Nibe F2300 User manual

Type
User manual

Nibe F2300 is an air/water heat pump designed for domestic use. Its operation is based on extracting energy from the outside air and converting it into heat for your home's heating system and hot water. This energy-efficient solution can help reduce your energy bills and provide a comfortable indoor climate all year round.

Nibe F2300 is an air/water heat pump designed for domestic use. Its operation is based on extracting energy from the outside air and converting it into heat for your home's heating system and hot water. This energy-efficient solution can help reduce your energy bills and provide a comfortable indoor climate all year round.

Service manual
LEK
NIBE™ F2300
Air/water heat pump
SEM GB 1335-1
M11450
Table of Contents
1 Important information 2
Document information 2
Safety information 2
Contact information 3
2 The heat pump design 4
3 System description 7
Principle of operation 7
Sensor internal 8
System diagram 9
4 Compressor protection 10
Hot gas temperature 10
High pressure switch (BP10) 10
Low pressure switch (BP2) 10
High supply temperature 10
High return temperature 10
MP alarm (07) 10
Main contactor (QA51) 10
Motor circuit breaker (FC2) 10
Phase monitor (BA1) 10
Time conditions compressor 10
5 Component description 11
Compressor (GQ10) 11
Other components 11
Electronics 11
Sensors 12
Reference designation 14
6 Troubleshooting 15
Alarm list 15
Troubleshooting guide 17
Function check, relays/components 22
7 Component replacement 23
Basic 23
Main components 24
Circuit board and electronics 30
8 Technical data 31
Electrical circuit diagram 31
Dimensions and setting-out coordinates 35
Technical specifications 36
Item register 39
1Table of Contents |NIBE™ F2300
Document information
This technical manual is a complement to the Installer
handbook for F2300, containing:
Description of functions and component description.
Information to facilitate fault-tracing.
Instructions for replacing components.
Wiring diagram
Supplementary technical information.
Safety information
This manual describes installation and service proced-
ures for implementation by specialists.
This appliance is designed for use in domestic environ-
ments and not intended for use by persons with re-
duced physical, sensory or mental capabilities or lack
of experience and knowledge about the appliance,
unless they have been given supervision or instruction
concerning the use of the appliance by a person re-
sponsible for their safety. This is in accordance with the
applicable parts of the low voltage directive
2006/95/EG LVD. The product is also intended for use
by experts or trained users in businesses, hotels, light
industry, agriculture and similar environments. This is
in accordance with the applicable parts of the machine
directive 2006/42/EG.
Children must be instructed/supervised to ensure that
they do not play with the appliance.
This is an original handbook. It must not be translated
without approval from NIBE.
We reserve the right to make design modifications
without prior notice.
©NIBE 2011.
Symbols
NOTE
This symbol indicates danger to machine or
person.
Caution
This symbol indicates important information
about what you should observe when main-
taining your installation.
TIP
This symbol indicates tips on how to facilitate
using the product.
Marking
F2300 is CE marked and fulfils IP24.
The CE marking means that NIBE ensures that the
product meets all regulations that are placed on it
based on relevant EU directives. The CE mark is obligat-
ory for most products sold in the EU, regardless where
they are made.
IP24 means that the product is secure against penetra-
tion by objects with a diameter larger than or equival-
ent to 12.5 mm and that the product is protected
against drops from all directions.
Serial number
The serial number can be found at the top left of the
rear cover and on the foot of the product.
6HULDO QXPEHU
Caution
Always give the product's serial number when
reporting a fault.
