Toro RT1200 Traction Unit User manual

Category
Tractor
Type
User manual
FormNo.3395-823RevA
RT1200TractionUnit
ModelNo.25450—SerialNo.315000001andUp
ModelNo.25450A—SerialNo.315000001andUp
ModelNo.25450C—SerialNo.315000001andUp
ModelNo.25450W—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3395-823*A
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
DieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCalifornia
tocausecancer,birthdefects,andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
SparkarrestersrecommendedbyToroforthisproductare
USDAForestryapproved.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisdesignedtodigtrenchesinsoiltobury
cablingandpipingforvariousapplications.Itisnotintended
tocutanyothermaterialotherthansoilandrock.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedToroServiceDealer
orToroCustomerServiceandhavethemodelandserial
numbersofyourproductready.Figure1illustratesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.
Figure1
1.Locationofthemodelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
StorethisOperator’sManualandtheengineowners’smanualin
themanualcompartmentthatisequippedwiththismachine.
Figure3
1.Manualcompartment
Contents
Safety...........................................................................4
BeforeOperatingtheMachine..................................5
ElectricalLineSafety...............................................7
GasLineSafety.......................................................7
CommunicationLineSafety......................................7
WaterLineSafety....................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................16
Controls...............................................................17
CommandCenter...............................................17
MachineControls...............................................17
Traction-ControlCluster.....................................18
Attachment-ControlCluster.................................19
OperatorSeatandSeatBelt.................................20
Specications........................................................22
Attachments/Accessories........................................22
Operation....................................................................22
ThinkSafetyFirst...................................................22
PreparingforWork.................................................23
AddingFueltotheEngine.......................................23
CheckingtheEngine-OilLevel.................................25
CheckingtheCoolantLevelintheReservoir...............26
CheckingtheHydraulic-FluidLevel..........................27
CheckingtheRestrictedAir-CleanerIndicator............27
InspectingtheMachine...........................................27
OperatingtheCommandCenter...............................28
OperatingtheEngine..............................................34
OperatingtheMachineinExtreme
Conditions.........................................................35
OperatingtheParkingBrake....................................36
DrivingandStoppingtheMachine............................36
OperatingtheTransmission.....................................38
OperatingtheMachineTiltFeature...........................38
PreparingtoOperatetheMachine.............................39
UsingtheBackllBlade...........................................40
UsingthePowerPort..............................................41
TransportingtheMachine........................................41
CompletingtheWorkfortheDay.............................42
CompletingtheProject...........................................42
Maintenance.................................................................43
RecommendedMaintenanceSchedule(s)......................43
PremaintenanceProcedures........................................44
GeneralSafety........................................................44
Lubrication...............................................................44
GreasingtheMachine.............................................44
EngineMaintenance..................................................46
AccessingtheEngine..............................................46
ServicingtheEngineOilandFilter............................48
CheckingtheCrankcaseBreatherTube......................49
CheckingtheCharge-airPiping................................50
ServicingtheAir-cleanerSystem...............................50
FuelSystemMaintenance...........................................51
ServicingtheFuelSystem........................................51
ElectricalSystemMaintenance....................................54
MaintainingtheBattery...........................................54
ReplacingaFuse.....................................................56
3
DriveSystemMaintenance.........................................57
ServicingtheTires..................................................57
ServicingtheAxles.................................................59
ServicingtheTransmission......................................62
CoolingSystemMaintenance......................................65
ServicingtheCoolingSystem...................................65
BeltMaintenance......................................................69
ServicingtheEngineDriveBelt................................69
ReplacingtheEngineDriveBelt...............................69
HydraulicSystemMaintenance....................................70
ServicingtheHydraulicSystem.................................70
ROPSMaintenance....................................................74
CheckingandServicingtheROPS.............................74
WeldingontheMachine..............................................75
PreparingtoDisconnecttheComponents..................75
DisconnectingtheAlternatorWiring.........................75
DisconnectingtheComputer-module
Connectors........................................................76
ConnectingtheComputer-module
Connectors........................................................76
ConnectingtheAlternatorWiring.............................76
ClosingtheMachine...............................................77
Cleaning...................................................................77
RemovingDirtandDebrisfromtheMachine.............77
Storage........................................................................78
PreparingforSeasonalStorage.................................78
Troubleshooting...........................................................79
Safety
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol(Figure2),whichmeansCaution,
Warning,orDanger—personalsafetyinstruction.Failure
tocomplywiththeinstructionmayresultinpersonal
injuryordeath.
Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis
Operator’ s
Man ual.
Modicationstothismachineshouldbemade
onlybyanAuthorizedToroServiceDealer.
WARNING
Welding,cutting,ordrillingpartsofthemachine
couldcausethemtobreakduringoperation,which
inturncouldresultininjuryordeath.
Donotweld,cut,ordrilltorepairortoattachitems
topartsonthismachine.
Alwaysfollowallsafetyinstructionstoavoidseriousinjury
ordeath.
Youcanpreventandareresponsibleforinjuriesoccurringto
yourselfandtoothersandfordamagetoproperty.
Donotusethismachineforapplicationsotherthanthose
whicharedescribedinthismanual.
Beforeoperatingthismachine,itisyourresponsibilityto
knowwhereallutilitylinesareburiedintheprojectareaand
toavoidthem.
Alwaysensurethatalllocalutilitycompaniesmark
thelocationoftheirlines.IntheUSAandCanada,
calla“One-callSystemDirectory”service.Inthe
USA,call811oryourlocalnumber.Ifyoudonotknow
yourlocalnumber,callthenationalnumber(USAand
Canadaonly)at1-888-258-0808.Also,contactanyutility
companiesthatarenotparticipantsofthe“One-call
SystemDirectory”service.
Checkwithlocalauthoritiesforalllawsandregulationsthat
requireyoutolocateandavoidexistingutilities.
Refertothefollowingtablefortheproperutilitylineandthe
correspondingutilitylinecolor(USAandCanadaonly):
4
UtilityLine
Color
ElectricRed
Telecommunication,alarmorsignal,cables,
orconduit
Orange
Naturalgas,oil,steam,petroleum,orother
gaseousorammablematerial
Yellow
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,andslurrylinesPurple
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
Afterlocatingalltheutilitylines,carefullydigaholetothe
utilitylinebyhandtoverifythelocationandthedepthof
theline.
BeforeOperatingtheMachine
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsmustbetrained.Theowner
isresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
themachine.Localregulationsmayrestricttheageof
theoperator.
Ensurethatyouunderstandthehandsignalsusedonthe
jobsite.Followtheinstructionsofthesignalperson.
Preparation
Beforeusingthemachine,havetheareamarkedfor
undergroundutilities,anddonotdiginmarkedareas.
Also,beawareofthelocationofobjectsandstructures
thatmaynotbemarked,suchasundergroundstorage
tanks,wells,andsepticsystems.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
Markthejobsiteclearlyandkeepbystandersaway.
Reviewthejobsitehazards,safetyandemergency
procedures,andpersonnelresponsibilitieswithall
workersbeforebeginningthework.
Wearappropriateclothing,includinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection;
somejobsmayalsorequirethatyouwearareectivevest
and/orarespirator.Securelonghair,looseclothing,and
jewelrytopreventthemfromgettingtangledinmoving
parts.
Beforeoperatingthemachinewithanattachment,ensure
thattheattachmentisproperlyinstalled.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
fueling.Donotsmokenearthemachinewhilethe
engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthese
controls,switches,andshieldsarefunctioningproperly.
GeneralOperation
Alwaysweartheseatbeltwhenoperatingthismachine.
Donotruntheengineinanenclosedarea.
Donotoperatethemachinewithoutalloftheguards
andpanelssecurelyinplace.Ensurethatallinterlocksare
attached,adjustedcorrectly,andfunctioningproperly.
Decreasethegroundspeedofthemachineanduse
cautionwhenmakingturnsandcrossingroadsandrough
oruneventerrain.
Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
Excessivevibrationfromatrencheroraplowcancausea
trench,anoverhang,orahighbanktocollapse,resulting
inpossibleinjuryordeath.
Ifyourviewoftheworkareaisnotclear,alwayshavea
signalpersondirectthemovementofthemachine.
