Miller KA000000 Owner's manual
- Category
- Welding System
- Type
- Owner's manual
This manual is also suitable for
Miller KA000000 is a remote control pendant for adjusting voltage, wire speed, and turning on/off the 115 volts AC power. It has a 25 ft. (7.5 m) interconnecting cord and plug, and easily connects to the welding power source and wire feeder.
Miller KA000000 is a remote control pendant for adjusting voltage, wire speed, and turning on/off the 115 volts AC power. It has a 25 ft. (7.5 m) interconnecting cord and plug, and easily connects to the welding power source and wire feeder.
Millerfi
August
1990
FORM:
OM-139
537
-
MODEL:
Remote
Control
(Per
NSPR
9128)
I
OWNERS
MANUAL
IMPORTANT:
Read
and
understand
the
entire
contents
of
both
this
manual
and
the
power
source
manual
used
with
this
unit,
with
special
emphasis
on
the
safety
material
throughout
both
manuals,
before
installing,
operating,
or
maintaining
this
equipment.
This
unit
and
these
Instructions
are
for
use
only
by
persons
trained
and
experienced
in
the
safe
operation
of
welding
equip
ment.
Do
not
allow
untrained
persons
to
install,
operate,
or
maintain
this
unit.
Contact
your
distributor
if
you
do
not
fully
understand
these
instructions.
MILLER
ELECTRIC
Mfg.
Co.
A
MlUor
Group
Ltd.,
Company
P.O.
Box
1079
Appleton,
WI
54912
USA
Tel.
414-734-9821
PRINTED
IN
U.S.A.
..f
LIMITED
WARRANTY
EFFECTIVE:
AUGUST
6,
1990
-I-.
This
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
with
no
other
guarantees
or
warranties
expressed
or
implied.
LIMITED
WARRANTY
Subject
to
the
terms
and
conditions
hereof,
MILLER
Electric
Mfg.
Co.,
Appleton,
Wisconsin
war
rants
to
its
Distributor/Dealer
that
all
new
and
unused
Equipment
furnished
by
MILLER
is
tree
from
defect
in
workmanship
and
material
as
of
the
time
and
place
of
delivery
by
MILLER.
No
warranty
is
made
by
MILLER
with
respect
to
engines,
trade
accessories
or
other
items
manufactured
by
others.
Such
engines,
trade
accessories
and
other
items
are
sold
subject
to
the
warranties
of
their
respective
manufacturers,
if
any.
All
engines
are
warrant
ied
by
their
manufacturer
for
two
years
from
date
of
original
purchase,
except
Deutz
engines
which
have
a
one
year,
2000
hour
warranty.
Except
as
specified
below,
MILLERs
warranty
does
not
apply
to
components
having
normal
useful
life
of
less
than
one
(1)
year,
such
as
spot
welder
tips,
relay
and
contactor
points,
MILLERMATIC
parts
that
come
in
contact
with
the
welding
wire
including
nozzles
and
nozzle
insulators
where
failure
does
not
result
from
defect
in
workmanship
or
material.
MILLER
shall
be
required
to
honor
warranty
claims
on
war
ranted
Equipment
in
the
event
of
failure
resulting
from
a
defect
within
the
following
periods
from
the
date
of
delivery
of
Equipment
to
the
original
user:
1.
Arc
welders,
power
sources,
robots,
and
1
year
components
2.
Load
banks
1
year
3.
Original
main
power
rectifiers
3
years
(labor
1
year
only)
4.
All
welding
guns,
feeder/guns
and
torches
. .
.
90.days
5.
All
other
MILLERMATIC
Feeders
1
year
6.
Replacement
or
repair
parts,
exclusive
of
labor
60
days
7.
Batteries
6
months
provided
that
MILLER
is
notified
in
writing
within
thirty
(30)
days
of
the
date
of
such
failure.
As
a
matter
of
general
policy
only,
MILLER
may
honor
claims
submitted
by
the
original
user
within
the
foregoing
periods.