NIBE™ F2300Chapter 1 | Important information2
1 Important information
Contact information
KNV Energietechnik GmbH, Gahberggasse 11, 4861 SchörflingAT
Tel: +43 (0)7662 8963-0 Fax: +43 (0)7662 8963-44 E-mail: mail@knv.at www.knv.at
NIBE Wärmetechnik AG, Winterthurerstrasse 710, CH-8247 FlurlingenCH
Tel: (52) 647 00 30 Fax: (52) 647 00 31 E-mail: [email protected] www.nibe.ch
Druzstevni zavody Drazice s.r.o, Drazice 69, CZ - 294 71 Benatky nad JizerouCZ
Tel: +420 326 373 801 Fax: +420 326 373 803 E-mail: [email protected] www.nibe.cz
NIBE Systemtechnik GmbH, Am Reiherpfahl 3, 29223 CelleDE
Tel: 05141/7546-0 Fax: 05141/7546-99 E-mail: [email protected] www.nibe.de
Vølund Varmeteknik A/S, Member of the Nibe Group, Brogårdsvej 7, 6920 VidebækDK
Tel: 97 17 20 33 Fax: 97 17 29 33 E-mail: [email protected] www.volundvt.dk
NIBE Energy Systems OY, Juurakkotie 3, 01510 VantaaFI
Puh: 09-274 697 0 Fax: 09-274 697 40 E-mail: inf[email protected] www.nibe.fi
AIT France, 10 rue des Moines, 67000 HaguenauFR
Tel : 03 88 06 24 10 Fax : 03 88 06 90 15 E-mail: [email protected] www.nibe.fr
NIBE Energy Systems Ltd, 3C Broom Business Park, Bridge Way, Chesterfield S41 9QGGB
Tel: 0845 095 1200 Fax: 0845 095 1201 E-mail: [email protected].uk www.nibe.co.uk
NIBE Energietechniek B.V., Postbus 2, NL-4797 ZG WILLEMSTAD (NB)NL
Tel: 0168 477722 Fax: 0168 476998 E-mail: [email protected] www.nibenl.nl
ABK AS, Brobekkveien 80, 0582 Oslo, Postadresse: Postboks 64 Vollebekk, 0516 OsloNO
Tel. sentralbord: +47 23 17 05 20 E-mail: [email protected] www.nibeenergysystems.no
NIBE-BIAWAR Sp. z o. o. Aleja Jana Pawła II 57, 15-703 BIAŁYSTOKPL
Tel: 085 662 84 90 Fax: 085 662 84 14 E-mail: sekretariat@biawar.com.pl www.biawar.com.pl
© "EVAN" 17, per. Boynovskiy, Nizhny NovgorodRU
Tel./fax +7 831 419 57 06 E-mail: [email protected] www.nibe-evan.ru
NIBE AB Sweden, Box 14, Hannabadsvägen 5, SE-285 21 MarkarydSE
Tel: +46-(0)433-73 000 Fax: +46-(0)433-73 190 E-mail: [email protected] www.nibe.se
For countries not mention in this list, please contact Nibe Sweden or check www.nibe.eu for more information.
3Chapter 1 | Important informationNIBE™ F2300
General
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NIBE™ F2300Chapter 2 | The heat pump design4
2 The heat pump design
Pipe connections
Connection, heating medium out of F2300, G1
1/4" (Ø35 mm)
XL1
Connection, heating medium in to F2300, G1
1/4" (Ø35 mm)
XL2
Service connection, high pressureXL20
Service connection, low pressureXL21
Connection, drip tray drain (Ø40 mm)XL40
Sensors etc.
High pressure switch (29 bar)BP1
Low pressure pressostatBP2
High pressure switch (32 bar)BP10
Temperature sensor, returnBT3
Temperature sensor, condenser supply lineBT12
Temperature sensor, hot gasBT14
Temperature sensor, fluid pipeBT15
Temperature sensor, evaporatorBT16
Temperature sensor, suction gasBT17
Temperature sensor, ambientBT28
Electrical components
Joint card, sensorAA100
Joint cardAA101
Compressor heaterEB10
Drip tray heaterEB11
Collar heaterEB13
FanGQ1
Cooling components
EvaporatorEP1
CondenserEP2
CompressorGQ10
Drying filterHS1
Expansion valveQN1
4-way valveQN2
Solenoid valve, fluid injectionQN30
Solenoid valve, subcoolingQN31
Expansion valve, subcoolingQN34
Non-return valveRM1
Miscellaneous
Type platePF1
Serial numberPF3
Cable gland, incoming supplyUB1
Condensation water troughWM5
Designations in component locations according to
standard IEC 81346-1 and 81346-2.
