Xantrex FREEDOM SW 3000 User manual

TM

This guide for use by qualified installers only.

Freedom SW 3000

Sine Wave Inverter/Charger

Installation Guide

FREEDOM SW

3000

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Date

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Serial Number

CAUTION:

To reduce the risk of fire, do not

cover or obstruc

t ventilation openings. Do not mount

in a zero-clearance compartment. Overhea

ting may

result. Do not e

xpose to rain or spray.

INSTALLATION REQUIREMENTS:

Mount this inv

erter/charger only in the orientations

specified in the inst

allation g

uide provided.

WARNING:

Shock hazard. Do not open. No

user serviceable parts. Energized from both AC and

DC sources. Disconnect all

sources before servicing.

Use only ground-fault circuit interrupters (GFCI)

specified in the installation guide supplied. Other

types may fail to operate properly when connected to

this equipment. Refer to ma

nual. Charge only

lead-acid batteries. Other b

a

ttery types may burst

causing personal injury and damage.

Nominal DC Operating Voltage:

12 Vdc

Nominal AC Output Voltage:

120 Vac , 1Ø

Nominal AC Output Frequency:

60 Hz

Max. Continuous AC Output Current:

25 A

Max. Operating DC Input Current:

320 A

Max. Continuous AC Output at Nominal DC

Input: 3000 VA at 25°C

Max. Output Surge Power (5 s duration): 6000 VA

Max. DC Input Voltage:

16 Vdc

Max. Ambient Temperature:

50°C

Inverter Mode:

Nominal AC Input Voltage:

120 Vac , 60 Hz, 1Ø

Power Factor:

> 0.95

Charging DC Output Voltage Range: 5.0 - 16.0 Vdc

Max. Continuous Battery Charger DC Current at

Nominal AC Input: 150 A

Max. AC Input Current:

30 A per line Split Phase,

30 A per line Dual

Charger Mode:

3000W SINEWA

VE INVE

R

TER/CHARGER

FSW3000

8

15-3000

Model

Number

FGA

Number

FREEDOM SW 3000

Designed in Canada

Assembled in China

DANGER:

To reduce the risk of explosion, do not

install in an area in

which igni

tion-protected

euipment is requi

red.

UL 45

8

CS

A 107.1

-01

3033614

FREEDOM SW

3000

FREEDOM SW

3000

975-0546-01-01 i

This guide for use by qualified installers only.

About Xantrex

Xantrex Technology Inc. (www.xantrex.com), a subsidiary of Schneider Electric, is a

world leader in the development, manufacturing and marketing of advanced power

electronic products and systems for the renewable and mobile power markets. The

company's products convert and control raw electrical power from any central,

distributed, renewable, or backup power source into high-quality power required by

electronic equipment and the electricity grid. Xantrex is headquartered in Vancouver,

Canada, with facilities in the United States, Germany, Spain, and a joint venture in

China.

Trademarks

Xantrex and Smart Choice for Power are trademarks of Schneider Electric

International Services sprl, registered in the U.S. and other countries. Other

trademarks, registered trademarks, and product names are the property of their

respective owners and are used herein for identification purposes only.

Notice of Copyright

Freedom SW 3000 Sine Wave Inverter/Charger Installation Guide © January 2010

reproduced in any form or disclosed to third parties without the express written

consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore,

California, USA 94551. Xantrex Technology Inc. reserves the right to revise this

document and to periodically make changes to the content hereof without obligation

or organization of such revisions or changes unless required to do so by prior

arrangement.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(

A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;

(

B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,

WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE

OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY

AT THE USER’S RISK; AND

(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE

ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE

E

NGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Date and Revision

January 2010 Rev A

Document Part Number

975-0546-01-01

Product Number

815-3000

Contact Information

Telephone: 1 800 670 0707 (toll free North America)

1 408 987 6030 (direct)

Fax: 1 800 994 7828 (toll free North America)

Email: customerservice@xantrex.com

Web: www.xantrex.com

ii Freedom SW 3000 Installation Guide

About This Guide

Purpose

The purpose of this Owner’s Guide is to provide procedures for installing

the Freedom SW 3000 Inverter/Charger.

Scope

The Guide provides safety guidelines as well as information on installing

the inverter/charger. It does not provide details about particular brands of

batteries. You need to consult individual battery manufacturers for this

information.

Audience

The Guide is intended for qualified installers who need to install and

configure the Freedom SW 3000 Inverter/Charger.

The installer should have knowledge and experience in installing electrical

equipment, knowledge of the applicable installation codes, and awareness

of the hazards involved in performing electrical work and how to reduce

those hazards. A qualified technician or electrician has this knowledge and

experience.