In
the
case
of
MILLERs
breach
of
warranty
or
any
other
duty
with
respect
to
the
quality
of
any
goods,
the
exclusive
remedies
therefore
shall
be,
at
MILLERs
option
(1)
repair
or
(2)
replace
ment
or,
where
authorized
in
writing
by
MILLER
in
appropriate
cases,
(3)
the
reasonable
cost
of
repair
or
replacement
at
an
authorized
MILLER
service
station
or
(4)
payment
of
or
credit
for
the
purchase
price
(less
reasonable
depreciation
based
upon
actual
use)
upon
return
of
the
goods
at
Customers
risk
and
expense.
MILLERs
option
of
repair
or
replacement
will
be
FOB.,
Factory
at
Appleton,
Wisconsin,
or
FOB.
at
a
MILLER
authorized
service
facility,
therefore,
no
compensation
for
transportation
costs
of
any
kind
will
be
allowed.
Upon
receipt
of
notice
of
apparent
defect
or
failure,
MILLER
shall
instruct
the
claimant
on
the
warranty
claim
procedures
to
be
followed.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRE
SENTATION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
WHICH,
BUT
FOR
THIS
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION
OF
LAW,
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHAN
TABILITY
OR
OF
FITNESS
FOR
PARTICULAR
PURPOSE,
WITH
RESPECT
TO
ANY
AND
ALL
EQUIPMENT
FURNISHED
BY
MILLER
IS
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
EXCEPT
AS
EXPRESSLY
PROVIDED
BY
MILLER
IN
WRITING,
MILLER
PRODUCTS
ARE
INTENDED
FOR
ULTIMATE
PURCHASE
BY
COMMERCIAL/INDUSTRIAL
USERS
AND
FOR
OPERATION
BY
PERSONS
TRAINED
AND
EXPERIENCED
IN
THE
USE
AND
MAINTENANCE
OF
WELDING
EQUIPMENT
AND
NOT
FOR
CONSUMERS
OR
CONSUMER
USE.
MILLERS
WARRANTIES
DO
NOT
EXTEND
TO,
AND
NO
RESELLER
IS
AUTHORIZED
TO
EXTEND
MILLERS
WARRANTIES
TO,
ANY
CONSUMER.
I.
I1
OM-139
537
8/90
RECEIVING-HANDLING
Before
unpacking
equipment,
check
carton
for
any
dam- Use
the
following
spaces
to
record
the
Model
Designa
age
that
may
have
occurred
during
shipment.
File
any
tion
and
Serial
or
Style
Number
of
your
unit.
The
infor
claims
for
loss
or
damage
with
the
delivering
carrier.
mation
is
located
on
the
data
card
or
the
nameplate.
Assistance
for
filing
or
settling
claims
may
be
obtained
from
the
distributor
and/or
the
equipment
manufactur-
Model
________________________________________
ers
Transportation
Department.
Serial
or
Style
No.
____________________
When
requesting
information
about
this
equipment,
al
ways
provide
the
Model
Description
and
Serial
or
Style
Date
of
Purchase
_____________________
Number.
TABLE
OF
CONTENTS
Section
No.
Page
No.
SECTION
1
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
General
Information
And
Safety
1
1-2.
Safety
Alert
Symbol
And
Signal
Words
1
SECTION
2
SPECIFICATIONS
2-1.
Description
1
SECTION
3
INSTALLATION
3-1.
Installing
Adapter
Cord
And
Power
Cord
Into
S-22A
Wire
Feeder
1
3-2.
Installing
Receptacle
Into
Deltaweld
Welding
Power
Source
2
3-3.
Adapter
Cord
Connections
2
3-4.
Power
Cord
Connections
2
SECTION
4-OPERATOR
CONTROLS
4-1.
Power
Switch
3
4-2.
Voltage
Adjustment
Control
3
4-3.
Wire
Speed
Control
3
SECTION
5SEQUENCE
OF
OPERATION
5-1.
Gas
Metal
Arc
Welding
(GMAW)
3
5-2.
Shutting
Down
4
SECTION
6
MAINTENANCE
&
TROUBLESHOOTING
6-1.
Routine
Maintenance
4
6-2.
Troubleshooting
4
SECTION
7
ELECTRICAL
DIAGRAMS
Diagram
8-1.
