Page is loading ...
FormNo.3400-849RevC
TITAN
®
ZX4800,ZX5400,or
ZX6000Zero-Turn-RadiusRiding
Mower
ModelNo.74861—SerialNo.316000001andUp
ModelNo.74862—SerialNo.316000001andUp
ModelNo.74863—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-849*C
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyhomeownersinresidential
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawns.Itisnotdesignedforcutting
brush,mowinggrassandothergrowthalongside
highways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g028111
Figure1
1.Modelandserial-numberlocation
ModelNo.
SerialNo.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratorytestedby
theenginemanufacturerinaccordancewithSAE
J1995andratedtoJ2723.
Donottamperwiththeenginecontrolsoralterthe
governorspeed;doingsomaycreateanunsafe
conditionresultinginpersonalinjury.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................13
Controls...........................................................14
Operation................................................................15
AddingFuel......................................................15
ThinkSafetyFirst..............................................17
UsingtheRollover-ProtectionSystem
(ROPS).........................................................17
UnderstandingtheSafety-Interlock
System..........................................................18
TestingtheSafety-InterlockSystem..................18
CheckingtheEngine-OilLevel..........................18
BreakinginaNewMachine..............................18
OperatingtheParkingBrake.............................18
OperatingtheThrottle.......................................19
OperatingtheChoke.........................................19
OperatingtheIgnitionSwitch............................19
StartingandStoppingtheEngine......................19
OperatingtheBlade-ControlSwitch
(PTO)............................................................20
DrivingtheMachine..........................................21
StoppingtheMachine.......................................22
AdjustingtheHeightofCut...............................22
AdjustingtheAnti-ScalpRollers........................23
PositioningtheSeat..........................................24
AdjustingtheMotion-ControlLevers.................24
PushingtheMachinebyHand..........................24
UsingtheSideDischarge.................................25
TransportingtheMachine.................................26
LoadingtheMachine........................................26
OperatingTips.................................................28
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................30
Service-IntervalChart.......................................30
RaisingtheSeat...............................................30
Lubrication..........................................................31
GreasingtheBearings......................................31
EngineMaintenance...........................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................34
CleaningtheBlowerHousing............................35
FuelSystemMaintenance...................................36
ReplacingtheFuelFilter...................................37
ElectricalSystemMaintenance...........................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
HydraulicSystemMaintenance...........................40
CheckingtheHydraulic-FluidLevel...................40
3
ChangingtheHydraulicFilterand
Fluid..............................................................40
MowerDeckMaintenance....................................42
ServicingtheCuttingBlades.............................42
LevelingtheMowerDeck..................................44
InspectingtheBelts..........................................46
ReplacingtheMowerBelt.................................46
RemovingtheMower........................................47
InstallingtheMowerDeck.................................48
ReplacingtheGrassDeector..........................48
Cleaning..............................................................49
WashingtheUndersideoftheMower................49
DisposingofWaste...........................................50
Storage...................................................................51
CleaningandStorage.......................................51
Troubleshooting......................................................52
Schematics.............................................................54
Safety
Improperlyusingormaintainingthemachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling
grassor,whenequippedwithagrassbagger,for
catchingcutgrass.Anyuseforpurposesotherthan
thesecouldprovedangeroustouserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
standardB71.4-2012.
Training
•ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglishitistheowner'sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor
damagetoproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Useonlyaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludingsubstantial
slip-resistantfootwear,ahardhat,eyeprotection,
andhearingprotection.Tiebacklonghair.Donot
wearjewelry.
•Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys
andwirewhichcanbethrownbythemachine.
•Checkthatoperator-presencecontrols,safety
switchesandshieldsareattachedandfunctioning
4
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Operation
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
•EnsurethatalldrivesareinNEUTRALandthatthe
parkingbrakeisengagedbeforestartingengine.
Starttheengineonlyfromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthemachine'sstability.Use
cautionwhileoperatingneardrop-offs.
•Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
•Neverraisethedeckwiththebladesrunning.
•NeveroperatewiththePTOshield,orotherguards
notsecurelyinplace.Ensurethatallinterlocks
areattached,adjustedproperly,andfunctioning
properly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,disengagethedrives,
engagetheparkingbrake(ifprovided),shutoff
theenginebeforeleavingtheoperator'sposition
foranyreasonincludingemptyingthecatchersor
uncloggingthechute.
•Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunit.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe
bladesifyouarenotmowing.
•Beawareofthemowerdischargedirectionand
donotpointitatanyone.
•Donotoperatethemowerwhiletiredorunderthe
inuenceofalcoholordrugs.
•Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Rollover-ProtectionSystem
(ROPS)
•DonotremovetheROPS.