Conventions Used

The following conventions are used in this guide.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions will result in death or serious

injury.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can result in death or serious

injury.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can result in minor or moderate

injury.

975-0546-01-01 iii

This guide for use by qualified installers only.

Related Information

You can find more information about Xantrex Technology Inc. as well as

its products and services at www.xantrex.com.

NOTE: The Installation Guide (Document Part Number: 975-0545-01-01) is

primarily intended for qualified installers who need to install and configure

the Freedom SW 3000 Inverter/Charger. The installer should have

knowledge and experience in installing electrical equipment, knowledge of

the applicable installation codes, and awareness of the hazards involved in

performing electrical work and how to reduce those hazards. A qualified

technician or electrician has this knowledge and experience.

STATEMENT OF HAZARD

Contains statements of avoidance or strict compliance.

Failure to follow these instructions can damage the unit and/or

damage other equipment.

IMPORTANT:

These notes describe things which are important for you to

know, however, they are not as serious as a caution or warning.

iv Freedom SW 3000 Installation Guide

Important Safety Instructions

IMPORTANT: READ AND SAVE THIS INSTALLATION GUIDE FOR

FUTURE REFERENCE.

This chapter contains important safety and installation instructions for the

Freedom SW 3000 Inverter/Charger (Freedom SW 3000). Each time,

before using the Freedom SW 3000, READ ALL instructions and

cautionary markings on or provided with the inverter/charger, the batteries,

and all appropriate sections of this guide.

NOTE: The Freedom SW 3000 contains no user-serviceable parts. See

“Warranty and Return Information” on page 65 of the Owner’s Guide for

guidance.

NOTE: Turning off the inverter/charger using the on/off switch on the front

panel will not reduce an electrical shock hazard.

ELECTRICAL SHOCK HAZARD

• Do not expose the Freedom SW 3000 to rain, snow, spray, or bilge

water. This inverter/charger is designed for indoor use only.

• Do not operate the inverter/charger if it has received a sharp blow,

been dropped, has cracks or openings in the enclosure including if the

fuse cover has been lost, damaged, or will not close, or otherwise

damaged in any other way.

• Do not disassemble the inverter/charger. Internal capacitors remain

charged after all power is disconnected.

• Disconnect both AC and DC power from the inverter/charger before

attempting any maintenance or cleaning or working on any circuits

connected to the inverter/charger. See note below.

• Do not operate the inverter/charger with damaged or substandard

wiring. Make sure that all wiring is in good condition and is not

undersized.

Failure to follow these instructions will result in death or serious

injury.

975-0546-01-01 v

This guide for use by qualified installers only.

NOTES:

1. Follow these instructions and those published by the battery

manufacturer and the manufacturer of any equipment you intend to use

in the vicinity of the battery. Review cautionary markings on these

products and on the engine.

2. This inverter/charger contains components which tend to produce arcs

or sparks.

3. Locations include any space containing gasoline-powered machinery,

fuel tanks, as well as joints, fittings, or other connections between

components of the fuel system.

FIRE AND BURN HAZARD

• Do not cover or obstruct the air intake vent openings and/or install in

a zero-clearance compartment.

• Do not use transformerless battery chargers in conjunction with the

inverter/charger due to overheating.

Failure to follow these instructions will result in death or serious

injury.

EXPLOSION HAZARD

• Charge only properly rated (such as 12 V) lead-acid (GEL, AGM,

Flooded, or lead-calcium) rechargeable batteries because other

battery types may explode and burst.

• Do not work in the vicinity of lead-acid batteries. Batteries generate

explosive gases during normal operation. See note #1.

• Do not install and/or operate in compartments containing flammable

materials or in locations that require ignition-protected equipment.

See notes #2 and #3.

Failure to follow these instructions will result in death or serious

injury.

vi Freedom SW 3000 Installation Guide

Precautions When Working With Batteries

NOTES:

1. Mount and place the Freedom SW 3000 Inverter/Charger unit away

from batteries in a well ventilated compartment.

2. Always have someone within range of your voice or close enough to

come to your aid when you work near a lead-acid battery.

3. Always have plenty of fresh water and soap nearby in case battery acid

contacts skin, clothing, or eyes.

4. If battery acid contacts skin or clothing, wash immediately with soap

and water. If acid enters your eye, immediately flood it with running

cold water for at least twenty minutes and get medical attention

immediately.

5. Use extra caution to reduce the risk or dropping a metal tool on the

battery. It could spark or short circuit the battery or other electrical

parts and could cause an explosion.

6. Batteries can produce a short circuit current high enough to weld a ring

or metal bracelet or the like to the battery terminal, causing a severe

burn.