Circuit
Diagram
5
SECTION
8
PARTS
LIST
5
SECTION
1
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
GENERAL
INFORMATION
AND
SAFETY
1-2.
SAFETY
ALERT
SYMBOL
AND
SIGNAL
WORDS
A.
General
The
following
safety
alert
symbol
and
signal
words
are
Information
presented
in
this
manual
and
on
various
Ia-
used
throughout
this
manual
to
call
attention
to
and
iden
bels,
tags,
and
plates
on
the
unit
pertains
to
equipment
tify
different
levels
of
hazard
and
special
instructions.
design,
installation,
operation,
maintenance,
and
This
safety
alert
symbol
is
used
with
the
signal
troubleshooting
which
should
be
read,
understood,
and
words
WARNING
and
CAUTION
to
call
atten
followed
forthe
safe
and
effective
use
of
this
equipment.
tion
to
the
safety
statements.
B.
Safety
a
WARNING
statements
identify
procedures
or
The
installation,
operation,
maintenance,
and
trouble-
practices
which
must
be
followed
to
avoid
seri
shooting
of
arc
welding
equipment
requires
practices
ous
personal
injury
or
loss
of
life.
and
procedures
which
ensure
personal
safety
and
the
safety
of
others.
Therefore,
this
equipment
is
to
be
in-
CAUTION
statements
identify
procedures
or
stalled,
operated,
and
maintained
only
by
qualified
per-
practices
which
must
be
followed
to
avoid
minor
sons
in
accordance
with
this
manual
and
all
applicable
personal
injury
or
damage
to
this
equipment.
codes
such
as,
but
not
limited
to,
those
listed
at
the
end
of
Section
1
Safety
Rules
For
Operation
Of
Arc
Weld-
IMPORTANT
statements
identify
special
instructions
ing
Power
Source
in
the
welding
power
source
Owners
necessary
for
the
most
efficient
operation
of
this
equip
Manual.
ment.
SECTION
2
SPECIFICATIONS
2-1.
DESCRIPTION
it
provides
control
of
voltage
and
wire
feed
speed,
and
on/off
control
of
the
115
volts
ac
power.
This
unit
is
This
unit
is
a
Remote
Control
Pendant.
When
properly
equipped
with
a
25
ft.
(7.5
m)
interconnecting
cord
and
connected
to
the
welding
power
source
and
wire
feeder,
plug.
SECTION
3-
INSTALLATION
3-1.
INSTALLING
ADAPTER
CORD
AND
POWER
paneL
Retain
all
hardware
removed
during
this
installa
CORD
INTO
S-22A
WIRE
FEEDER
tion
unless
specifically
told
othetwise.
a
WARNING:
ELECTRIC
SHOCK
can
kill.
4~
CAUTION:
ELECTROSTATIC
DIS
Do
not
touch
live
electrical
parts.
CHARGE
(ESD)
can
damage
circuit
Shut
down
wire
feeder
and
welding
power
boards.
source,
and
disconnect
input
power
em-
Put
on
properly
grounded
wrist
strap
ploying
lockout/tagging
procedures
before
BEFORE
working
near
circuit
boards.
beginning
this
installation.
Perform
work
only
at
a
static-safe
work
Lockout/tagging
procedures
consist
of
pad-
area.
locking
line
disconnect
switch
in
open
posi
tion,
removing
fuses
from
fuse
box,
or
shut
ting
off
and
red-tagging
circuit
breaker
or
1.
Remove
wire
feeder
cover.
other
disconnecting
device.
2.
Locate
capacitor
Cl
between
the
rear
panel
and
circuit
board.
IMPORTANT:
All
directions,
such
as
left
or
right,
are
3.
Loosen
capacitor
clamp
and
slide
Cl
out
of
with
respect
to
the
operator
facing
the
wire
feeder
front
clamp.
OM-139
537
Page
1
a
CAUTION:
METAL
FILINGS
AND/OR
14.
Tighten
power
cord
strain
relief.
TOOL
CONTACT
WITH
INTERNAL
COM
15.
Tape
or
tie
leads
to
existing
wiring
harness.