Donotleavearunningmachineunattended.Stopthe
engineandremovethekeywheneveryouleavethe
machine.
UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
themachine.
Watchfortrafcwhenoperatingthemachinenearor
acrossroadways.
Onlyoperatethemachineinareaswherethereareno
obstaclesincloseproximitytoyou.Failuretomaintain
anadequatedistancefromtrees,walls,andotherbarriers
whileoperatingthemachinemayresultininjuryand/or
damage.Operatethemachineonlyinareaswherethere
issufcientclearanceforyoutosafelymaneuverthe
machine.
5
Locatethepinchpointareasthataremarkedonthe
machineandattachments;keephandsandfeetawayfrom
theseareas.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Avoidoperatingthismachineonslopes,ifpossible.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingthemachineonaslope.Ifthe
machinelosestraction,keeptheheavyendofthemachine
uphillandproceedslowly,straightdowntheslope.
Avoidturningthemachineonslopes.Ifyoumustturn,
turnslowlyandkeeptheheavyendofthemachineuphill.
Donotoperatethemachineneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturnoverif
atireortrackgoesovertheedgeofaclifforditch,orif
anedgecavesin.
RolloverProtectionStructure(ROPS)
System
Beforeoperatingthemachine,ensurethattheseatbeltis
ingoodconditionandissecurelyattachedtothemachine.
InspecttheROPSattheintervalrecommendedinthis
manualorwhentheROPShasbeeninanaccident.
ReplaceadamagedROPSusingonlygenuineToro
replacementparts;donotrepairormodifytheROPS.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objects,anddonotcontactthem.
DonotremovetheROPSexceptwhenreplacingit.
Donotaddweighttothemachinethatexceedsthegross
weightdisplayedontheROPSlabel.
TransportingSafety
Whenyoutransportthemachinetoorfromthejobsite,
observethefollowingsafetyprecautions:
Donotcarrypassengersonthemachine.
Keepallbystandersawaywhileyouaremovingthe
machine.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Watchfortrafcwhenyouarecrossingroadwayswith
themachine.
Checkforoverheadclearances(i.e.,branches,doorways,
electricalwires)beforedrivingunderanyobjects,anddo
notcontactthem.
MaintenanceandStorage
Lowertheattachment(s),stoptheengine,waitforall
movingpartstostop,andremovethekeywheneveryou
adjust,clean,orrepairthemachine.
Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
Cleandebrisfromallattachments,drives,mufers,and
theenginetohelppreventres.Cleanupoilandfuel
spills.
Lettheenginecoolbeforestoringthemachine,anddo
notstoreitnearanopename.
Parkthemachineonlevelground.
Donotallowuntrainedpersonneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Keepnutsandboltstight.Keepallequipmentingood
condition.
Donottamperwithsafetydevices.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Donotrefuelthemachineindoors.
Donotdrainthefuelindoors.
Donotstorethemachineorafuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Donotllacontainerwhileitisinsideavehicle,
trunk,pickupbed,oranysurfaceotherthanthe
ground.
Keepthecontainernozzleincontactwiththetank
duringlling.
UseonlygenuineTororeplacementparts.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectfromthenegativebatteryterminalrstand
fromthepositivebatteryterminallast.Connecttothe
positiveterminalrstandtothenegativeterminallast.
Chargethebatteryinanopen,well-ventilatedarea,
awayfromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
6
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury,requiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwise,gangrene
mayresult.
Allowthemachinetocoolbeforestoringit.
ElectricalLineSafety
WARNING
Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.
Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity.
Important:Intheeventthemachinebecomes
electricallycharged,immediatelycontacttheproper
emergencyandutilityauthoritiestosecurethearea.
Ifyouareoperatingthemachineanditbecomes
electricallycharged,donotleavetheseatuntilthesource
ofelectricalenergyisremovedfromthemachine.Keep
otherpeopleawayfromthemachineifitiselectrically
charged.
Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.
Itislikely(butnotalwaysthecase)thatthepower-source
interrupterorbreakerwilltrip,buttoensureyoursafety,
alwaysassumethatthemachinemaybeconducting
electricity.
