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Toro Recycler Conversion Kit, Z593-D Z Master With 52 Rear Discharge Mower Installation guide

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FormNo.3358-365RevA
Recycler
®
ConversionKit
foraZ597-DZMasterwitha52inRearDischargeMower
ModelNo.114–1820
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
2
Nopartsrequired
–
Removetheexistingblades.
Centerbafe
1
Carriagebolt,(3/8x1inch)
2
3
Locknut,(3/8inch)
2
Installthecenterbafe.
Rightbafe
1
Leftbafe
1
Carriagebolt,(3/8x1inch)
5
Locknut,(3/8inch)
6
4
Carriagebolt,(3/8x1-1/4inches)
1
Installtheleftandrightbafes.
Kicker3
Carriagebolt,(3/8x1inch)
6
5
Locknut,(3/8inch)
6
Installthekickers.
6
Blades3
InstalltheRecycler®Blades
1
PreparingtheMower
NoPartsRequired
Procedure
1.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurebafeswilltproperlyagainst
mowerdeck.
2.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
2
RemovingtheExistingBlades
NoPartsRequired
Procedure
1.Removethe3existingbladesfromthemowerdeck.
Retainthebladesforuseinreardischargemode
(Figure1).
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure1
1.Bladebolt3.Blade
2.Curvedwasher
2.Removethebeltcoversfromthetopofthemower
deck.
3
InstallingtheCenterBafe
Partsneededforthisprocedure:
1
Centerbafe
2
Carriagebolt,(3/8x1inch)
2
Locknut,(3/8inch)
Procedure
Note:Allholesexistinthemowerdeckforinstalling
thenewbafes.
Note:Looselyinstallthebafestoalignthebafes
withtheexistingholesinthemower.
1.Positionthecenterbafeintothemower.
2.Looselyinstallthecenterbafetothemowerdeck
with2carriagebolts(3/8x1inch)and2locknuts
(3/8inch)(Figure2).
Figure2
1.Centerbafe3.Locknut(3/8inch)
2.Carriagebolt(3/8x1inch)
4
InstallingtheLeftandRight
Bafes
Partsneededforthisprocedure:
1
Rightbafe
1
Leftbafe
5
Carriagebolt,(3/8x1inch)
6
Locknut,(3/8inch)
1
Carriagebolt,(3/8x1-1/4inches)
Procedure
Note:Allholesexistinthemowerdeckforinstalling
thenewbafes.
Note:Looselyinstallthebafestoalignthebafes
withallexistingholesinthemower.
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothemowerdeck
with2carriagebolts(3/8x1inch)and2locknuts
(3/8inch)(Figure3).Makesuretheboltheadsare
ontheinsideofthecuttingchamber.
3.Looselyinstalltherightbafetothecenterbafe
with1carriagebolt(3/8x1inch)andalocknut(3/8
inch)(Figure3).
4.Installtheleftbafeintothemower.
5.Looselyinstalltheleftbafetothemowerdeckwith
2carriagebolts(3/8x1inch)and2locknuts(3/8
inch)(Figure3).
2
Figure3
1.Rightbafe3.Leftbafe
2.Locknut(3/8inch)4.Carriagebolt(3/8x1inch)
6.Looselyinstalltheleftbafeandthecenterbafeto
themowerdeckbafewithacarriagebolt(3/8x
1-1/4inches)andalocknut(3/8inch)(Figure3).
Figure4
1.Mowerdeck
4.Mowerdeckbafe
2.Leftbafe5.Carriagebolt(3/8x1-1/4
inches)
3.Locknut(3/8inch)6.Centerbafe
5
InstallingtheKickers
Partsneededforthisprocedure:
3Kicker
6
Carriagebolt,(3/8x1inch)
6
Locknut,(3/8inch)
Procedure
Note:Allholesexistinthemowerdeckforinstalling
thekickers.
Installthe3kickerstothemowerdeckinthepositions
shownwith6carriagebolts(3/8x1inch)and6locknuts
(3/8inch)(Figure5).
Figure5
1.Kicker
3.Locknut(3/8inch)
2.Carriagebolt(3/8x1inch)
4.Kickerinstalled
6
InstallingtheRecycler
®
Blades
Partsneededforthisprocedure:
3Blades
Procedure
1.Installthenewblades.
3
Figure6
1.Bladebolt3.Recyclerblade
2.Curvedwasher
2.Tightenallfasteners.
3.Rotatethebladestoensurethereisclearance
betweenthebladetipsandbafes.
4
Operation
SelectingtheProper
Height-of-Cut
Removeapproximatelyoneinchornomorethan1/3
ofthegrassbladewhencutting.Inexceptionallylush
anddensegrassyoumayneedtoraisetheheight-of-cut
settingorconverttoreardischarge.
MowinginExtreme
Conditions
Airisrequiredtocutandrecutgrassclippingsinthe
mowerhousing,sodonotsettheheight-of-cuttoolow
ortotallysurroundthehousingbyuncutgrass.Always
trytohaveonesideofthemowerhousingfreefrom
uncutgrass,allowingairtobedrawnintothehousing.
Whenmakinganinitialcutthroughthecenterofan
uncutarea,operatethemachineslowerandbackupif
themowerstartstoclog.
MowingatProperIntervals
Undermostnormalconditionsyouwillneedtomow
every4–5days.However,grassgrowsatdifferentrates
atdifferenttimes.Thus,inordertomaintainthesame
height-of-cut,whichisagoodpractice,you’llneedto
cutmorefrequentlyinearlyspring;asthegrassgrowth
rateslowsinmidsummer,cutonlyevery8–10days.If
youareunabletomowforanextendedperioddueto
weatherconditionsorotherreasons,converttorear
dischargeormowrstwiththeheight-of-cutatahigh
level;thenmowagain2–3dayslaterwithalowerheight
setting.
MowingwithSharpBlades
Asharpbladecutscleanlyandwithouttearingor
shreddingthegrass.Adullbladewilltearandshredthe
grass.Tearingandshreddingcausesthegrasstoturn
brownattheedgeswhichimpairsgrowthandincreases
susceptibilitytodisease.
AfterOperating
Toensureoptimumperformance,cleantheunderside
ofthemowerhousingaftereachuse.Ifresidueis
allowedtobuildupinthemowerhousing,cutting
performancewilldecrease.
5
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