5Chapter 2 | The heat pump designNIBE™ F2300
Electrical cabinets
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Electrical components
Relay card with power supply unitAA6
Soft-start relayAA10
Control card with displayAA21
Plus buttonS1
Minus buttonS2
Enter buttonS3
Reset buttonS4
Display contrastSF 3
Phase sequence monitor (3-phase)BA1
Fuse for external heating cable (250 mA)F3
Automatic protection (10 A/30 mA)FB1
Motor fuseFC2
Contactor, main contactorQA51
Contactor, low speed fanQA52
Contactor, high speed fanQA53
Terminal block, incoming supplyX1
Terminal block, external supplyX2
Terminal block, charge pump, external heaterX3
Terminal block, common alarmX4
Terminal block, thermostat, compressor blockingX5
Terminal blockX6
Designations in component locations according to
standard IEC 81346-1 and 81346-2.
NIBE™ F2300Chapter 2 | The heat pump design6
Principle of operation
BT16
BT28
BT17
BT14
BT15 BT13
BT12
BP1
BP2
BT10
MEP1
EP2
QN2
GQ10
QN30
QN31
QN34
QN1
Underkylare
Avfrostningsprocess
HS1
Kapillärrör
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Cooling circuit diagram
InformationDesigna-
tion
InformationDesigna-
tion
CondenserEP2High pressure switch (29 bar)BP1
CompressorGQ10Low pressure pressostatBP2
Drying filterHS1High pressure switch (32 bar)BP10
Fan motorMTemperature sensor, returnBT3
Expansion valveQN1Temperature sensor, condenser supply lineBT12
4-way valveQN2Temperature sensor, hot gasBT14
Solenoid valve fluid injectionQN30Temperature sensor, fluid pipeBT15
Solenoid valve subcoolingQN31Temperature sensor, evaporator inBT16
Expansion valve, subcoolerQN34Temperature sensor, suction gasBT17
Non-return valveRM1Temperature sensor, ambientBT28
EvaporatorEP1
7Chapter 3 | System descriptionNIBE™ F2300
3 System description
Sensor internal
Sensors etc.
FunctionLocationNameDesigna-
tion
Protects the compressor against pressures that are
too high during defrosting.
On hot gas line.High pressure switch
(29 bar)
BP1
Protects the compressor against pressures that are
too low.
On suction gas line.Low pressure
pressostat
BP2
Protects the compressor against pressures that are
too high during normal operation.
On hot gas line.High pressure switch
(32 bar)
BP10
Stopping the compressor at high temp.On return line at the condens-
er.
Return pipeBT3
Stopping the compressor at high temp.On supply line at the con-
denser.
Flow pipeBT12
Stopping the compressor at high temp.On hot gas pipe after the
compressor.
DischargeBT14
View.On the liquid line after the
condenser.
Fluid pipeBT15
Starting and stopping defrosting.On the lower part of the
nozzle pipe
EvaporatorBT16
View.On the suction pipe before
the compressor.
Suction gasBT17
Stops comp at high and low outdoor temperature.
Switches fan speed.
Permits/blocks defrosting.
On the side panel next to the
upper part of the evaporator
bend.
Surrounding areaBT28
NIBE™ F2300Chapter 3 | System description8
System diagram
F2300 docked to the electric/oil-fired/pellet boiler together with SMO 05 and water heater (floating condens-
ing)
-EB101
-EB101
-CM1
-FL2
-FL10
-CP11
-AA25
-KA10
-AA25
-KA11
-CP10
-EB20
-AA25
-BT25
-QM40
-GP12
-QM1 -HQ1
-QN10
-RM1
-AA25-BT1 -AA25-BT50
-QM32
-QM31
-AA25 -AA25-AA4
-EB1
-RN11
-AA25
-BT6
-CP10
-GP10
-FL11
-RN10
-AA25
-BT7
-QN26
)
Function
SMO05 prioritises hot water charging. The circulation
pump GP12 operates at the fixed set speed. When the
heater is fully charged QN10 switches to the heating
system. The heat pump works to a calculated set point
value on the supply line. If the heat pump cannot sup-
ply the whole heating demand, additional heat EB1
and immersion heater EB20 are connected.
TIP
Several system principles available at
www.nibe.se/docking.
Refer to the Installer manual for description
of possible docking alternatives.
Installation requirements heating medium
20 kW14 kW
0.05/0.3MPaMin/Max system pressure heat-
ing medium 0.5/3 bar
0.480.35l/sNominal flow
4.54.5kPaInternal pressure drop at nomin-
al flow
See diagram°CMin/Max HMtemp continuous
operation
9Chapter 3 | System descriptionNIBE™ F2300
Hot gas temperature
Stop with automatic restart:
The compressor stops when the temperature (BT14)
exceeds 135 °C.