PONENTS
can
damage
unit.
Cover
internal
components.
16.
Reinstall
capacitor
Cl,
and
tighten
clamp.
Clean
unit,
and
remove
internalcovering
17.
Reinstall
wire
feeder
top
cover.
material
before
resuming
operation.
3-2.
INSTALLING
RECEPTACLE
INTO
DELTA-
4.
Mark
and
drill
or
punch
two
13/16
in.
(21
mm)
WELD
WELDING
POWER
SOURCE
holes
in
the
rear
panel
in
the
area
of
Cl
to
acco
WARNING:
ELECTRIC
SHOCK
can
kIll.
modate
the
supplied
strain
reliefs.
Do
not
touch
live
electrical
parts.
5.
Install
supplied
strain
reliefs.
Shut
down
welding
power
source,
and
dis
6.
Mark
and
drill
a
7/32
in.
(5.5
mm)
hole
in
the
rear
connect
input
power
employing
lockout/tag-
panel
approximately
1
in.
(25
mm)
above
the
sing
procedures
before
beginning
this
installation.
holes
drilled
in
Step
4.
Lockout/tagging
procedures
consist
of
pad
7.
Route
supplied
cords
through
strain
reliefs.
Do
locking
line
disconnect
switch
in
open
position,
not
tighten
strain
reliefs
until
internal
connections
removing
fuses
from
fuse
box,
or
shutting
off
are
complete.
and
red-tagging
circuit
breaker
or
other
discon
necting
device.
8.
Locate
blue,
green,
and
orange
leads
with
friction
terminals
in
wire
feeder.
Connect
these
leads
to
1.
Remove
unit
top
coverand
side
panels.
Open
and
the
1
ft.
(0.3
m)
adapter
cord
as
follows:
secure
lower
front
panel
access
door.
a.
Blue
lead
from
feeder
to
orange
lead
from
cord
2.
Remove
existing
2P/2W
Hubbell
881
SC
recep
b.
Greenleadfromfeedertoyellowleadfromcord
tacle
from
welding
power
source
lower
front
panel.
c.
Orange
lead
from
feeder
to
brown
lead
from
cord.
3.
Place
new
receptacle
in
mounting
hole.
Mark
new
receptacle
securing
holes.
~
CAUTION:
SOLDER
can
damage
unit.
Do
not
allow
solder
to
fall
into
unit,
CAUTION:
METAL
FILINGS
AND/OR
TOOL
CONTACT
WITH
INTERNAL
COM
Cover
exposed
area
of
unit
when
unsoldering
PONENTS
can
damage
unIt.
connections.
Cover
internal
components.
Remove
cover(s)
and
clean
unit
when
fin-
S
Clean
unit,
and
remove
internal
covering
ished
soldering,
material
before
resuming
operation.
9.
Unsolderleads42,43,and44fromWIRESPEED
4.
Remove
receptacle
and
drill
holes
at
marked
control
Ri.
locations.
10.
Splice
leads
removed
from
Ri
to
leads
in
adapter
5.
Install
supplied
2P/3W
Hubbell
receptacle
in
cord
as
follows:
place
of
the
receptacle
removed
in
Step
2.
a.
Lead
42
to
yellow/black
lead
from
cord
6.
Wire
the
new
receptacle
GR
terminal
to
the
weld
ing
power
source
chassis
ground.
b.
Lead
43
to
red/black
lead
from
cord
7.
Connect
remaining
wires
from
old
receptacle
to
c.
Lead
44
to
blue
lead
from
cord.
new
receptacle.
11.
Tighten
adapter
cord
strain
relief.
8.
Reinstall
unit
cover
and
side
panels.
12.
Splice
leads
from
adapter
cord
and
10
ft.
(3
m)
3-3.
ADAPTER
CORD
CONNECTIONS
power
cord
as
follows:
a.
Blue/black
lead
from
cord
to
black
lead
from
Connect
plug
from
Remote
Control
to
adapter
cord
as
follows:
align
keyway,
insert
plug
into
receptacle,
and
ro
power
cord
tate
threaded
collar
fully
clockwise.
b.
