 Off- No Light

 Low- Green Light

 Medium- Orange Light

 High- Red Light

Using Stereo AUX Jack

1. Turn the volume down all the way using the on/off volume control

knob. This is to prevent speaker blowout.

2. Plug the auxiliary device into the Stereo AUX jack.

3. Press MODE button until "AUX" appears in the bottom left corner of

the display window.

4. Press the "PLAY" button on the auxiliary device.

5. Adjust volume to desired level using the on/off volume control knob.

NOTE: When in this mode the clock appears in the display window

and A.M. may also be displayed depending on time of day.

page 6

2. Remove the screw and battery cover.

3. Insert two (2) AA batteries according to matching positive (+) and

negative (-) marks.

NOTE: If the radio is unplugged, replace batteries within 15 seconds

to avoid loosing preset station memory.

4. Replace the battery cover and screw.

Fig. 3

Battery cover

Changing or Installing Clock Batteries (Fig. 3)

1. If the clock display begins to fade, change the batteries.

WARNING!

Batteries may leak chemicals or may explode if used incor-

rectly. The following care should be taken to prevent such

an incident:

 Make sure the positive (+) and negative (-) battery

terminals are positioned correctly.

 Do not mix new and old batteries together, or mix

different types of batteries.

 Do not try to recharge non-rechargeable batteries.

If chemicals from the batteries come in contact with your

skin, wash them off immediately with water. If chemicals

leak onto the unit, clean the unit completely.

18 Volt Battery Pack

Cat. No. 48-11-2230

14.4 Volt Battery Pack

Cat. No. 48-11-1024

12 Volt Battery Pack

Cat. No. 48-11-1960 & Cat. No. 48-11-1900

One-Hour Universal Charger

Cat. No. 48-59-0245

One-Hour Universal Vehicle Charger

Cat. No. 48-59-0186

WARNING!

Charge only 12, 14.4 and 18 volt battery packs in a charger.

Other types of batteries may explode causing personal

injury and damage.

ACCESSORIES

To reduce the risk of injury, always unplug the tool before

attaching or removing accessories. Use only specifically

recommended accessories. Others may be hazardous.

WARNING!

FIVE YEAR TOOL LIMITED WARRANTY

Every MILWAUKEE tool is tested before leaving the factory and is war-

ranted to be free from defects in material and workmanship. MILWAUKEE

will repair or replace (at MILWAUKEEs discretion), without charge, any

tool (including battery chargers) which examination proves to be defec-

tive in material or workmanship from five (5) years after the date of

purchase. Return the tool and a copy of the purchase receipt or other

proof of purchase to a MILWAUKEE Factory Service/Sales Support

Branch location or MILWAUKEE Authorized Service Station, freight pre-

paid and insured. This warranty does not cover damage from repairs

made or attempted by other than MILWAUKEE authorized personnel,

abuse, normal wear and tear, lack of maintenance, or accidents.

Battery Packs, Flashlights, and Radios are warranted for one (1) year

from the date of purchase.

THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE

EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY

INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING

LOSS OF PROFITS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRAN-

TIES, OR CONDITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED FOR

MERCHANTABLILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE.

This warranty gives you specific legal rights. You may also have other

rights that vary from state to state and province to province. In those

states that do not allow the exclusion of implied warranties or limitation

of incidental or consequential damages, the above limitations or exclu-

sions may not apply to you. This warranty applies to the United States,

Canada, and Mexico only.

For a complete listing of accessories refer to your MILWAUKEE Electric

Tool catalog or go on-line to www.milwaukeetool.com. To obtain a

catalog, contact your local distributor or a service center.

58-14-3895d3 10/04 Printed in China

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 West Lisbon Road  Brookfield, Wisconsin, U.S.A. 53005

UNITED STATES

MILWAUKEE Service

MILWAUKEE prides itself in producing a

premium quality product that is

N

OTHING BUT HEAVY DUTY

®

.

Your satisfaction with our products is

very important to us!

If you encounter any problems with the

operation of this tool, or you would like to

locate the factory Service/Sales Support Branch

or authorized service station nearest you,

please call...

1-800-SAWDUST

(1.800.729.3878)

NATIONWIDE TOLL FREE

Monday-Friday  8:00 AM - 4:30 PM  Central Time

or visit our website at

www.milwaukeetool.com

For service information, use the 'Service Center

Search' icon found in the 'Parts & Service' section.

Additionally, we have a nationwide network of

authorized Distributors ready to assist you with your

tool and accessory needs. Check your Yellow Pages

phone directory under Tools-Electric for the names

& addresses of those nearest you or see the

'Where To Buy' section of our website.