Note:Youwillbesafeaslongasyoudonotleavethe
seatofthemachine.
Touchinganypartofanelectricallychargedmachinewhile
youareonthegroundmaycauseasevereelectricshock.
Note:Donotallowanotherindividualtotouchor
approachthemachinewhenitischarged.
GasLineSafety
WARNING
Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.
Donotsmokewhileoperatingthemachine.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
CommunicationLineSafety
CAUTION
Ifyoudamagetheberopticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialoodhazard
couldoccur.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Figure4
1.Decal125-6689
7.Decal130-7541(2decals,1oneachside)
2.Decal125-4963
8.Decal125-6694(2decals,1oneachside)
3.Decal125-84799.Decal125-8481
4.Decal125-848010.Decal125-8482
5.Decal125-849911.Decal117–2718
6.Decal125-613512.Decal125-6139
8
Figure5
1.Decal125-84967.Decal125-4963
2.Decal125-8473(ontheoorpanelcoveringthebattery)
8.Decal127-1829
3.Decal125-84959.Decal125-8480
4.Decal127-1828
10.Decal125-6157(undertheleft-sidecowl)
5.Decal125-613911.Decal125-8483
6.Decal130-754012.Decal125-6689
Figure6
1.Decal131–04393.Decal125-8484
2.Decal130-75394.Decal131–0440
117–2718
125-4963
1.Warning—donottouchhotsurfaces.
9
125–6135
125–6139
1.Liftpoint;tiedownpoint
0000
0000
0000
125-6157
1.Disconnectthebattery
power.
3.On/Start
2.Off/Stop4.ReadtheOperator’s
Manual.
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.
10
125-6689
1.Warning—keepawayfrom
hotsurfaces.
2.Cutting/dismemberment
hazard,fan—keepaway
frommovingparts;keep
allguardsandsafety
devicesinplace.
125-6694
1.Tie-downpoint
125–8473
1.Explosionhazard—wear
eyeprotection.
3.Firehazard—keepopen
amesaway.
2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.
4.Poisonhazard—donot
tamperwiththebattery.
125-8479
1.Burnhazardfromcontentsunderpressure—readthe
Operator’sManual.
125-8480
1.Warning—donotclimbonROPS.
125-8481
1.Hydraulicsupply
11
125-8482
1.Hydraulicreturn
125–8483
1.Hydraulicuid;readtheOperator’sManual.
125-8484
1.12-voltreceptacle
125-8499
1.Warning—readthe
Operator'sManual.
3.Forward
2.Reverse4.Transmission—gear
selection
130-7541
1.Warning—keepbystandersawayfromthemachine.
131-0439
1.Differential—lock2.Differential—unlock
12
125-8495
1.Tiltthemachineleft6.Sideshift—left(optional
attachment)
11.Auxiliaryhydraulic(optional
kit)
16.Trencher—fastrotation
(optionalaccessory)
2.Tiltthemachineright
7.Lowerthecrumber/rotate
theplowforward(optional
attachment)
12.Vibratoryplowdepth—oat
on(optionalaccessory)
17.Trencher—slowrotation
(optionalaccessory)
3.Autoframelevelingon
(optionalkit)
8.Raisethecrumber/rotate
theplowbackward(optional
attachment)
13.Vibratoryplowdepth—oat
off(optionalaccessory)
18.Warning—readthe
Operator'sManual.
4.Autoframelevelingoff
(optionalkit)
9.Rocksawstabilizer—lower
(optionalaccessory)
14.Vibratoryplowswing—oat
on(optionalaccessory)
19.Explosionhazard;electric
shockhazard—donotdig
beforecontactinglocal
utilityservices.
5.Sideshift—right(optional
attachment)
10.Rocksawstabilizer—raise
(optionalaccessory)
15.Vibratoryplowswing—oat
off(optionalaccessory)
125-8496
1.Backllblade/vibratoryplow—tilt/swingleft
8.Rearwheelsteering—turnthewheelsright;machinewillturn
left
2.Backllblade/vibratoryplow—tilt/swingright9.Rearwheelsteering—autocenter(optionalkit)
3.Backllblade/vibratoryplow—lower
10.Lowertheattachments
4.Backllblade/vibratoryplow—raise
11.Raisetheattachments
5.Backllblade/vibratoryplowhead—angleleft12.Rearattachment—forwardspeed
6.Backllblade/vibratoryplowhead—angleright
13.Rearattachment—reversespeed
7.Rearwheelsteering—turnthewheelsleft;machinewillturn
right
13
127-1828
1.Hydraulicpressure4.Raisetheattachment.