Black
lead
from
cord
to
white
lead
from
power
cord.
3-4.
POWER
CORD
CONNECTIONS
13.
Using
supplied
hardware,
connect
green
lead
Connectplugfrompowercordtoreceptacleontheweld
from
power
cord
and
orange/black
lead
from
ing
power
source
as
follows:
align
prongs
with
slots,
in-
adapter
cord
to
chassis
using
hole
drilled
in
Step
sert
plug
into
receptacle,
and
rotate
plug
clockwise
to
6.
secure.
OM-139
537
Page
2
SECTION
4-
OPERATOR
CONTROLS
4-1.
POWER
SWITCH
The
POWER
switch
provides
on/off
control
of
the
115
volts
ac
power
circuit.
Placing
the
switch
in
the
ON
posi
tion
energizes
the
welding
power
source.
Placing
the
switch
in
the
OFF
position
shuts
down
the
welding
power
source.
4-2.
VOLTAGE
ADJUSTMENT
CONTROL
The
VOLTAGE
ADJUSTMENTconIroI
provides
away
of
setting
welding
voltage
within
the
range
of
the
welding
power
source
at
the
welding
site.
Rotating
the
control
clockwise
increase
output
voltage.
The
scale
surround
ing
the
control
is
calibrated
in
volts.
4-3.
WIRE
SPEED
CONTROL
The
WIRE
SPEED
control
provides
a
way
of
setting
wire
feed
speed
within
the
range
of
the
wire
feeder
at
the
welding
site.
Rotating
the
control
clockwise
increases
wire
speed.
The
scale
surrounding
the
control
is
cali
brated
in
inches
per
minute.
SECTION
5-
SEQUENCE
OF
OPERATION
a
WARNING:
ELECTRIC
SHOCK
can
kill;
MOVING
PARTS
can
cause
serious
Injury;
IMPROPER
AIRFLOW
AND
EXPOSURE
TO
ENVIRONMENT
can
damage
internal
parts.
Do
not
touch
live
electrical
parts.
Keep
all
covers
and
panels
in
place
while
operating.
Warranty
is
void
if
the
welding
power
source
is
operated
with
any
portion
of
the
outer
enclo
sure
removed.
ARC
RAYS,
SPARKS,
AND
HOT
SURFACES
can
burn
eyes
and
skin;
NOISE
can
damage
hearing.
Wear
correct
eye,
ear,
and
body
protection.
FUMES
AND
GASES
can
seriously
harm
your
health.
Keep
your
head
out
of
the
fumes.
Ventilate
to
keep
from
breathing
fumes
and
gases.
If
ventilation
is
inadequate,
use
approved
breathing
device.
WELDING
WIRE
can
cause
puncture
wounds.
Do
not
point
gun
towa
rd
any
part
of
the
body,
any
conductive
surface,
or
other
personnel.
HOT
METAL,
SPATTER,
AND
SLAG
can
cause
fire
and
burns.
Watch
for
fire.
Keep
a
fire
extinguisher
nearby,
and
know
how
to
use
it.
Do
not
use
near
flammable
materiaL
Allow
work
and
equipment
to
cool
before
handling.
MAGNETIC
FIELDS
FROM
HIGH
CUR
RENTS
can
affect
pacemaker
operation.
Wearers
should
consult
their
doctor
before
going
near
arc
welding,
gouging,
or
spot
welding
operations.
See
Section
1
-
Safety
Rules
For
Operation
Of
Arc
Welding
Power
Source
in
the
welding
power
source
Owners
Manual
for
basic
welding
safety
information.
5-1.
GAS
METAL
ARC
WELDING
(GMAW)
4A
WARNING:
Read
and
follow
safety
Informa
tlon
at
beg
Inning
of
entire
Section
5
before
proceeding.
1.
Install
and
prepare
welding
power
source
accord
ing
to
its
Owners
Manual
and
Section
3
of
this
manual.
2.
Install
and
connect
wire
feeder
according
to
its
Owners
Manual
and
Section
3
of
this
manual.
3.
Install
and
connect
Remote
Control
Pendant
ac
cording
to
Section
3.