Corporate After Sales Service - Technical Support

Brookfield, Wisconsin USA

Technical Questions Service/Repair Questions Warranty

1-800-SAWDUST

(1.800.729.3878)

fax:1.800.638.9582

email: [email protected]

Monday-Friday  8:00 AM - 4:30 PM  Central Time

CANADA

Service MILWAUKEE

MEXICO

Servicios de MILWAUKEE

Milwaukee Electric Tool

Blvd. Abraham Lincoln no. 13

Colonia Los Reyes Zona Industrial

Tlalnepantla, Edo. México C.P. 54073

Tel. 55 5565-1414 Fax: 55 5565-6874

Adicionalmente, tenemos una red nacional de

distribuidores autorizados listos para ayudarle con

su herramienta y sus accesorios. Por favor, llame

al 55 5565-1414 para obtener los nombres y

direcciones de los más cercanos a usted, o consulte

la sección Where to buy (Dónde comprar) de

nuestro sitio web en

www.milwaukeetool.com

Notre réseau national de distributeurs agréés se tient

à votre disposition pour fournir laide technique,

loutillage et les accessoires nécessaires. Composez

le 416.439.4181 pour obtenir les noms et adresses

des revendeurs les plus proches ou bien consultez

la section «Où acheter» sur notre site web à ladresse

www.milwaukeetool.com

MILWAUKEE est fier de proposer un produit de

première qualité NOTHING BUT HEAVY DUTY

®

. Votre

satisfaction est ce qui compte le plus!

En cas de problèmes dutilisation de loutil ou

pour localiser le centre de service/ventes ou le

centre dentretien le plus proche, appelez le...

416.439.4181

fax: 416.439.6210

Milwaukee Electric Tool (Canada) Ltd

755 Progress Avenue

Scarborough, Ontario M1H 2W7

BEFORE SERVICING,

SEE THE BACK PAGE OF THIS

BULLETIN FOR SERVICE NOTES

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 4

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 12-20-3370 Service Nameplate Kit (1)

2 22-09-1575 LCD PCB Assembly (1)

7 22-64-0980 Cord (1)

10 23-66-0740 Volume Control Switch (1)

13 31-06-0130 Base (1)

18 31-10-0370 LH Handle Support Mount (1)

19 31-10-0375 RH Handle Support Mount (1)

22 31-15-0725 LCD PCB Cover (1)

23 31-15-2080 Battery Door (1)

24 31-17-0420 Cord Wrap clamp (1)

25 31-50-0835 LCD Housing Assembly (1)

33 31-58-0610 Handle Cushion Ring (2)

34 31-86-0250 Cord Wrap Washer (4)

35 34-80-2025 Tube Stopper (2)

38 42-09-1005 FM Antenna Assembly (1)

42 42-38-0270 Cord Wrap Bumper - Right (1)

43 42-38-0275 Cord Wrap Bumper - Left (1)

44 42-42-0500 Tuner Button Assembly (1)

JOB SITE RADIO

54-49-0161

49-24-0200

58-01-0162

54-49-0162

414C

REVISED BULLETIN DATE

Aug. 2006

SERVICE PARTS LIST

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

STARTING

SERIAL NO.

CATALOG NO.

WIRING INSTRUCTION

BULLETIN NO.

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

0

00

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

45 42-42-0520 4 Button Pad (1)

46 42-42-0530 Button Pad - Clock (1)

47 42-82-0100 Handle Cushion (2)

49 43-62-1325 Handle Grip (1)

50 43-74-0275 Back Bag Clip (2)

51 43-98-0540 Tuner Knob (1)

52 43-98-0545 Volume Knob (1)

59 44-20-1075 Battery Door Latch Assembly (1)

65 44-34-0290 FM Antenna Screw Mount (1)

68 44-52-0765 Back Mounting Pad - Left (1)

69 44-52-0770 Back Mounting Pad - Right (1)

70 44-52-0780 Front Mounting Pad (2)

75 --------------- Battery Door Hinge (2)

76 44-60-1365 Battery Door Lock Latch (1)

78 44-66-1050 FM Antenna Plate (1)

79 44-86-0290 Battery Door Spring Plate (1)

81 45-06-0780 Door Seal (1)

83 45-06-0850 Tuner Switch Seal (1)

84 45-34-0170 12 Volt Socket Assembly (1)

85 45-34-0160 Aux. Socket (1)

86 45-56-3000 Hook and Loop (1)

87 45-60-0630 Metal Handle LH Assembly (1)

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

88 45-60-0635 Metal Handle RH Assembly (1)

89 45-76-0440 Tube Assembly - Right (1)

90 45-76-0445 Tube Assembly - Left (1)

