CROSS-TRAINER 91XW-0XXX-01
Customer Support Services
PARTS MANUAL rev. 04 May 2007
2
91XW CROSS-TRAINER
91XW-0XXX-01
REFERENCES S/N XTG100000 and UP
OPERATION MANUAL M051-00K61-A093
SERVICE MANUAL M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
(FOR ROCKER ARMS):
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
0017-00008-0199
0017-00008-0198
ACCESS PANEL ASSEMBLY
PANEL ASSEMBLY CONSISTS OF:
1) AK32-00020-0002
2) AK32-00078-0001
3) 0K61-01373-0000
4) 0017-00021-2846
5) 0017-00042-0754
AK61-00190-0000
COAX CABLE
POWER CABLE
ACCESS BRACKET
F-TYPE CONNECTOR
PLASTIC GROMMET
HARDWARE BAG AK61-00181-0000
The 91XW-0XXX-01 has both Telemetry and LifePulse
Sensors for Heart Rate.
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
91XW-0XXX-01 MAKES THE UNIT A 91XER-0XXX-01.
3
91X CROSS-TRAINER
91XW-0XXX-01
CONTENTS S/N XTG100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY ....................................................................................................6
ROLLER ASSEMBLY .......................................................................................................7
CRANKSHAFT ASSEMBLY.............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
BRACKETS AND FRAME ASSEMBLY ...........................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY .............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18
4
91XW CROSS-TRAINER
91XW-0XXX-01
DRIVE BELTS AND ALTERNATOR S/N XTG100000 and UP
Drive Belt
0K61-02701-0000
Intermediate Bracket
0K61-02400-0001
Alternator Pivot Bolt
0017-00101-0964
Alternator Strap
Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-1651
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assy
AK61-00061-0000
Lock Nut
0017-00103-0117
Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
Alternator Flywheel
0K61-02500-0001
5
91XW CROSS-TRAINER
91XW-0XXX-01
CONSOLE SUPPORT ASSEMBLY S/N XTG100000 and UP
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Console Cap
0K61-01283-0001
Bullhorn Grip 11.75” (2)
0K62-01136-0002
6
91XW CROSS-TRAINER
91XW-0XXX-01
CONSOLE ASSEMBLY S/N XTG100000 and UP
Console Board - Upper
A084-92219-A006
Console Case Assembly
AK63-00121-0001
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Upper Overlay
Lower Overlay
Console Assembly Overlay/Bezel/
Switch Assembly
AK61-00203-0001 Eng/Eng AK61-00183-0001
AK61-00203-0002 Eng/Met AK61-00183-0001
AK61-00203-0003 Ger/Met AK61-00183-0003
AK61-00203-0004 Spn/Met AK61-00183-0004
AK61-00203-0007 Frn/Met AK61-00183-0007
AK61-00203-0008 Itl/Met AK61-00183-0008
AK61-00203-0009 Dut/Met AK61-00183-0009
AK61-00203-00010 Por/Met AK61-00183-0010
7
91XW CROSS-TRAINER
91XW-0XXX-01
ROLLER ASSEMBLY S/N XTG100000 and UP
Crank Arm & Spindle assy.
AK61-00064-0001
Set Screw
1/4-20x5
0017-00101-033
3
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0002
Square Key
0K53-01122-0000
A
llen-Head
Cap Screw
0017-00101-1645
Arm Extension
0K61-03004-0000
Shaft Collar
0K61-01260-0000
Roller Bearing Assembly
GK26-00002-0026
Set Screws
0017-00101-0314
8
91XW CROSS-TRAINER
91XW-0XXX-01
CRANKSHAFT ASSEMBLY – AK61-00157-0002 S/N XTG100000 and UP
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Hex Bolts (4)
0017-00101-1551
Magnet-Standoff Assy.