•TheROPSisanintegralandeffectivesafety
device.KeeptheROPSonthemachineanduse
theseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
•Checktheareatobemowedwherethereare
slopes,dropoffs,orwater.
•Carefullycheckforoverheadclearances(i.e.,
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
•KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairor
revise.
•AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
SafeHandlingofFuel
•Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
•Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer
ratherthanfromafueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelockopendevice.
•Iffuelisspilledonclothing,changeclothing
immediately.
•Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
5
MaintenanceandStorage
•Disengagedrives,setparkingbrake,stopengine
andremovekeyordisconnectspark-plugwire.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunit,drives,
mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstore
nearame.
•Shutoffthefuelwhilestoringortransporting.Do
notstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Settheparking
brake.Neverallowuntrainedpersonneltoservice
themachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectthebatteryorremovespark-plug
wirebeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.
Reconnectthepositiverstandnegativelast.
•Usecarewhencheckingblades.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades.
Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Hauling
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Usefullwidthrampsforloadingmachineinto
trailerortruck.
•Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatmaynotbeincludedintheANSI
standards.
•UseonlyToroapprovedattachments.Warranty
maybevoidedifusedwithunapproved
attachments.
•Ifloadingthemachineontoatrailerortruck,use
asingle,full-widthramponly.Therampangle
shouldnotexceed15degrees.
TowingSafety
•Donotattachtowedequipmentexceptatthehitch
point.
•Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed
equipmentandtowingonslopes.T owedweight
mustnotexceedtheweightofthemachine,
operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,or
inthepullingmachineOperator’sManual.
•Neverallowchildrenorothersinorontowed
equipment.
•Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover,
andlossofcontrol.Reducethetowedweightand
slowdown.
•Stoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistance
tostop.
•Makewideturnstokeeptheattachmentclearof
themachine.
6
SlopeIndicator
r:\g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal115-9625
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
decal115-9632
115-9632
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On
6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
8
decal117-1194
117-1194
1.Engine
decal130-0654
130-0654
1.Transport—lock
3.Height-of-cut
2.Transport—unlock
decal130-0655
130-0655
1.Fueltank
3.Half
2.Full4.Empty
decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
9
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
permorningmaintenance.
2.Height-of-cutselection
decal130-6922
130-6922
1.Bypassleverpositionfor
operatingthemachine.
2.Bypassleverpositionfor
pushingthemachine.
decal130-6927
130-6927
1.Warning—alwaysusetheROPSandweartheseatbelt
whenseatedintheoperator'sposition.
10
decal132-0873
132-0873
1.Thrownobjecthazard—keepbystandersawayfromthe
machine.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
2.Thrownobjecthazard,mower—donotoperatethewithout
deector,dischargecover,orgrasscollectionsysteminplace.
4.Entanglementhazard,belt—keepallguardsinplace.
decal130-6996
130-6996
1.ReadtheOperator's
Manualforinformationon
maintenance.
4.Checkthehydraulicoil
every25hours
2.Checktheengineoilevery
8hours
5.Checkthecasterwheel
tirepressureevery25
hours
3.Checkthedrivewheeltire
pressureevery25hours
6.Lubricatethecasterwheel
every25hours
decal131-4036
131-4036
1.Themaximumdrawbar
pullis36kg(80lb).
2.ReadtheOperator's
Manual.
11
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
g028215
Figure4
1.Grassdeector4.Operatorseat
7.Footrest
10.Mower-deck-liftpedal
2.Drivewheel5.Motion-controllevers8.Frontcasterwheel
11.Height-of-cutlever
3.Rollover-ProtectionSystem
(ROPS)
6.Parkingbrake9.Anti-scalproller
13
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure5).
g017722
Figure5
1.Throttlecontrol4.Ignitionswitch
2.Choke
5.Blade-controlswitch
(PTO)
3.Hourmeter
IgnitionSwitch
Theignitionswitchhas3positions:START,RUN,and
OFF..ThekeywillturntotheSTARTpositionandmove
backtotheRUNpositionuponrelease.Turningthe
keytotheOFFpositionshutsofftheengine;however,
alwaysremovethekeywhenleavingthemachineto
preventtheenginefromaccidentallystarting(Figure
5).
ThrottleControl
ThethrottlecontrolisvariablebetweentheFASTand
SLOWposition.Movingthrottleleverforwardincreases
enginespeedandmovingthrottlelevertotherear
decreasesenginespeed.Movingthethrottleforward
intothedetentisfullthrottle(Figure5).