94 45-88-0980 Tube Washer (2)

95 45-88-1600 Wire Washer (1)

96 45-88-1625 Base Ring (7)

97 05-85-0025 6 x 13 Hex Screw (8)

98 05-85-0030 M6 x 30 Hex Screw (2)

99 05-85-0035 M6 x 50 Hex Screw (2)

101 05-88-0625 M3 x 8 Philips Screw (4)

102 05-88-0660 3 x 10 Philips Screw (33)

104 05-88-0680 4.0 x 28 Hex Ring Screw (2)

106 05-88-0700 3 x 6 Philips Screw (6)

107 05-88-0710 3 x 8 Philips Screw (6)

109 05-88-0730 3.5 x 15 Hex Ring Screw (17)

42-16-0700 Tote Bag (Not Shown) (1)

Stopper #35 and washer #94 secure tube

assemblies #89 and #90 from the inside of

the LCD Housing Assembly #25.



= Part number change from

previous service parts list.



FIG. PART NO. DESCRIPTION OF PART NO. REQ.

3 22-09-1549 Speaker PCB Assembly (1)

4 ------------- Transformer PCB (1)

5 22-09-1651 Battery Contact Assembly (1)

6 22-56-0780 Battery Connector (1)

8 23-45-2000 5-1/4" Speaker (2)

9 23-45-2100 Tweeter (2)

11 23-81-0545 Transformer Assembly (1)

12 31-01-1080 Milwaukee Logo - Molded (1)

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

14 31-10-0320 Tweeter Plate - Right (1)

15 31-10-0325 Tweeter Plate - Leftt (1)

16 31-10-0330 Speaker PCB Mount (2)

20 31-10-0390 Battery Spring Retainer (1)

21 31-12-0320 Logo Cap Plate (1)

26 31-50-0996 Speaker Housing Assembly (1)

27 31-50-1195 AA Battery Assembly (1)

28 31-50-1560 Transformer Top Housing (1)

29 31-50-1565 Transformer Bottom Housing (1)

32 31-15-2095 AA Battery Lid Assembly (1)

36 40-50-0670 Battery Cushion Spring (2)

48 43-52-0080 Speaker Grill (1)

56 44-20-0625 Door Lock Hinge (1)

60 44-20-1045 Battery Lock Assembly (1)

66 44-52-0750 Battery Cushion (1)

73 44-52-0920 Foam Insulator (1)

84 45-34-0170 12 Volt Socket Assembly (1)

91 45-88-0880 Speaker Grill Washer (8)

97 05-85-0025 6 x 13 Hex Screw (8)

100 05-88-0600 2.6 x 8 Philips Screw (2)

101 05-88-0625 M3 x 8 Philips Screw (4)

102 05-88-0660 3 x 10 Philips Screw (33)

103 05-88-0670 3.5 x 10 Hex Ring Screw (12)

105 05-88-0690 3.5 x 15 Hex Ring Screw (2)

108 05-88-0720 M3 x 8 Philips Screw (1)

109 05-88-0730 3.5 x 15 Hex Ring Screw (17)

110 22-56-0635 Terminal Block (1)

111 23-78-0100 Plastic Wire Tie (1)

q

REMOVE FASTENERS IN THE ORDER

THAT IS INDICATED (n,o,p,q)

TO SERVICE INTERNAL

COMPONENTS.

NOTE: All screws should be HAND TIGHTENED.

Do not over tighten screws. Over tightening screws

may cause part warpage or damage.

NOTE: Before opening the unit or soldering, disconnect ALL power sources. Turn

the power switch "on" momentarily to discharge stored energy.

Radio operates on DC but not on AC:

1. Plug in radio and using a voltmeter, check for DC voltage across items #14

and #15 shown on the wiring diagram. (Approx. 15-22 Vdc).

2. If there is no voltage, change the Transformer Assembly (23-81-0545).

3. If voltage is present, continue to "All other electrical issues" shown below.

All other electrical issues

1. Disconnect the LCD Assembly (22-09-1575) from the Speaker PCB

Assembly (22-09-1549) by disconnecting items #11, #13 and #20 on the

wiring diagram.

2. Plug a new LCD Assembly into the Speaker PCB Assembly and check for

proper operation.

3. If the radio works, the LCD Assembly is bad. If the radio still does not

function correctly, replace the Speaker PCB Assembly or Volume Control

Switch.

BASIC TROUBLESHOOTING

SAFETY NOTE: Before opening the unit, disconnect all power sources

(120 volt cord and/or battery pack and AA batteries) and turn on the power

switch momentarily to discharge stored energy.

= Part number change from

previous service parts list.



