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Xantrex FREEDOM SW 3000, Freedom SW 3000 Inverter/Charger, SW 3000 User manual

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Freedom SW 3000
Sine Wave Inverter/Charger
Owner’s Guide
FREEDOM SW
3000
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Date
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Serial Number
CAUTION:
To reduce the risk of fire, do not
cover or obstruc
t ventilation openings. Do not mount
in a zero-clearance compartment. Overhea
ting may
result. Do not e
xpose to rain or spray.
INSTALLATION REQUIREMENTS:
Mount this inv
erter/charger only in the orientations
specified in the inst
allation g
uide provided.
WARNING:
Shock hazard. Do not open. No
user serviceable parts. Energized from both AC and
DC sources. Disconnect all
sources before servicing.
Use only ground-fault circuit interrupters (GFCI)
specified in the installation guide supplied. Other
types may fail to operate properly when connected to
this equipment. Refer to ma
nual. Charge only
lead-acid batteries. Other ba
ttery types may burst
causing personal injury and damage.
Nominal DC Operating Voltage:
12 Vdc
Nominal AC Output Voltage:
120 Vac , 1Ø
Nominal AC Output Frequency:
60 Hz
Max. Continuous AC Output Current:
25 A
Max. Operating DC Input Current:
320 A
Max. Continuous AC Output at Nominal DC
Input: 3000 VA at 25°C
Max. Output Surge Power (5 s duration): 6000 VA
Max. DC Input Voltage:
16 Vdc
Max. Ambient Temperature:
50°C
Inverter Mode:
Nominal AC Input Voltage:
120 Vac , 60 Hz, 1Ø
Power Factor:
> 0.95
Charging DC Output Voltage Range: 5.0 - 16.0 Vdc
Max. Continuous Battery Charger DC Current at
Nominal AC Input: 150 A
Max. AC Input Current:
30 A per line Split Phase,
30 A per line Dual
Charger Mode:
3000W SINEWA
VE INVE
R
TER/CHARGER
FSW3000
8
15-3000
Model
Number
FGA
Number
FREEDOM SW 3000
Designed in Canada
Assembled in China
DANGER:
To reduce the risk of explosion, do not
install in an area in
which igni
tion-protected
euipment is requi
red.
UL 45
8
CS
A 107.1
-01
3033614
FREEDOM SW
3000
FREEDOM SW
3000
975-0545-01-01 i
About Xantrex
Xantrex Technology Inc. (www.xantrex.com), a subsidiary of Schneider Electric, is a
world leader in the development, manufacturing and marketing of advanced power
electronic products and systems for the renewable and mobile power markets. The
company's products convert and control raw electrical power from any central,
distributed, renewable, or backup power source into high-quality power required by
electronic equipment and the electricity grid. Xantrex is headquartered in Vancouver,
Canada, with facilities in the United States, Germany, Spain, and a joint venture in
China.
Trademarks
Xantrex and Smart Choice for Power are trademarks of Schneider Electric
International Services sprl, registered in the U.S. and other countries. Other
trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
Freedom SW 3000 Sine Wave Inverter/Charger Owner’s Guide © January 2010
Xantrex Technology Inc. All rights reserved. No part of this document may be
reproduced in any form or disclosed to third parties without the express written
consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore,
California, USA 94551. Xantrex Technology Inc. reserves the right to revise this
document and to periodically make changes to the content hereof without obligation
or organization of such revisions or changes unless required to do so by prior
arrangement.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)
(
A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’S RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE
E
NGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
January 2010 Rev A
Document Part Number
975-0545-01-01
Product Number
815-3000
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 408 987 6030 (direct)
Fax: 1 800 994 7828 (toll free North America)
Email: customerservice@xantrex.com
Web: www.xantrex.com
ii Freedom SW 3000 Owner’s Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for operating, troubleshooting, and maintaining the Freedom
SW 3000 Inverter/Charger.
Scope
The Guide provides safety and operating guidelines as well as information
on configuring the inverter/charger. It also provides information about
troubleshooting the unit. It does not provide details about particular brands
of batteries. You need to consult individual battery manufacturers for this
information.
Audience
The Guide is intended for users and operators of the Freedom SW 3000
Inverter/Charger.
Conventions Used
The following conventions are used in this guide.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions will result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in death or serious
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can result in minor or moderate
injury.