2.Lowertheattachment.5.Hydraulicreturn
3.Casedrain
127-1829
1.Oildrain
131-0440
1.Parkingbrake—engage2.Parkingbrake—disengage
130-7539
1.Electricalpower3.Engine—run
2.Engine—stop4.Engine—start
14
130-7540
1.Warning—readtheOperator'sManual.4.Warning—keepbystandersawayfrom
themachine.
7.Explosionhazard;electricshock
hazard—beforediggingcallthelocal
utilitiesservice.
2.Warning—donotoperatethemachine
unlessyouhavereceivedinstruction.
5.Warning—keepawayfrommoving
parts;keepallguardsandshieldsin
place.
8.ReadtheOperator'sManualfor
informationonstartingtheengine—1)
Engagetheparkingbrake;2)Setthe
tractiondriveandallattachmentsto
neutral;3)Turnthekeytotheengine
startposition.
3.Warning—wearaseatbelt.6.Warning—wearhearingprotection.
9.ReadtheOperator'sManualfor
informationonstoppingtheengine—1)
Parkthemachineonalevelsurface;
2)Engagetheparkingbrake;3)Set
thetractiondriveandallattachments
toneutral;4)Lowerallattachments;
5)Turnthekeytotheenginestop
position;6)Removethekeyfromthe
ignition.
15
ProductOverview
Figure7
1.Nosepanel
5.Backllblade
2.Leftsidepanel
6.Fuelreservoir
3.Grabhandles
7.Fuelcap
4.ROPSenclosure8.Steps
Figure8
1.Grabhandles4.Steps
2.Rightsidepanel
5.Hydraulic-uidsightgauge
3.Nosepanel6.Hydraulic-tankcap
16
Controls
Becomefamiliarwithallthecontrols(Figure9throughFigure
16)beforeyoustarttheengineandoperatethemachine.
CommandCenter
HomeScreenControls
Usethebuttonsonthecommandcentertocontrolthe
operationofmachinefunctions,andtonavigatetothe
machinesetupanddiagnosticscreens(Figure9).
Figure9
Homescreenshown
1.Button1(lightOn/Off
button—usedwiththelight
kitoption)
8.Button8(decreasethe
enginespeed)
2.Button2(increasethe
setpointfortheload
control—usedwiththe
load-controlkit)
9.Escape(usedtoreturnto
thehomescreen)
3.Button3(decreasethe
setpointfortheload
control—usedwiththe
load-controlkit)
10.Previousscreen(usedto
movetoapreviousscreen
functionwithinascreen
mode)
4.Button4(loadcontrol
On/Off—usedwiththe
load-controloption)
11.OK(usedtomakea
selection)
5.Button5(control
select—usetodetermine
whichattachmentthe
backll-blade/vibratory-plow
joystickoperates)
12.Nextscreen(usedtomove
tothenextscreenfunction
withinascreenmode)
6.Button6
(advanced-steering
mode—usedwiththe
advanced-steeringkit)
13.Downscreen(usedto
movedowntotheprevious
screenmodeandenter
diagnosticandcalibration
screens)
7.Button7(increasethe
enginespeed)
14.Upscreen(usedtomove
upthenextscreenmode)
ThrottleButton
Throttle-upButton—Pressthethrottle-upbutton
(button7),locatedatthebottom-rightcornerofthe
commandcenter,toincreasetheenginespeed(Figure9).
Note:Pressthebuttonrepeatedlytoincreasetheengine
speeduptothemaximumenginespeed(2,450rpm).
Throttle-downButton—Pressthethrottle-downbutton
(button8),locatedatthebottom-rightcornerofthe
commandcenter,tolowertheenginespeed(Figure9).