Stop with manual restart:
The above has occurred 3 times within 240 minutes.
Restart when (BT14) is below 60 °C.
High pressure switch (BP10)
The compressor stops when the pressure exceeds
32 °C. The alarm can be reset manually when the
pressure falls below 25 bar.
Low pressure switch (BP2)
The compressor stops when the pressure has fallen
below 0.2 bar. The alarm can be reset manually when
the pressure exceeds 0.7 bar.
Working area
15
10
20
25
30
35
40
45
50
55
60
65
70
-20-25-30 -15-10-5 0 5 101520253035 4540
Water temperature
°C
°C
Outdoor air temperature
Supply temperature
Return temp
During shorter time it is allowed to have lower working
temperatures on the water side, e.g. during start up.
High supply temperature
Blocks the compressor when the supply temperature
(BT12) is higher than maximum supply temperature.
Resets when supply temperature (BT12) is lower than
max supply temperature and the return temperature
is lower than maximum return temperature minus dif-
ference in menu A3.
High return temperature
Blocks the compressor when the return temperature
(BT3) is higher than maximum return temperature.
Resets when the return temperature (BT3) is lower than
maximum return temperature minus diff in menu A3.
MP alarm (07)
MP alarm (07) is obtained if main contactor (QA51,
motor circuit breaker (FC2), high pressure switch (BP10)
or phase monitor *BA1) have tripped.
Main contactor (QA51)
If any of the following conditions are met, the main
contactor breaks (QA51).
High pressure switch (BP10) has tripped
The fan's (GO1) klixon has tripped.
Motor circuit breaker (FC2)
Tripped motor circuit breaker is reset manually .
FuseF2300
13 A14 kW
16 A20 kW
Phase monitor (BA1)
Trips if:
a phase falls below ~160 V.
incorrect phase sequence
Time conditions compressor
Minimum time between stop and start is 5 min.
Minimum time from start to next start is 20 min.
Quick start occurs in menu S2.
NIBE™ F2300Chapter 4 | Compressor protection10
4 Compressor protection
Compressor (GQ10)
Locked rotor current.Max operating cur-
rent
Winding resistance*TypeSize
64 A10 A2.8 ΩScroll14 kW
101 A14 A1.8 ΩScroll20 kW
*at2C+/-10%
Other components
DescriptionComponent
Breaking value: 29 barHigh pressure switch (BP1)
Reconnection differential: -7 bar
Breaking value: 32 barHigh pressure switch (BP10)
Reconnection differential: -7 bar
Breaking value: 0.2 barLow pressure switch (BP2)
Reconnection differential: 0.5 bar
VoltageOutputOhmComponent
230 V43 W1230 ΩCompressor heating (EB 10)
230 V284 W213.3 ΩDrip tray heater (EB 11)
230 V275 W192.4 ΩCollar heater (EB 13)
VoltageFuseOutputOhmComponent
230 VT100 mA15 W3527 ΩKVR 10 - 10
230 VT250 mA45 W1175 ΩKVR 10 - 30
230 VT500 mA90 W588 ΩKVR 10 - 60
Electronics
Control card with display (AA21)
Jumpers on the edge connector J9 on the control card
give the compressor size, which affects time between
defrostings, at which temperature the fan must change
speed and at which temperature the de-icing fan
function must run.