7. When removing a battery, always remove the negative terminal from

the battery first for systems with grounded negative. If it is grounded

positive, remove the positive terminal first. Make sure all loads

connected to the battery and all accessories are off so you don’t cause

an arc.

BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-

SION FROM VENTED GASES HAZARDS

• Always wear proper, non-absorbent gloves, complete eye protection,

and clothing protection. Avoid touching your eyes and wiping your

forehead while working near batteries. See note #4.

• Remove all personal metal items, like rings, bracelets, and watches

when working with batteries. See notes #5 and #6 below.

• Never smoke or allow a spark or flame near the engine or batteries.

• Never charge a frozen battery.

Failure to follow these instructions can result in death or serious

injury.

975-0546-01-01 vii

This guide for use by qualified installers only.

Precautions When Preparing to Charge

NOTES:

• Study and follow all of the battery manufacturer's specific precautions,

such as removing or not removing cell caps while charging, whether

equalization is acceptable for your battery, and recommended rates of

charge.

• For flooded non-sealed batteries, add distilled water in each cell until

battery acid reaches the level specified by the battery manufacturer.

This helps to purge excessive gas from cells. Do not overfill. For a

battery without removable cell caps, carefully follow manufacturer's

instructions.

Precautions When Placing the Inverter/Charger

EXPOSURE TO CHEMICALS AND GASES HAZARD

• Make sure the area around the battery is well ventilated.

• Make sure the voltage of the batteries matches the output voltage of

the inverter/charger.

• Be careful to keep corrosion from coming into contact with your eyes

and skin when cleaning battery terminals.

Failure to follow these instructions can result in death or serious

injury.

RISK OF DAMAGE TO THE INVERTER/CHARGER

• Never allow battery acid to drip on the inverter/charger when reading

gravity, or filling battery.

• Never place the Freedom SW 3000 Inverter/Charger unit directly

above batteries; gases from a battery will corrode and damage the

inverter/charger.

• Do not place a battery on top of the inverter/charger.

Failure to follow these instructions can damage the unit and/or

damage other equipment.

viii Freedom SW 3000 Installation Guide

Regulatory

The Freedom SW 3000 Inverter/Charger is certified to appropriate US and

Canadian standards. For more information see “Regulatory Approvals” on

page 68 of the Owner’s Guide.

The Freedom SW 3000 Inverter/Charger is intended to be used for

residential or commercial applications. It is not intended for other

applications as it may not comply with the additional safety code

requirements needed for those other applications. See “Limitations On Use”

below.

LIMITATIONS ON USE

• Do not use in connection with life support systems or other medical

equipment or devices.

• Do not use in ambulances or other life-saving emergency vehicles.

Failure to follow these instructions can result in death or serious

injury.

This guide for use by qualified installers only.

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

About the Xanbus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Xanbus Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Planning the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Two Key Performance Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Size and Length of DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mounting Location of the Freedom SW 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AC, DC, and Network Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

AC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AC Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

AC Disconnect and Over-Current Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Distribution Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

AC Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

AC Output Neutral Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Contents

DC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DC Disconnects and Over-Current Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DC Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DC Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Unpacking and Inspecting the Freedom SW 3000 Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installing the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Step 1: Choosing a Location for the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Step 2: Mounting the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Step 3: Connecting the AC Input and AC Output Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

General AC Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Connecting AC Input Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Connecting the AC Output Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Step 4: Connecting the DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DC Connection Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Recommended Cable Sizes and Lengths and Fuse Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Preparing the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Guidelines for Routing the DC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Connecting the DC Cables to the Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DC Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

This guide for use by qualified installers only.

Step 5: Connecting the Battery Temperature Sensor (BTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting to the Negative Battery Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Mounting to the Side of the Battery Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Step 6: Connecting to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Step 7: Performing Checks Prior to Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Step 8: Testing Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Testing in Invert Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Testing in Charge Mode and AC Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Inverter/Charger Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Battery Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Battery Bank Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Estimating Battery Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Calculating Battery Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Battery Banks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Battery Bank Sizing Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Restrictions on Motor Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Cabling and Hook-up Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Parallel Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Series Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Series-Parallel Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

975-0546-01-01 1

This guide for use by qualified installers only.

Introduction

The Installation Guide provides detailed information for installing the

Freedom SW 3000 Inverter/Charger and the battery temperature sensor,

wiring the inverter/charger to the AC and DC circuits, and connecting the

inverter/charger to the Xanbus® system.

The Freedom SW 3000 is a Xanbus-enabled device that typically powers

the Xanbus system. For information on installing the Xanbus system, see

the Xanbus System Installation Guide which is available for download at

www.xantrex.com

This Installation Guide provides:

• safety instructions that must be observed during installation,

• a typical Xanbus system diagram,

• information on additional required AC and DC components,

• a list of installation tools and materials, and

• detailed procedures for a typical installation.