Wear
dry
insulating
gloves
and
clothing.
Connect
work
clamp
to
clean,
bare
metal
at
work-
piece.
6.
Place
welding
power
source
OUTPUT
(CON
TACTOR)
and
VOLTAGE
switches
in
the
RE
MOTE
position.
7.
Rotate
VOLTAGE
ADJUSTMENT
control
to
de
sired
position
(see
Section
4-2).
8.
Rotate
WIRE
SPEED
control
to
desired
position
(see
Section
4-3).
9.
Turn
on
shielding
gas
at
the
source.
10.
Wear
welding
helmet
with
proper
filter
lens
ac
cording
to
ANSI
Z49.1.
11.
Turn
on
welding
power
source
using
POWER
switch
on
Remote
Control
Pendant.
Turn
on
wire
feeder.
Begin
welding.
4.
5.
12.
13.
OM-139
537
Page
3
5-2.
SHUTTING
DOWN
1.
Stop
welding.
2.
Turn
off
welding
power
source
and
wire
feeder.
3.
Turn
off
shielding
gas
at
the
source.
a
WARNING:
HIGH
CONCENTRATION
OF
SHIELDING
GAS
can
harm
health
or
kill.
Shut
off
gas
supply
when
not
in
use.
SECTION
6-
MAINTENANCE
&
TROUBLESHOOTING
6-1.
ROUTINE
MAINTENANCE
IMPORTANT:
Every
six
months
inspect
the
labels
on
this
unit
for
legibility.
All
precautionary
labels
must
be
maintained
in
a
clearly
readable
state
and
replaced
when
necessary.
See
Parts
List
for
part
number
of
precautionary
labels.
a
WARNING:
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Shutdown
welding
p0
wersource
anddiscon
nect
Remote
Control
Pendant
before
inspect
ing,
maintaining,
or
servicing.
Maintenance
to
be
performed
only
by
qualified
persons.
Every
three
months
inspect
adapter
cords
for
breaks
in
insulation.
Repair
or
replace
cords
if
insulation
breaks
are
present.
Clean
and
tighten
connections
at
each in
spection.
6-2.
TROUBLESHOOTING
a
WARNING:
ELECTRIC
SHOCK
can
kill.
Do
not
touch
live
electrical
parts.
Shutdown
welding
power
source
and
discon
nect
Remote
Control
Pendant
before
inspect
ing,
maintaining,
or
servicing.
Troubleshooting
to
be
performed
only
by
qualified
persons.
it
is
assumed
that
the
unit
was
properly
installed
accord
ing
to
Section
3
of
this
manual,
the
operator
is
familiar
with
the
function
of
controls,
the
welding
power
source
and
wire
feeder
were
working
properly,
and
that
the
trouble
is
not
related
to
the
welding
process.
The
following
information
is
supplied
to
diagnose
and
provide
remedies
for
some
of
the
troubles
that
may
de
velop
in
this
unit.
Check
the
wire
feeder
and
welding
power
source
Owners
Manuals
for
possible
problems
caused
by
a
welding
power
source
or
wire
feeder
mal
function.
Use
this
information
in
conjunction
with
the
circuit
dia
gram
while
performing
troubleshooting
procedures.
If
the
trouble
is
not
remedied
after
performing
these
proce
dures,
contact
the
nearest
Factory
Authorized
Service
Station.
In
all
cases
of
equipment
malfunction,
strictly
follow
the
manufacturers
procedures
and
instructions.
Problems
with
this
unit
fall
into
two
categories:
1)
front
panel
components,
or
2)
the
adapter
cord
and
plug.
If
the
controls
do
not
function
at
all
or
improperly,
the
plug
may
be
loose
in
the
receptacle
or
the
cord
may
be
dam
aged
internally,
interrupting
signals
between
the
wire
feeder,
welding
power
source,
and
this
unit.
Check
plug
connection,
and
tighten
if
applicable.
Check
continuity
of
the
cord,
and
replace
if
necessary.
If
everything
on
the
remote
control
functions
except
for
a
switch
or
potentiometer,
the
problem
is
most
likely
an
in
operative
component.
Replace
the
inoperative
compo
nent.