STATEMENT OF HAZARD
Contains statements of avoidance or strict compliance.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
IMPORTANT:
These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.
975-0545-01-01 iii
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and services at www.xantrex.com.
NOTE: The Installation Guide (Document Part Number: 975-0546-01-01) is
primarily intended for qualified installers who need to install and configure
the Freedom SW 3000 Inverter/Charger. The installer should have
knowledge and experience in installing electrical equipment, knowledge of
the applicable installation codes, and awareness of the hazards involved in
performing electrical work and how to reduce those hazards. A qualified
technician or electrician has this knowledge and experience.
iv Freedom SW 3000 Owner’s Guide
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE
REFERENCE.
This chapter contains important safety and installation instructions for the
Freedom SW 3000 Inverter/Charger (Freedom SW 3000). Each time,
before using the Freedom SW 3000, READ ALL instructions and
cautionary markings on or provided with the inverter/charger, the batteries,
and all appropriate sections of this guide.
NOTE: The Freedom SW 3000 contains no user-serviceable parts. See
“Warranty and Return Information” on page 65 for guidance.
NOTE: Turning off the inverter/charger using the on/off switch on the front
panel will not reduce an electrical shock hazard.
ELECTRICAL SHOCK HAZARD
• Do not expose the Freedom SW 3000 to rain, snow, spray, or bilge
water. This inverter/charger is designed for indoor use only.
• Do not operate the inverter/charger if it has received a sharp blow,
been dropped, has cracks or openings in the enclosure including if the
fuse cover has been lost, damaged, or will not close, or otherwise
damaged in any other way.
• Do not disassemble the inverter/charger. Internal capacitors remain
charged after all power is disconnected.
• Disconnect both AC and DC power from the inverter/charger before
attempting any maintenance or cleaning or working on any circuits
connected to the inverter/charger. See note below.
• Do not operate the inverter/charger with damaged or substandard
wiring. Make sure that all wiring is in good condition and is not
undersized.
Failure to follow these instructions will result in death or serious
injury.
975-0545-01-01 v
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. This inverter/charger contains components which tend to produce arcs
or sparks.
3. Locations include any space containing gasoline-powered machinery,
fuel tanks, as well as joints, fittings, or other connections between
components of the fuel system.
FIRE AND BURN HAZARD
• Do not cover or obstruct the air intake vent openings and/or install in
a zero-clearance compartment.
• Do not use transformerless battery chargers in conjunction with the
inverter/charger due to overheating.
Failure to follow these instructions will result in death or serious
injury.
EXPLOSION HAZARD
• Charge only properly rated (such as 12 V) lead-acid (GEL, AGM,
Flooded, or lead-calcium) rechargeable batteries because other
battery types may explode and burst.
• Do not work in the vicinity of lead-acid batteries. Batteries generate
explosive gases during normal operation. See note #1.
• Do not install and/or operate in compartments containing flammable
materials or in locations that require ignition-protected equipment.
See notes #2 and #3.
Failure to follow these instructions will result in death or serious
injury.
vi Freedom SW 3000 Owner’s Guide
Precautions When Working With Batteries
NOTES:
1. Mount and place the Freedom SW 3000 Inverter/Charger unit away
from batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and get medical attention
immediately.
5. Use extra caution to reduce the risk or dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO-
SION FROM VENTED GASES HAZARDS
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
• Never charge a frozen battery.
Failure to follow these instructions can result in death or serious
injury.
975-0545-01-01 vii
Precautions When Preparing to Charge
NOTES:
• Study and follow all of the battery manufacturer's specific precautions,
such as removing or not removing cell caps while charging, whether
equalization is acceptable for your battery, and recommended rates of
charge.
• For flooded non-sealed batteries, add distilled water in each cell until
battery acid reaches the level specified by the battery manufacturer.
This helps to purge excessive gas from cells. Do not overfill. For a
battery without removable cell caps, carefully follow manufacturer's
instructions.
Precautions When Placing the Inverter/Charger
EXPOSURE TO CHEMICALS AND GASES HAZARD
• Make sure the area around the battery is well ventilated.
• Make sure the voltage of the batteries matches the output voltage of
the inverter/charger.
• Be careful to keep corrosion from coming into contact with your eyes
and skin when cleaning battery terminals.
Failure to follow these instructions can result in death or serious
injury.