NOTE: Some radios have Power

Cord leads (7) that connect directly

into the Transformer PCB leads (4)

via individual terminals. Other radios

utilize a Connector Block (110) to

join those leads.

See wiring bulletin

58-01-0162.



Drwg. 2

1 Black 22-64-0980 ----- Component of cord set.

2 White 22-64-0980 ----- Component of cord set.

3 Red 23-81-0545 ----- Component of the transformer assembly.

4 Red 23-81-0545 ----- Component of the transformer assembly.

5 Red/Blk 45-34-0170 ----- Component of the 12 volt socket assembly.

6 Black 45-34-0160 ----- Component of the auxiliary socket assembly.

7 Red/Blk 31-50-1195 ----- Component of the AA battery assembly.

8 Red/Blk 22-09-1651 ----- Component of the battery contact assembly.

9 Black 23-66-0740 ----- Component of the volume control switch assembly.

10 White 22-09-1545 ----- Component of the speaker PCB assembly. Soldered to "FM-ANT-IN".

11 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.

12 Grey 42-42-0500 ----- Component of the PCB on the tuner assembly.

13 Grey 22-09-1575 ----- Component of the PCB on the LCD assembly.

14 Red 23-81-0545 ----- Component of the transformer assembly. Soldered to the "+" on the PCB.

15 Black 23-81-0545 ----- Component of the transformer assembly. Soldered to the "-" on the PCB.

16 Yellow 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SP".

17 Brown 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "R-SND".

18 Orange 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SP".

19 Blue 22-09-1546 ----- Component of the speaker PCB assembly. Soldered to the "L-SND".

20 Black 22-09-1575 ----- Component of the PCB on the LCD assembly. Solder to the "FM-I SGND".

LCD HOUSING

ASSEMBLY

AS AN AID TO REASSEMBLY,

TAKE NOTE OF WIRE

ROUTING AND POSITION

IN WIRE GUIDES AND TRAPS

WHILE DISMANTLING RADIO.

RED AND BLACK WIRES FROM THE

TWEETERS, 23-45-2100, ARE TO BE

SOLDERED TO THE 5-1/2" SPEAKERS,

NO. 23-45-2000.

ROUTE WIRE #10 THROUGH THE HOLE

IN THE SPEAKER HOUSING ASSEMBLY

BEFORE PLACEMENT INTO THE LCD

HOUSING ASSEMBLY.

SPEAKER

PCB ASSEMBLY

(REVERSE SIDE)

POWER

CORD

SPEAKER

PCB

ASSY.

AA

BATT.

ASSY.

BATTERY

CONTACT

ASSEMBLY

SPEAKER

HOUSING

ASSEMBLY

LCD

ASSEMBLY

TUNER

ASSY.

VOLUME

CONTROL

SWITCH

SAFETY NOTE: Before opening the unit,

disconnect all power sources (120 volt cord

and/or battery pack and AA batteries). Turn on the

power switch momentarily to discharge stored energy.

RED STRIPE

TO THE

OUTSIDE.

TUNER ASSY.

DETAIL

(BACK SIDE)

12

REFER TO SERVICE

PARTS LIST NO. 54-49-0162

FOR THE PLACEMENT OF

COMPONENTS OF THE

45-34-0170 12V SOCKET

ASSEMBLY.

WIRING INSTRUCTIONS

JOB SITE RADIO

58-01-0162

DATE

Dec. 2003

MILWAUKEE ELECTRIC TOOL CORP. 13135 WEST LISBON RD. BROOKFIELD, WIS.

BULLETIN

STATIC SENSITIVE DEVICES

USE A GROUND STRAP

WHEN SERVICING

Terminals, Connectors and 1 or 2 End Wire Preparation

Wire

Color

Origin or

Gauge

Wire

No.

Length

WIRING SPECIFICATIONS

__________________________________________________________________________________________________________

SEE THE

BACK OF

THIS BULLETIN

TO SERVICE

RADIOS WITH

WIRES 1,2,3 & 4

THAT DO NOT

HAVE TERMINALS

AND ARE ROUTED

TO CONNECTOR

BLOCK 22-56-0635

__________________________________________________________________________________________________________

1 Black 22-64-0980 ----- Component of cord set. Strip 3/16" and secure to Connector Block 22-56-0635.

2 White 22-64-0980 ----- Component of cord set. Strip 3/16" and secure to Connector Block 22-56-0635.

3 Red 23-81-0545 ----- Component of the transformer assembly. Strip 3/16" and secure to Connector Block 22-56-0635.

4 Red 23-81-0545 ----- Component of the transformer assembly. Strip 3/16" and secure to Connector Block 22-56-0635.