OM-139
537
Page
4
p
-I
(n
Diagram
8-1.
Circuit
Diagram
SECTION
8
PARTS
LIST
BE
SURE
TO
PROVIDE
MODEL
AND
SERIAL
NUMBER
WHEN
ORDERING
REPLACEMENT
PARTS.
SECTION
7-
ELECTRICAL
DIAGRAMS
C
L
B
F
H
BLK
>
rh
PLC
I
S
I~FF
ON
CIrcuit
Diagram
No.
SA-139
318-A
Dia.
Part
Mkgs.
No.
Description
0992320009128
RCAP-1
NSPR
Remote
On/Off
V
Quantity
oit
&
1PM
PLG1
111
122
HOUSING
PLUG
&
PINS,
(consisting
of)
1
109 770
.
TERMINAL,
male
1
pin
22-16
wire
sz45
14
116
964
CLAMP,
cable
97-3057-1012
1
127
884
CABLE,
port
No.
18
10/c
(order
by
ft)
25ft
134
900
STRAIN
RELIEF,
cable
flexible
.270.480
cable
1
135
736
WASHER,
flat
rbr
.812
ID
x
1.125
OD
x
.O3lthk
1
Ri
,2
035
897
POTENTIOMETER,
C
sltd
sft
l/T
2W
1000
ohm
2
097
922
KNOB,
pointer
2
Si
011
770
SWITCH,
tgl
SPDT
5A
125V
1
039
686
RECEPTACLE,
twlk
grd
2P3W
15A
277V
1
039
687
PLUG,
twik
grd
2P3W
15A
277V
1
600
341
CABLE,
port
No.
16
3/c
(order
by
ft)
lift
136 960
HOUSING PLUG
&
SOCKETS,
(consisting
of)
1
116
964
.
CLAMP,
cable
97-3057-1012
..
1
127
884
CABLE,
port
No.
18
10/c
(order
by
ft)
2ft
115
104
CONNECTOR,ciamp
cable
.500
2
134
963
CASE
SECTION,
back/sides/end/baffle
1
1344290009128
CASE
SECTION,
front/end
1
OM-139
537
Page
5
Millerfi
August
1990
FORM:
CM-i
39
537
MODEL:
Remote
Control
(Per
NSPR
9128)
OWNERS
MANUAL
IMPORTANT:
Read
and
understand
the
entire
contents
of
both
this
manual
and
the
power
source
manual
used
with
this
unit,
with
special
emphasis
on
the
safety
material
throughout
both
manuals,
before
installing,
operating,
or
maintaining
this
equipment.
This
unit
and
these
instructions
are
for
use
only
by
persons
trained
and
experienced
in
the
safe
operation
of
welding
equip
ment.
Do
not
allow
untrained
persons
to
install,
operate,
or
maintain
this
unit.
Contact
your
distributor
if
you
do
not
fully
understand
these
instructions.
MILLER
ELECTRIC
Mfg.
Co.
A
Miller
Group
Ltd.,
CorT~any
P.O.
Box
1079
Appleton,
WI
54912
USA
Tel.
414-734-9821
PRINTED
IN
U.S.A.
I
LIMITED
WARRANTY
EFFECTIVE:
AUGUST
6,
1990
L~
This
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
with
no
other
guarantees
or
warranties
expressed
or
implied.
LIMITED
WARRANTY
Subject
to
the
terms
and
conditions
hereof.
MILLER
Electric
Mfg.
Co.,
Appleton.
Wisconsin
war
rants
to
its
Distributor/Dealer
that
all
new
and
unused
Equipment
furnished
by
MILLER
is
free
from
defect
in
workmanship
and
material
as
of
the
time
and
place
ot
delivery
by
MILLER.
No
warranty
is
made
by
MILLER
with
respect
to
engines,
trade
accessories
or
other
items
manufactured
by
others.
Such
engines,
trade
accessories
and
other
items
are
sold
subject
to
the
warranties
of
their
respective
manufacturers.
if
any.
All
engines
are
warrantied
by
their
manufacturer
for
two
years
from
date
of
original
purchase,
except
Deutz
engines
which
have
a
one
year.