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.Pushdownonthechokeknob
todisengageit.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitchengagesanddisengages
powertothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
bladesoperate.Itoperateswhentheblade-control
switch(PTO)isengaged.Usethesetimesfor
schedulingregularmaintenance(Figure5).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure6).
g020264
Figure6
1.Fuel-gaugewindow
Motion-ControlLevers
Themotion-controlleversarespeed-sensitivecontrols
ofindependent-wheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltothe
amounttheleverismoved.Movethecontrollevers
outwardfromthecentertotheNEUTRAL-LOCKposition
andexitthemachine(Figure4).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Theparking-brakeleverislocatedonleftsideofthe
console(Figure4).hebrakeleverengagesaparking
brakeonthedrivewheels.Pulltheleverupand
rearwardtoengagethebrake.Pushtheleverforward
anddowntodisengagethebrake.
FootPedalDeck-LiftSystem
Thefootpedaldeck-liftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthe
highestheightofcutortransportposition(Figure4).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjust
theheightofcutwhilemachineisnotmoving(Figure
4).
14
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
•Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
•Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresultwhichmaynotbecovered
underwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
•Donotaddoiltogasoline.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
15
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastank
orconditioneropening.
•Keepgasawayfromeyesandskin.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
Shutofftheengineandmovethemotioncontrolsto
thePARKposition.
Important:Donotoverllfueltank.Fillthefuel
tanktothebottomofthellerneck.Theempty
spaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamageto
theengineoremissionsystem.
1.Cleanaroundthefuel-tankcapandremovethe
cap.
2.Slowlyaddregular,unleadedgasolineuntilthe
fuelreachesthebaseofthellerneck(Figure7).
g027637
Figure7
3.Installthefuel-tankcapsecurelyandtighten
untilitclicks.
Note:Wipeupanygasolinethatmayhave
spilled.
16
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
•Donotoperateonslopesgreaterthan15
degrees.
•Reducespeedanduseextremecautionon
slopes.
•Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure8
1.Safezone—usethe
machinehere.
3.Water
2.Useawalk-behindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearandcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Wearprotectiveequipmentforyoureyes,ears,hands,
andfeetwhenusingthismachine(Figure9).
g009027
Figure9
1.Weareyeprotection.2.Wearhearingprotection.
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinstalledandusetheseatbelt.
WARNING
Thereisnorolloverprotectionwhentheroll
barisremoved.
•Driveslowlyandcarefully.
•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
17
Understandingthe
Safety-InterlockSystem
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Thebladesaredisengaged.
•Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
thePARKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,withthecontrollevers
inthePARKposition,andmovetheblade-control
switchtotheONposition.Trystartingthe
engine;theengineshouldnotstart.
2.Whilesittingontheseat,movetheblade-control
switchtotheOFFposition.Moveeithermotion
controllevertothecenter,unlockedposition.
Trystartingtheengine;theengineshouldnot
start.Repeatwiththeothermotion-controllever.
3.Whilesittingontheseat,movetheblade
controlswitchtotheOFFposition,andlockthe
motion-controlleversinthePARKposition.Start
theengine.Whiletheengineisrunning,engage
theblade-controlswitch,andriseslightlyfrom
theseat;theengineshouldshutoff.
4.Whilesittingontheseat,movetheblade-control
switchtotheOFFposition,andlockthe
motion-controlleversinthePARKposition.Start
theengine.Whiletheengineisrunning,move
themotion-controlleverstothecenter,unlocked
position,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshould
shutoff.
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page32).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
g027638
Figure10
ReleasingtheParkingBrake
g027639
Figure11
18
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweentheSLOW
andFASTpositions(Figure12).
AlwaysusetheFASTpositionwhenturningonthe
mowerdeckwiththeblade-controlswitch(PTO).
g028222
Figure12
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pulluponthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure13).
3.Pushdownonthechoketodisengagethechoke
aftertheenginestarts(Figure13).
g008959
Figure13
1.ONposition2.OFFposition
OperatingtheIgnition
Switch
1.TurntheignitionkeytotheSTARTposition
(Figure14).
Note:Whentheenginesstarts,releasethekey.
Note:Additionalstartingcyclesmaybe
requiredwhenstartingtheenginefortherst
timeafterthefuelsystemhasbeenwithoutfuel
completely.
g008947
Figure14
2.TurntheignitionkeytotheSTOPposition.
StartingandStoppingthe
Engine
StartingtheEngine
StarttheengineasshowninFigure15.
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow
a15secondcool-downperiodbetweenattempts.
Failuretofollowtheseinstructionscanburnout
thestartermotor.
Note:Ifthefuelsystemwasdepletedoffuel—add
fueltothemachineanduseadditionalstartingcycles
whenstartingtheengine.
19
g028223
Figure15
StoppingtheEngine
CAUTION
Injurycanoccurifchildrenorbystanders
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
StoptheengineasshowninFigure16.
g028224
Figure16
Operatingthe
Blade-ControlSwitch
(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Engagetheblade-controlswitch(PTO)withthe
throttlepositionatFAST.
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive
weartothedrivebelts.
20
/