RISK OF DAMAGE TO THE INVERTER/CHARGER
• Never allow battery acid to drip on the inverter/charger when reading
gravity, or filling battery.
• Never place the Freedom SW 3000 Inverter/Charger unit directly
above batteries; gases from a battery will corrode and damage the
inverter/charger.
• Do not place a battery on top of the inverter/charger.
Failure to follow these instructions can damage the unit and/or
damage other equipment.
viii Freedom SW 3000 Owner’s Guide
Regulatory
The Freedom SW 3000 Inverter/Charger is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
page 63.
The Freedom SW 3000 Inverter/Charger is intended to be used for
residential or commercial applications. It is not intended for other
applications as it may not comply with the additional safety code
requirements needed for those other applications. See “Limitations On Use”
below.
LIMITATIONS ON USE
• Do not use in connection with life support systems or other medical
equipment or devices.
• Do not use in ambulances or other life-saving emergency vehicles.
Failure to follow these instructions can result in death or serious
injury.
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
About the Freedom SW 3000
Inverter/Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Premium Power and Ease of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
How the Freedom SW 3000 Inverter/Charger Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Inverting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Xanbus® System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Comprehensive Electronic Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Freedom SW 3000 Inverter/Charger Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Front and Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Front and Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
AC and DC Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Supplied Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Optional System Accessories and Network Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating The Freedom SW 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Operating the Freedom SW 3000 with the Optional System Control Panel (SCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Using the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Contents
On Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
System Start-up Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Viewing the Firmware Revision Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Operating in Invert Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operating Limits for Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operating in Charger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Charger Operation with Battery Temperature
Sensor (BTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Operating in Equalization Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Equalizing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Terminating the Equalization Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Operating Limits for Charger Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Monitoring the Freedom SW 3000 Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Faults and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Monitoring Status Messages on the SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
System Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
System Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Viewing the System Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Viewing the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Selecting the Freedom SW 3000 from the Select Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Selecting and Adjusting the Configurable Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Selecting the Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
AC Input1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
AC Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Menu (Basic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Power Share . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Equalize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Batt Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Batt Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Clear Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Menu (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Power Share . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Configure Inv/Chg (Configure Inverter/Charger) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Equalize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Clear Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
View Device Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Basic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Sub-Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Configure Inv/Chg Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
AC Limits (Configure AC Limits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
View Device Info (View Device Information) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Warning Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Troubleshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
General Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Inverter Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Battery Charging Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Battery Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Charge Algorithm Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Three-Stage charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Two-Stage Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Charge Algorithm Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Charge Algorithm Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Battery Charger Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Invert Power Derating vs. Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Charger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Warranty and Return Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
975-0545-01-01 1
Introduction
Congratulations on your purchase of the Freedom SW 3000 Inverter/
Charger (Freedom SW 3000). The Freedom SW 3000 has been designed to
give you premium power, ease of use, and outstanding reliability.
Please read this chapter to familiarize yourself with the main performance
and protection features of the Freedom SW 3000.
Materials List
The Freedom SW 3000 ships with the following items:
• one Freedom SW 3000 unit,
• owner’s and installation guides,
• Battery Temperature Sensor (BTS),
• Freedom SW remote panel with 25-foot communications cable,
• DC terminal covers (one red, one black) with two sets of screws, and
• two sets of nuts and washers for the DC terminals.
NOTE: If any of the items are missing, contact Xantrex or any authorized
Xantrex dealer for replacement. See “Contact Information” on page i.
IMPORTANT:
Keep the carton and packing material in case you need to
return the Freedom SW 3000 for servicing.
Figure 1
Materials List
R
E
M
B
T
S
F
R
E
E
D
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S
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Remote Panel with
communications cable
BTS
DC terminal covers
with screws
nuts and washers
Freedom SW 3000
Installation and
Owner’s Guides
2 Freedom SW 3000 Owner’s Guide
Introduction
About the Freedom SW 3000
Inverter/Charger
The Freedom SW 3000 is a convenient combination of an inverter,
multistage battery charger, and transfer switch in one electronic device.
• As an inverter, the Freedom SW 3000 provides true sine wave power
for your microwave, entertainment system, computer, and other loads.
This power is identical to the AC source provided from the utility grid
(power company).
• Some of the benefits of true sine wave power include consistent
cooking in your microwave, handling of sensitive loads such as your
TV set, dimmer switches, and appliances with speed controls.
• As a 150 amp power-factor corrected charger, the Freedom SW 3000
quickly and efficiently recharges your batteries.