2000
hour
warranty.
Except
as
specified
below,
MILLERs
warranty
does
not
apply
to
components
having
normal
useful
life
of
less
than
one
(1)
year.
such
as
spot
welder
tips,
relay
and
contactor
points,
MILLERMATIC
parts
that
come
in
contact
with
the
welding
wire
including
nozzles
and
nozzle
insulators
where
failure
does
not
result
from
defect
in
workmanship
or
material.
MILLER
shall
be
required
to
honor
warranty
claims
on
war
ranted
Equipment
in
the
event
of
failure
resulting
from
a
defect
within
the
following
periods
from
the
date
of
delivery
of
Equipment
to
the
original
user:
1.
Arc
welders,
power
sources,
robots,
and
1
year
components
2.
Load
banks
1
year
3.
Original
main
power
rectifiers
3
years
(labor
1
year
only)
4.
All
welding
guns.
feeder/guns
and
torches
. . .
90
days
5.
All
other
MILLERMATIC
Feeders
1
year
6.
Replacement
or
repair
parts,
exclusive
of
labor
60
days
7.
Batteries
6
months
provided
that
MILLER
is
notified
in
writing
within
thirty
(30)
days
of
the
date
of
such
failure.
As
a
matter
of
general
policy
only,
MILLER
may
honor
claims
submitted
by
the
original
user
within
the
foregoing
periods.
In
the
case
of
MILLERs
breach
of
warranty
or
any
other
duty
with
respect
to
the
quality
of
any
goods.
the
exclusive
remedies
therefore
shall
be.
at
MILLERs
option
(1)
repair
or
(2)
replace
ment
or.
where
authorized
in
writing
by
MILLER
in
appropriate
cases,
(3)
the
reasonable
cost
of
repair
or
replacement
at
an
authorized
MILLER
service
station
or
(4)
payment
of
or
credit
for
the
purchase
price
(less
reasonable
depreciation
based
upon
actual
use)
upon
return
of
the
goods
at
Customers
risk
and
expense.
MILLERs
option
of
repair
or
replacement
will
be
FOB..
Factory
at
Appleton.
Wisconsin,
or
FOB.
at
a
MILLER
authorized
service
facility,
therefore,
no
compensation
for
transportation
costs
of
any
kind
will
be
allowed.
Upon
receipt
of
notice
of
apparent
defect
or
failure.
MILLER
shall
instruct
the
claimant
on
the
warranty
claim
procedures
to
be
followed.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRE
SENTATION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
WHICH.
BUT
FOR
THIS
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
OPERATION
OF
LAW,
CUSTOM
OF
TRADE
OR
COURSE
OF
DEALING.
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHAN
TABILITY
OR
OF
FITNESS
FOR
PARTICULAR
PURPOSE,
WITH
RESPECT
TO
ANY
AND
ALL
EQUIPMENT
FURNISHED
BY
MILLER
IS
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
EXCEPT
AS
EXPRESSLY
PROVIDED
BY
MILLER
IN
WRITING,
MILLER
PRODUCTS
ARE
INTENDED
FOR
ULTIMATE
PURCHASE
BY
COMMERCIAL/INDUSTRIAL
USERS
AND
FOR
OPERATION
BY
PERSONS
TRAINED
AND
EXPERIENCED
IN
THE
USE
AND
MAINTENANCE
OF
WELDING
EQUIPMENT
AND
NOT
FOR
CONSUMERS
OR
CONSUMER
USE.
MILLERS
WARRANTIES
DO
NOT
EXTEND
TO,
AND
NO
RESELLER
IS
AUTHORIZED
TO
EXTEND
MILLERS
WARRANTIES
TO,
ANY
CONSUMER.
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Miller KA000000 Owner's manual
- Category
- Welding System
- Type
- Owner's manual
- This manual is also suitable for
Miller KA000000 is a remote control pendant for adjusting voltage, wire speed, and turning on/off the 115 volts AC power. It has a 25 ft. (7.5 m) interconnecting cord and plug, and easily connects to the welding power source and wire feeder.
Ask a question and I''ll find the answer in the document
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