Note:Pressthebuttonrepeatedlytodecreasetheengine
speeddowntotheengine-idlespeed(950rpm).
MachineControls
Differential-LockSwitch
Usethedifferential-lockswitchtocontrolthetransmissionof
powertoall4wheels(Figure10).
Tolockthefrontandreardifferentials—pushtheswitch
up.
Tounlockthefrontandreaddifferentials—stopthe
machine,pushtheswitchdown,andmovethemachine
backwardforashortdistance.
Figure10
1.Differential-lockswitch
2.Hornbutton
Parking-BrakeSwitch
Settheparkingbrakebypushingdowntheparking-brake
switch(Figure11).
17
Figure11
1.Parking-brakeswitch3.Keyswitch
2.Powerport
Note:Theredparkingbrakeindicatorwillappearinthe
commandcenterdisplay(Figure12).
Figure12
1.Parkingbrakeindicator(commandcenterdisplay)
Releasetheparkingbrakebypushinguptheparking-brake
switch.
Note:Whentheparkingbrakeisreleasedandthe
machineismovedforwardorbackward,theHomescreen
willstopdisplayingtheparkingbrakeindicator.
Ifyoustoptheenginewithoutsettingtheparkingbrake,
themachinewillsettheparkingbrakeandtheyellow
parkingbrakeindicatorwillappearinthecommand
centerdisplay(Figure12).
KeySwitch
Usethekeyswitchtopowertheelectricalaccessories,startthe
machine,andstopthemachine(Figure11).The4key-switch
positionsareasfollows:
Accessory—Rotatethekeyswitchtothispositionto
energizethelampswitchcircuits.
Stop—Rotatethekeyswitchtothispositiontostopthe
engineandde-energizetheelectricalsystem.
Note:Alwaysremovethekeybeforeleavingthe
machine.
Run—Thispositionallowstheenginetorunandwill
energizeallelectricalsystems.
Start—Rotatethekeyswitchtothispositiontostartthe
engine.
Note:Whenyoureleasethekey,itwillautomaticallygo
totheRunposition.
FootPedal
Thefootpedalcontrolsthedirectionandspeedoftravelof
themachine(Figure13).
Figure13
1.Heelpedal(reverse)2.Toepedal(forward)
Traction-ControlCluster
Thetraction-controlclusterislocatedattheoperatorseat,
adjacenttotheleftarmrest.
Utility-TractionJoystick
Whentrenching,plowing,orboring,usetheutility-traction
joysticktochangethedirectionandspeedofthemachine
(Figure14).Thefurtheryoumovethejoystickineither
direction,thefasterthemachinewillmoveintheselected
direction.
18
Movetheutility-tractionjoystickforwardtomovethe
machineforward(Figure14).
Movethetractionjoystickrearwardtomovethemachine
inreverse(Figure14).
Movethetractionjoysticktothecenter(Neutral)position
tostopthemachine(Figure14).
3
Figure14
1.Traction-controlcluster3.Utility-tractionjoystick
2.Gear-selectorswitch
Note:Theenginespeediscontrolledwiththethrottle
buttonsonthehomescreenofthecommand-centerpanel;
refertoThrottleButton(page17).
Gear-SelectorSwitch
Thegear-selectorswitchislocatedontopoftheutility-traction
joystick(Figure14),andisusedtoselectthetransmissiongear.
Thecurrentgearisdisplayedonthehomescreenofthe
commandcenter,aboveandtotheleftofthetachometer
display.
Attachment-ControlCluster
Theattachment-controlclusterislocatedattheoperatorseat
andisadjacenttotherightarmrest.
Backll-Blade/Vibratory-PlowJoystick
Thebackll-blade/vibratory-plowjoystickoperateseither
thebackllbladeorthevibratoryplow,whicheverisselected
anddisplayedonthecommandcenter.Movethejoystick
controlstochangethebackllbladeorthevibratoryplow
positionasfollows:
Pushthejoystickforwardtolowerthebackllbladeor
vibratoryploworpullthejoystickrearwardtoraisethe
backllbladeorvibratoryplow(Figure15).
Note:Thefunctionofthejoystickdependsonthe
attachmentselectedinthecommandcenter.