A
K62-00186-0000
Crankshaft Plate
0K61-02302-0001
Locking Nut (4)
0017-00103-0019
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0168
Crankshaft w/plate
0K61-01360-0002
Retaining Ring (2)
0017-00100-0152
Poly-V Crank Pulley
0K61-02409-0000
9
91XW CROSS-TRAINER
91XW-0XXX-01
DRIVE LINKAGE ASSEMBLY S/N XTG100000 and UP
Spherical Washer
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000
Control Link
Sleeve
0K61-01261-0000
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Black Bearing
Front Side
Flat Washer
0017-00104-0164
Flat Washer
0017-00104-0164
Locking Nut
0017-00103-0286
Control Link
w/Bearing Assembly
AK61-00073-0001
10
91XW CROSS-TRAINER
91XW-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS S/N XTG100000 and UP
Left Link Cover w/decal
AK61-00175-0002
Decal
0K61-01367-0000
Phillips Pan Screw
0017-00101-1646
Allen Head Bolt
0017-00101-1645
Roller Retainer Plate
0K61-04114-0000
Right Link Cover w/decal
AK61-00175-0001
Decal
0K61-01367-0000
11
91XW CROSS-TRAINER
91XW-0XXX-01
FRAME ASSEMBLY S/N XTG100000 and UP
Control PCB
A
K61-00145-0000
Resistor Bracket
w/cable assy.
AK61-00127-0000
Screw (14)
0017-00101-1282
Screw (14)
0017-00101-1282
Pillow Block
Bearing Nuts
0017-00103-0025
Pillow Block
Bearing Washers
0017-00104-0192
Pillow Block
Bearing Bolts
0017-00101-1635
Extrusion Cover
0K61-06121-0006
12
91XW CROSS-TRAINER
91XW-0XXX-01
CLEVIS & FRONT FRAME COVERS S/N XTG100000 and UP
Clevis Cover Screw-2
0017-00101-1242
Clevis Cover-2
AK61-00062-0001
Stabilizer Cap-4
0K61-01284-0001
Wheel Shaft
0K61-01300-0000
Leg Leveler-4
AK61-00035-0000
Wheel Cap-2
0017-00042-1066
Grommets-14
0017-00042-0754
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0002
Front Cover-LT
0K61-06240-0002
Wheel-2
0017-00042-0674
Wheel & Cap Kit
GK61-00002-0011
13
91XW CROSS-TRAINER
91XW-0XXX-01
PEDAL LEVER ASSEMBLY S/N XTG100000 and UP
Tape-4 pieces
0K61-04115-0002
Pedal Kit
GK61-00002-0054
Screw
0017-00101-1242
Inside Cover-LT
0K61-06300-0004
Inside Cover-RT
0K61-06320-0004
Locking Nut-2
0017-00103-0137
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001
Push-On Clip-4
0017-00009-1143
BEVELED WASHER
OK61-01356-0000
O-Ring
0017-00041-0053
Rocker Seal
0K61-01359-0003
14
91XW CROSS-TRAINER
91XW-0XXX-01
ROCKER ARM COVERS S/N XTG100000 and UP
Phillips Pan Screw-18
0017-00101-1242
Rear Rocker
Arm Cover
0K61-06340-0003
Front Rocker
Arm Cover
0K61-06341-0003
Front Deadshaft Cover
0K61-06350-0003
Rear Deadshaft Cover
0K61-06351-0003
Polar Receiver
SK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Front Rocker