Compressor sizeBridge
14 kWJ9:5-6 and J9:7-8
20 kWJ9:3-4, J9:5-6, J9:7-8
11Chapter 5 | Component descriptionNIBE™ F2300
5 Component description
Sensors
Data for return line temperature sensor (BT3), con-
denser supply (BT12) and fluid pipe (BT15)
Voltage (VDC)Resistance
(kOhm)
Temperature
(°C)
3.256351.0-40
3.240251.6-35
3.218182.5-30
3.189133.8-25
3.15099.22-20
3.10574.32-15
3.04756.20-10
2.97642.89-5
2.88933.020
2.78925.615
2.67320.0210
2.54115.7715
2.39912.5120
2.24510.0025
2.0838.04530
1.9166.51435
1.7525.30640
1.5874.34845
1.4263.58350
1.2782.96855
1.1362.46760
1.0072.06865
0.8911.73970
0.7851.46975
0.6911.24680
0.6071.06185
0.5330.90890
0.4690.77995
0.4140.672100
Data for hot gas sensor (BT14)
Voltage (V)Resistance
(kOhm)
Temperature
(°C)
4.81118.740
4.7796.1345
4.7278.3050
4.6664.1155
4.5952.7660
4.5143.6465
4.4336.2670
4.3330.2775
4.2225.3880
4.1021.3785
3.9718.0790
3.8315.3395
3.6813.06100
3.5211.17105
3.369.59110
3.198.26115
3.017.13120
2.846.18125
2.675.37130
2.504.69135
2.334.10140
NIBE™ F2300Chapter 5 | Component description12
Data for evaporator sensor (BT16), ambient temper-
ature sensor (BT28) and suction gas sensor (BT17)
Voltage (VDC)Resistance
(kOhm)
Temperature
(°C)
4.7177.58-50
4.6257.69-45
4.5143.34-40
4.3732.87-35
4.2125.17-30
4.0319.43-25
3.8215.13-20
3.5811.88-15
3.339.392-10
3.077.481-5
2.806.0000
2.544.8445
2.283.93510
2.033.21715
1.802.64420
1.592.18625
1.391.81730
1.221.51835
1.071.27440
0.931.07545
0.810.91150
0.710.77555
0.620.66260
0.540.56865
0.470.49070
0.410.423375
0.360.36780
0.320.32085
0.280.28090
0.250.24595
0.220.216100
13Chapter 5 | Component descriptionNIBE™ F2300
Reference designation
Sensor typeDescriptionName
Pressure switch with break value of
29 bar
High pressure pressostatBP1 (HP)
Pressure switch with break value of
0.2 bar
Low pressure pressostatBP2 (LP)
Pressure switch with break value of
32 bar
High pressure pressostatBP10 (HP)
”EMMY standard sensor”Temperature sensor, returnBT3 (Treturn)
”EMMY standard sensor”Temperature sensor, condenser supply
line
BT12 (Tsupply)
”EMMY hot sensor”Temperature sensor, hot gasBT14 (Thot g)
”EMMY standard sensor”Temperature sensor, fluid pipeBT15 (Tliquid)
”EMMY cold sensor”Temperature sensor, evaporator inBT16 (Tevap)
”EMMY cold sensor”Temperature sensor, suction gasBT17 (Tsuc)
”EMMY cold sensor”Temperature sensor, ambientBT28 (Toutdoor)
Goes via fuse that breaks all three
phases and via phase monitor and the
fan's internal motor protection.
Compressor protectionFC2
NIBE™ F2300Chapter 5 | Component description14
Alarm list
A alarm - Constant alarm
Actions that all alarms cause:
Fan and compressor are blocked.
Relay output ”common alarm” is activated.
Stationary function is activated.
Addition function is activated.
Alarms are reset by restart of the heat pump.
May be due toDetects byAlarm type
Incorrectly connected or non-functioning pres-
sure switch. Defective fan or cooling system.
LP sensor (BP2) being cut for at least 2 seconds.LP alarm05
Phase failure.Compressor protection (FC2) has deployed.Compressor pro-
tection (FC2).
07
Deployed motor circuit breaker.
Incorrect phase sequence.Phase monitor (BA1) has deployed.Phase monitor
(BA1). Compressor protection (FC2) has deployed.
Phase failure.
Poorly bled system.High pressure switch (BP10) has tripped.High pressure
switch (BP10). Clogged particle filter.
The fan blades have jammed.The fan's internal motor protection has ex-
ceeded 150 ºC (resets automatically when the
temperature has dropped below 115 ºC)
Motor protec-
tion fan
Sensor not connected or defective.Sensor not con-
nected or defect-
ive.
08
Incorrect sensor value displayed as ”- -” in its
menu as long as measured value is outside the
permitted range.
Faulty wiring between the units or connections.If communication has been interrupted for five
minutes a Communication alarm is given.
Communication
alarm
09
Heating medium circulates through the condens-
er in wrong direction.
The supply temperature sensor (BT12) is lower
than the return line sensor (BT3) two minutes
after compressor start.
Incorrectly in-
stalled sensor
(supply and re-
turn line sensors
mixed up)
12
The value for the longest permitted defrosting
time in channel A11 may be set too low. Check
sensor.