• Unique split phase design transfers up to 7.2 kW of incoming qualified
AC power.
Premium Power and Ease of Use
For managing your onboard power system, the Freedom SW 3000 provides
superior features and rugged durability combined with ease of use. The
Freedom SW 3000:
• Produces 120 volts AC at up to 3000 watts continuous with a 6000-
watt surge for ten seconds,
• Provides three-stage charging with 150 amps of output and charge
formulas for flooded, gel, and AGM deep cycle batteries plus
equalization for flooded batteries,
• Powers sensitive entertainment electronics using true sine wave power,
• Allows split phase input transfers of two legs of 30 amps to make full
use of the available AC power,
• Has easy-to-read indicator lights on the front panel,
• Has automatic cooling fans, and
• Provides power sharing which reduces the charging current to prevent
unnecessary tripping of an AC input breaker.
975-0545-01-01 3
Introduction
How the Freedom SW 3000 Inverter/Charger
Works
The Freedom SW 3000 is designed to:
• invert,
•charge, and
• accept both split phase and dual input.
With AC input available from the utility grid or a generator, power is passed
through the Freedom SW 3000 Inverter/Charger to operate connected AC
loads. The remaining AC power not used by loads is converted to DC
power and used to charge batteries.
If AC input power becomes disconnected, fails, or falls out of specification
and is no longer qualified as good AC, a quick transfer takes place and the
Freedom SW 3000 begins converting DC power from the batteries into AC
power, to continue to supply power to the AC loads.
Inverting
The Freedom SW 3000’s inverting function produces 120 volts AC from
your batteries at 3000 watts continuous with 6000 watts of surge power to
start loads like pumps and refrigerators.
Charging
The Freedom SW 3000’s charging function:
• produces 150 amps to charge your batteries, and
• equalizes flooded, lead acid batteries.
Built-in Charge Formulas For the unit to perform at the highest level,
the batteries must be charged correctly. The Freedom SW 3000 has
optimized algorithms for flooded, gel, and AGM batteries.
Battery Temperature Sensor Since battery temperature is a key factor
in correct charging, the charging formula must be adjusted (automatically
and in real time) according to the actual battery temperature to ensure that
batteries are fully charged, but not overcharged. For this reason, Xantrex®
has included a battery temperature sensor with your Freedom SW 3000 and
has temperature compensated the charge formula.
Manual Equalization Over a period of time, the cells in a flooded
battery can develop uneven chemical states. This can result in a weak
(undercharged) cell which, in turn, can reduce the overall capacity of the
battery. To improve the life and performance of a non-sealed, flooded
battery, the Freedom SW 3000’s multi-stage charging cycle includes a
manual equalize mode that can be used, if recommended by the battery
manufacturer.
Dead Battery Charging Another feature that the Freedom SW 3000
includes is dead battery charging. The Freedom SW 3000—unlike many
chargers—has the ability to recharge batteries even if the battery voltage is
very low, i.e., as low as 5 volts.
4 Freedom SW 3000 Owner’s Guide
Introduction
Load Management The Freedom SW 3000 has a built-in transfer relay
that connects your inverter output or AC input from the utility grid or
generator to your loads. Because the usual AC power sources such as
campground outlets or small generators often have limited current
availability, having the capability to manage your AC loads is extremely
valuable. The Freedom SW 3000 provides a number of features to facilitate
this:
• The charger is power factor corrected to use AC current as efficiently
as possible and only requires 22 amps to provide rated charger output.
Minimizing the AC current used by the charger means more current is
available for your AC loads.
• Freedom SW 3000 has a power share feature which prioritizes your
AC loads by reducing the charge current and maintaining the total
input current to less than your breaker setting or the breaker setting.
• Occasionally, AC input sources have low voltage. To avoid loading
these weak sources any further, the charger automatically reduces its
AC current draw as the AC voltage approaches the minimum
acceptable level.
Xanbus
®
System
The Xanbus system includes the Freedom SW 3000 and other Xanbus-
enabled devices. The Freedom SW 3000 is the device in a Xanbus system
that typically provides network power—500 mA at 12 volts DC. All of the
Xanbus-enabled devices, such as the Freedom SW 3000, the System
Control Panel (SCP), and the Automatic Generator Starter (AGS) are able
to communicate their settings and activity to each other. See Figure 1.