Movethejoysticktothelefttotiltthebackllbladetothe
left,ormovethejoysticktotherighttotiltthebackll
bladetotheright(Figure15).
Swingthebackllbladeorsteerthevibratoryplowleftor
rightasfollows:
Twistthethumbcontrollefttoswingthebackll
bladeleft,ortwistthethumbcontrolrighttoswing
thebackllbladeright(Figure15).
Twistthethumbcontrollefttosteerthevibratory
plowleft,ortwistthethumbcontrolrighttosteerthe
vibratoryplowright(Figure15).
Note:Thefunctionofthethumbcontroldepends
ontheattachmentselectedinthecommandcenter.
Pullthetriggeronthejoysticktooatthebackllblade
upanddown(Figure15).
Figure15
1.Thumbcontrol
4.Vibratoryplow/trencher
motorjoystick
2.Backllblade/vibratory
plowjoystick
5.Attachmentelevation
switch
3.Rear-wheelsteering
switch
6.Backll-blade-oattrigger
Rear-Wheel-SteeringSwitch
Theswitchfortherear-wheelsteeringisusedtocontrolthe
steeringdirection(leftorright)oftherearwheels.Theswitch
fortherear-wheelsteeringislocatedbehindthebackll
blade/vibratoryplowjoystick.
Vibratory-Plow/Trencher-MotorJoystick
VibratoryPlow
Note:Thefunctionofthevibratoryplow/trenchermotor
joystickdependsontheattachmentselectedinthecommand
center.
19
Movethejoystickrearwardtostartthevibrationofthe
plowblade(Figure15).
Movethejoystickfurtherrearwardtoincreasethe
vibration(Figure15).
MovethejoysticktowardtheNeutralpositiontodecrease
andstopthevibration(Figure15).
Trencher
Movethejoystickforwardtostartthediggingchaininthe
forwarddirection(Figure15).
Movethejoystickfurtherforwardtoincreasethechain
speed(Figure15).
MovethejoysticktotheNeutralpositiontostopthe
trencherchain(Figure15).
Attachment-ElevationSwitch
Theattachment-elevationswitchraisesandlowersan
attachmentmountedattherearofthemachine.
Presstheswitchonthelefttolowertheattachmentboom
(Figure15).
Presstheswitchontherighttoraisetheattachment
boom(Figure15).
Auxiliary-ControlPanel
Theauxiliary-controlpanelincludestherockerswitchthat
controlsthemachinetiltactuator(Figure16).Thepanelalso
haslocationsforrockerswitchesthatareinstalledwiththe
optionalattachmentsorkitsforthemachine.
Figure16
1.Machinetilt—left/right
6.Auxiliaryhydraulic
(reservedforanoptional
attachment)
2.AutotiltOn/Off(reserved
foranoptionalkit)
7.Vibratoryplowboomoat
On/Off(reservedforan
optionalattachment)
3.Sideshiftleft/right
(reservedforanoptional
attachment)
8.Vibratoryplowswingoat
On/Off(reservedforan
optionalattachment)
4.Lower/raisethe
crumber/rotatetheplow
forward(reservedforan
optionalattachment)
9.TrencherspeedFast/Slow
(reservedforanoptional
attachment)
5.Lower/raisetherocksaw
stabilizers(reservedforan
optionalattachment)
OperatorSeatandSeatBelt
Seat-InterlockSystem
WARNING
Theseat-interlocksystemprotectstheoperator
frominjury.
Donotdisabletheseat-interlocksystem.
Theseat-interlocksystemrequirestheoperatortositinthe
operatorseatwhileoperatingthismachine.
Note:Theneutral-indicatorlightturnsonwhenyou
turnthekeyswitchtotheOnpositionandboththe
utility-traction-controlandattachment-controlleversarein
theNeutralposition.
Note:Iftheoperatordoesnotremainseatedwhenthe
utility-tractionleverisnotintheNeutralposition,theengine
willstopin1second.Donotlayaheavyobjectontheseator
tamperwiththeseat-interlocksysteminanyway.
20
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Toro RT1200 Traction Unit User manual

Category
Tractor
Type
User manual

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