Defrosting failed three times in a row.Defrosting
alarm
15
Check the connection difference for the thermo-
stat. Check the start temperature hot water in
any NIBE Indoor module. Check the charge flow
and the particle filter which may be partially
clogged.
The operating time (compressor start until
compressor stop) has been shorter than 120
seconds during all three of the latest compressor
operations.
Short operating
time alarm
16
Poor air flow through the evaporator due to
blockage by snow or leaves. Check sensor.
The hot gas temperature (BT14) exceeds 135
degrees three times within 240 minutes.
Hot gas alarm17
Program version in control card is older than
v69.
Defrosting starts 10 times in a row with the
safety function.
Low evapora-
tion temperat-
ure
19
15Chapter 6 | TroubleshootingNIBE™ F2300
6 Troubleshooting
B alarm - Automatic resettable alarm
ExplanationHeat pump action.Detects byAlarm
type
BT28 is greater than the stop
temperature (in menu A7)+2°C
for 60 min. in succession. All
electrical additional heat is
switched off after 45 min. in suc-
cession, after another 15 min. the
compressor can restart. If the
ambient temperature at any
point drops below the stop tem-
perature (in menu A7)+2°Cthe
counter restarts from 0.
Compressor blocked.
Additional heat and stationary
functions activated.
The ambient temperature (BT28)
is less than the stop temperature
(menu A7).
Cold ambi-
ent tem-
perature
03
The compressor starts when (BT3)
is lower than maximum return
line - difference in menu A3.
Compressor blocked.
The charge pump runs one
minute after the compressor has
stopped.
The return temperature(BT3) is
greater than maximum return
line.
Does not apply during defrosting.
High re-
turn tem-
perature
04
Restarts when the pressure
switch is reset.
Compressor blocked.HP sensor (BP1) interrupted be-
low or within 2 minutes after de-
frosting.
Defrost-
ing HP
alarm
10
Resets when the ambient temper-
ature (BT28) is less than 38 C.
Compressor blocked.
Stationary relay is activated. Addi-
tional heat relay not activated.
The ambient temperature (BT28
) is greater than 40 °C.
Hot ambi-
ent tem-
perature
13
Restarts when (BT12) is less than
max supply temperature and the
return temperature (BT13) is less
than max return temperature -
diff in menu A3.
Compressor blocked.When the supply temperature
(BT12) is greater than max supply
line.
High sup-
ply tem-
perature
14
Restarts automatically when BT14
is less than 60 °C.
Compressor blocked.The hot gas temperature (BT14 )
is greater than 135 °C.
Hot gas
stop
17
Repeated hot gas stop can give
constant hot gas alarm.
NIBE™ F2300Chapter 6 | Troubleshooting16
Troubleshooting guide
Alarm 05 – low pressure alarm
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17Chapter 6 | TroubleshootingNIBE™ F2300
Alarm 07 - motor circuit breaker alarm
Does the LED on the phase
monitor flash (BA1)?
Is the LED on the phase monitor
(BA1) off?
Change phase sequence /
Replace phase monitor (BA1).
YES
YES
Reset motor circuit breaker (FC2 ).
Is the heating medium flow
correct?
YES
YES
YES
Does the pressure switch break at
the correct pressure?
Is the pressure switch correctly
connected?
Action.
NO
NO
Action.
- Check the heating medium
pump.
- Open any radiator thermostats.
- Check the particle filter.
NO
Fault in cooling circuit. Contact an
authorised refrigeration technician.
NO
Reset the alarm.
Has the alarm been
acknowledged?
YES High pressure switch (BP10 ) or the fan's
(GQ10) internal Klixon has tripped, remedy.
NO
High pressure switch (BP10 ) Klixon
YES
Does closing occur between pins
7 and 8 on contact XJ1?
Does the fan rotate easily?
Klixon tripped
NO
NO
Action.
NIBE™ F2300Chapter 6 | Troubleshooting18
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Nibe F2300 User manual

Type
User manual

Nibe F2300 is an air/water heat pump designed for domestic use. Its operation is based on extracting energy from the outside air and converting it into heat for your home's heating system and hot water. This energy-efficient solution can help reduce your energy bills and provide a comfortable indoor climate all year round.

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