Figure 1
Typical Xanbus System Diagram
AC In
AC Out
975-0545-01-01 5
Introduction
The Xanbus-enabled designation means that this product works on a
Xanbus network. Xanbus-enabled products are:
• Easy to use. The Xanbus network simplifies operation and automates
routine tasks.
• Reliable. Software control eliminates analog signalling errors.
• Accurate. Digital information is less susceptible to interference and
line loss.
• Upgradeable. Software upgrades mean your purchase will remain up
to date.
For detailed instructions and a complete list of Xanbus-enabled devices,
visit www.xantrex.com
Comprehensive Electronic Protection
Freedom SW 3000 is approved to meet a number of safety standards
including UL 458 and CSA C22.2 No. 107.1. See “Regulatory Approvals”
on page 63 for more information.
Freedom SW 3000 is equipped with numerous protection features to ensure
safe operation.
Protection feature This feature…
Battery over-voltage
protection
Keeps the battery voltage from getting too
high in charge mode. Shuts the inverter off in
invert mode.
Battery under-voltage
protection
Prevents inverter from discharging your
batteries too low. The inverter doesn’t run if
battery voltage is too low.
Over-temperature
protection
Protects the unit from overheating by either
derating (charge mode) or by shutting down
(invert mode). See “Invert Power Derating
versus Ambient Temperature” on page 64.
Automatic overload
protection
Protects the unit from excessive loads. The
unit will provide 6000 watts (twice the rated
load) for up to ten seconds, and then protect
itself by shutting down. See “Inverter
Specifications” on page 61 for more
information.
Short circuit protection Protects the unit by shutting it down.
6 Freedom SW 3000 Owner’s Guide
Freedom SW 3000 Inverter/Charger Features
This section describes the different parts of the Freedom SW 3000.
Front and Side Panels
Figure 2
Freedom SW 3000 Front and Side Panels
FREEDOM SW
3000
I
n
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ter
R
e
set Enable
I
nv
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AC/
On
C
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Fault
X
anbus
In
t
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fac
e
FREEDOM SW
3000
I
n
v
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ter
R
eset Enable
I
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t
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A
C/
On
C
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Fault
X
anbus I
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Date
of Manufacture
Serial Number
CAUTION:
To reduce the risk of fire, do not
cover or obstruc
t ventilation openings. Do not mount
in a zero-clearance compartment. Overhea
ting may
result. Do not e
xpose to rain or spray.
INSTALLATION REQUIREMENTS:
Mount this inv
erter/charger only in the orientations
specified in the inst
allation g
uide provided.
WARNING:
Shock hazard. Do not open. No
user serviceable parts. Energized from both AC and
DC sources. Disconnect all
sources before servicing.
Use only ground-fault circuit interrupters (GFCI)
specified in the installation guide supplied. Other
types may fail to operate properly when connected to
this equipment. Refer to ma
nual. Charge only
lead-acid batteries. Other b
a
ttery types may burst
causing personal injury and damage.
Nominal DC Operating Voltage:
12 Vdc
Nominal AC Output Voltage:
120 Vac , 1Ø
Nominal AC Output Frequency:
60 Hz
Max. Continuous AC Output Current:
25 A
Max. Operating DC Input Current:
320 A
Max. Continuous AC Output at Nominal DC
Input: 3000 VA at 25°C
Max. Output Surge Power (5 s duration): 6000 VA
Max. DC Input Voltage:
16 Vdc
Max. Ambient Temperature:
50°C
Inverter Mode:
Nominal AC Input Voltage:
120 Vac , 60 Hz, 1Ø
Power Factor:
> 0.95
Charging DC Output Voltage Range: 5.0 - 16.0 Vdc
Max. Continuous Battery Charger DC Current at
Nominal AC Input: 150 A
Max. AC Input Current:
30 A per line Split Phase,
30 A per line Dual
Charger Mode:
3000W SINEWA
VE INVE
R
TER/CHARGER
FSW3000
8
15-3000
Model
Number
FGA
Number
FREEDOM SW 3000
Designed in Canada
Assembled in China
DANGER:
To reduce the risk of explosion, do not
install in an area in
which igni
tion-protected
euipment is requi
red.
UL 45
8
CS
A 107.1
-01
3033614
FREEDOM SW
3000
FREEDOM SW
3000
AC
Cooling Fans
Front Panel
Controls and
Status LEDs
DC Terminal Side
Compartment
Side
and Ground Terminal Stud
/