2 Freedom SW 3000 Installation Guide

Introduction

Materials List

The Freedom SW 3000 ships with the following items:

• one Freedom SW 3000 unit,

• owner’s and installation guides,

• Battery Temperature Sensor (BTS),

• Freedom SW remote panel with 25-foot communications cable,

• DC terminal covers (one red, one black) with two sets of screws, and

• two sets of nuts and washers for the DC terminals.

NOTE: If any of the items are missing, contact Xantrex or any authorized

Xantrex dealer for replacement. See “Contact Information” on page i.

IMPORTANT:

Keep the carton and packing material in case you need to

return the Freedom SW 3000 for servicing.

Figure 1

Materials List

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Remote Panel with

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BTS

DC terminal covers

with screws

nuts and washers

Freedom SW 3000

Installation and

Owner’s Guides

975-0546-01-01 3

This guide for use by qualified installers only.

Installation Information

Before You Begin the Installation

Before beginning your installation:

• Read the entire Installation Guide so you can plan the installation from

beginning to end.

• Read the Xanbus System Installation Guide to plan your network

requirements.

• Assemble all the tools and materials you require for the installation.

• Review the Important Safety Instructions on page iv.

• Be aware of all safety and electrical codes which must be met.

Installation Codes

Applicable installation codes vary depending on the specific location and

application of the installation. Some examples are:

• The U.S. National Electrical Code (NEC)

• The Canadian Electrical Code (CEC)

• Canadian Standards Association (CSA) and RV Industry Association

(RVIA) for installation in RVs.

ELECTRICAL SHOCK AND FIRE HAZARDS

• All wiring should be done by qualified personnel to ensure

compliance with all applicable installation codes and regulations.

• Disconnect all AC and DC power sources.

• Disable and secure all AC and DC disconnect devices and automatic

generator starting devices.

Failure to follow these instructions will result in death or serious

injury.

4 Freedom SW 3000 Installation Guide

About the Xanbus System

The Xanbus system includes the Freedom SW 3000 Inverter/Charger and

other Xanbus-enabled devices, as shown in Figure 1, “Typical Xanbus

System Diagram”. Each Xanbus-enabled device interacts and

communicates with the other devices on the network, creating a power

system that can be precisely configured to your needs.

The Freedom SW 3000 is the device that typically provides power in a

Xanbus system. The System Control Panel (SCP) provides configuration

and monitoring capability for each device connected to the Xanbus system,

such as the Automatic Generator Start (AGS) and the Freedom SW 3000.

In Figure 1, network connections are represented by dotted lines and

conventional electrical connections are represented by solid lines. Your

system requirements may be more complex than the basic installation

shown in Figure 1. Xantrex recommends that you consult a qualified

installer or electrican to customize your installation to meet your

requirements.

Figure 1

Typical Xanbus System Diagram

AC In

AC Out

975-0546-01-01 5

About the Xanbus System

This guide for use by qualified installers only.

Xanbus Enabled

The Xanbus-enabled designation means that this product will work on a

Xanbus network. Xanbus-enabled products are:

• Easy to use. The Xanbus network simplifies operation and automates

routine tasks.

• Reliable. Software control eliminates analog signalling errors.

• Accurate. Digital information is less susceptible to interference and

line loss.

• Upgradeable. Firmware upgrades mean your purchase will remain up

to date.

For detailed instructions and a complete list of Xanbus-enabled devices,

visit the website at www.xantrex.com.

System Accessories

System accessories currently available which are Xanbus-enabled include

the System Control Panel and Automatic Generator Start. These system

accessories are available from any authorized Xantrex dealer or at

www.xantrex.com. Please provide the part number of the accessory to the

dealer.

Other Xanbus-enabled devices will become available in the future.

6 Freedom SW 3000 Installation Guide

Planning the Installation

This section provides information to help you plan for a basic installation of

the Freedom SW 3000.

As your system configuration is determined, record the details in

Information About Your System of the Freedom SW 3000 Sine Wave

Inverter/Charger Owner’s Guide.

Two Key Performance Factors

Two key factors in particular will have a major impact on system

performance.

Size and Length of DC Cables

To select the appropriate size and length of DC cables, see “DC Cabling” on

page 13.

The DC cables should be as short as possible and large enough to handle the

required current, in accordance with the electrical codes or regulations

applicable to your installation. If there are long battery cables which are in

excess of 10 feet each and not of sufficient size, the voltage drop across the

cables will have a negative impact on overall system performance.

Mounting Location of the Freedom SW 3000

To choose an appropriate location for mounting the inverter/charger, see

“Step 1: Choosing a Location for the Inverter/Charger” on page 18.

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