Arm Cover
0K61-06340-0003
Rear Rocker
Arm Cover
0K61-06341-0003
15
91XW CROSS-TRAINER
91XW-0XXX-01
ROCKER ARM ASSEMBLY S/N XTG100000 and UP
Flat Washer
0017-00104-0454
Rocker Arm
A
K61-00094-0003
Hex Bolt
0017-00101-1635
Shaft Split Collar
0K61-01259-0000
16
91XW CROSS-TRAINER
91XW-0XXX-01
REAR DRIVE SHROUDS W/DECALS S/N XTG100000 and UP
Phillips Pan Screw-22
0017-00101-1242
Left Rear Cover
w/Decal
AK61-00176-0002
Right Rear Cover
w/Decal
AK61-00176-0001
Plug-2
0k14-01384-0000
17
91XW CROSS-TRAINER
91XW-0XXX-01
UPPER ARM/HEART RATE ASSEMBLY S/N XTG100000 and UP
Upper Arm - RT
Assembly
AK61-00178-0001
Upper Arm - LT
Assembly
AK61-00178-0002
Life Pulse Cable
AK61-00051-0000
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Electrode Kit
GK20-00002-0005
Strain Relief Bushing
0017-00042-1078
18
91XW CROSS-TRAINER
91XW-0XXX-01
CABLES S/N XTG100000 and UP
3
4
GND
Vsysc
2
1
TDO
RDI
RIGHT
PALM
FINGER
PAL M
CLEAR
FINGER
LEFT
WHITE
BLK
WHITE
BLK
2 1
2 1
1
1
BLK
2
2
CLEAR
BLK
LIFEPULSE
RT SIGNAL
2
4
3
1
SIGNAL
LT
GND
GND
13
I6
GND
START
ST5
15
16
14
ST6
I4
I5
ST6
ST4
I2
10
11
12
7
8
9
ST6
I0
ST5
ST4
I3
GND
4
5
6
2
3
1
Vcc
9
2
GND
7
8
6
RES ET
Dsi
FREEZE
4
5
3
BKPT
GND
BERR
1
DS
BLACK
WHITE
1
Vcc
GND
SIGNAL
3
2
RED
POLAR RECEIVER
ST6
GND
I1
18
19
17
10
Dso
#RED/BLK
#RED/BLK
#RED/BLK
*BLK/WHT
*YELLOW
GND
ACTAP
*ORANGE
Valt
ValtR
8
6V
RED
#BLK
#BLK
*RED
#BLK
BLK/PURPLE
Valt
Valt
GND
GND
GND
GND
FIELD
1
6
3
2
11
10
5
16
Vsys
RPM_ALT
Vbat
RPM_REED
Vbat
A_START
Va l t
GND
FIELD
FIELD KICK
RED
4
BLUE
YELLOW
PINK
12 65
BLK
GREEN
WHIT E
7 811
BROWN
ORANGE
PURPLE
1413
GND
Vsysc
LOAD_CMD
RE LAY_c
GND
WHIT E/BLK
GREY
N.C.
N.C.
153 2
N.C.
N.C.
10 91
Vsys
Val t
GND
Vba t
RPM_REED
RPM_ALT
A_START
REE D CONTROL
FIELD
11 78 131 9 10 46
GND
KEY
LOAD_CMD
RELAY_C
2 35 12
RPM_REE D
Vbat
GND
#GREEN
#GREEN
#GREEN
ValtR
ValtR
ValtR
RPM_ALT
12
7
9
4
3
2
1
REE D SWTCH
N.O.
N.C.
COM
MAGNET
CONTROL PCB
B084-92218-*000
B084-92218-*002
UPPER CONSOLE
B084-92219-*005
P2
12POS.MNL
P3
3POS.MI NI FI T
P1
13POS. KK-156
P2
16- PO S. MIN I FIT JR .
P12
19POS.LIF
UPPER KEYPAD
P4
4POS.MINI FIT JR.
P6
4POS. MICROFIT
TESTER
COM
P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.
FIELD EXC FIELD RTN
POWER RES.
2 x .75
OHM
240W
Main Cable
AK61-00136-0000
HR Console Cable
AK61-00052-0002
Polar Cable
AK36-00021-0003
Power Control Board Cable
AK61-00135-0000
Reed Switch
Assembly
118E-00001-0140
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
-
Life Fitness 91X-0XXX-01 User manual
-
-
-
-
-
-
-
-
-