Kawasaki KX250F 2017 Owner's manual

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ENGLISH
Motorcycle
Owner's Manual
Original instructions
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Quick Reference Guide
This Quick Reference Guide will assist you in
finding the information you're looking for.
A Table of Contents is included after the Foreword.
DECLARATION OF CONFORMITY
GENERAL INFORMATION
MAINTENANCE AND ADJUSTMENT
TROUBLESHOOTING GUIDE
TUNING
STORAGE
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IMPORTANT INFORMATION
•
This vehicle is designed for the operator only, no passengers.
•
This vehicle is a competition model only and was not manufacture d for use on public streets, roads or high-
ways.
•
The use of this vehicle should be limited to participation in sanctioned competition eve nts upon a closed
course.
•
This vehicle should not be used for general off-road recreational riding.
•
Read owner's manual.
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Whenever you see the symbols shown below,
heed their instructions! Always follow safe operating
and maintenance practices.
DANGER
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation
which, if not avoi ded, could result in death or
serious injury.
NOTICE
NOTICE is used to address practices not re-
lated to personal injury.
NOTE
â—‹
NOTE indicates information that may help or
guide you in the operation or service of the ve-
hicle.
IMPORTANT NOTICE
THIS VEHICLE IS A COMPETITION MODEL ON-
LY AND WAS NOT MANUFACTURED FOR, NOR
SHOULD IT BE USED ON, PUBLIC STREETS,
ROADS, OR HIGHWAYS. THE USE OF THIS VE-
HICLE SHOULD BE LIMITED TO PARTICIPATION
IN SANCTIONED COMPETITION EVENTS UPON
A CLOSED COURSE. THIS VEHICLE SHOULD
NOT BE USED FOR GENERAL OFF-ROAD REC-
REATIONAL RIDING.
READ OWNER'S MANUAL.
WARNING
THIS VEHICLE SHOULD NOT BE USED FOR
GENERAL OFF-ROAD RECREATIONAL RID-
ING.
MANUFACTURER'S WARRANTY
This motorcycle is sold as a Competition Racing
Machine and as such there is no manufacturer's
warranty expressed or implied. You should also be
aware that any accidental damage and/or damage
caused by alteration of the standard sp ecification
(tuning or modification) is entirely the owner's re-
sponsibility. Nothing in this statement affects your
statutory rights.
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NOTICE
Off-road motorcycling is a wonderful sport, and
we hope you will enjoy it to the fullest. However,
if improperly conducted, this sport has the po-
tential to cause environmental problems as well
as conflicts with other people. Resp onsible use
of your off-road motorcycle will ensure that
these problems and conflicts do not occur. TO
PROTECT THE FUTURE OF YOUR SPORT,
MAKE SURE YOU USE YOUR MOTORCYCLE
LEGALLY, SHOW CONCERN FOR THE ENVI-
RONMENT, AND RESPECT THE RIGHTS OF
OTHER PEOPLE.
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FOREWORD
Congratulations on your choosing this Kawasaki motorcycle. Your new motorcycle is the product of Kawasa-
ki's advanced engineering, exhaustive testing, and continuous striving for a superior lightweight, high-perform-
ance machine with superb handling and stability for racing and sporting use.
Your new KX is a high ly tuned competition machine for participation in racing events. As with any mechanical
device, proper care and maintenance are important for trouble-free operation and top performanc e. This man-
ual is written to enable you to keep your KX prope rly tuned and adjusted.
Due to improvements in design and performance made during production, in some cases there may be minor
discrepancies between the actual vehicle and the illustrations and text in this manual.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2017 Kawasaki Heavy Industries, Ltd. Apr. 14, 2017. (1)
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TABLE OF CONTENTS
SPECIFICATIONS .............................................. 9
DECLARATION OF CONFORMITY ................... 12
GENERAL INFORMATION ................................ 14
Location of Labels ............................................ 14
Location of Parts .............................................. 18
Side Sta nd ........................................................ 21
Fuel ................................................................... 21
Fuel Requi rements: ....................................... 21
Filling the Tank: ............................................. 22
Kick Pedal ........................................................ 24
Starting the Engine ........................................... 24
Launch Control Mode ....................................... 26
DFI Setting Data Selection ............................... 27
Shifting Gears ................................................... 28
Stopping the Motorcycle ................................... 29
Stopping the Engine ..... .................................... 29
Break-In ............................................................ 30
Daily Pre-Ride Checks ..................................... 31
After-Race Checks ........................................... 33
MAINTENANCE AND ADJUSTMENT ............... 34
Periodic Maintenance Chart ............................. 34
Engine Oil ......................................................... 39
Cooling System ................................................ 43
Spark Plug .......... .............................................. 48
Air Cleaner ........................................................ 56
Throttle Cable ................................................... 62
Throttle Body Assy ........................................... 63
Clutch ............................................................... 75
Valve Clearance ............................................... 82
Exhaust System ............................................... 87
Rear Axle Nut ................................................... 93
Drive Chain ....................................................... 94
Adjustable Ergonomics .................................... 99
Footpeg ............................................................103
Brakes ..............................................................105
Steering ............................................................109
Front Suspension .............................................112
Rear Suspension (UNI-TRAK
®
) .......................164
Wheels .............................................................170
Hoses Inspection ..............................................172
Tightening Torques of Nuts and Bolts ..............173
Cleaning Your Motorcycle ................................177
Lubrication ........................................................179
DFI Self-Diagnosis ..........................................182
TROUBLESHOOTING GUIDE ...........................189
TUNING ..... ..........................................................196
Suspension .......................................................196
Gearing .............................................................202
Special Care According to Track Conditions ...203
OPTIONAL PARTS .............................................204
PRE-RACE CHECKS AND AFTER-RACE
MAINTENANCE ..............................................
205
STORAGE ...........................................................207
Before Storage .................................................207
After Storage .......... ..........................................208
ENVIRONMENTAL PROTECTION ....................209
WIRING DIAGRAM .............................................210
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SPECIFICATIONS
DIMENSIONS
Overall Length 2 172 mm (85.63 in.)
Overall Width 825 mm (32.5 in.)
Overall Height 1 270 mm (50.00 in.)
Wheelbase 1 478 mm (58.19 in.)
Road Clearance 324 mm (12.8 in.)
Curb Mass 104.7 kg (230.9 lb)
Fuel Tank Capacity 6.4 L (1.7 US gal)
ENGINE
Type 4-stroke, DOHC, single-cylinder, liquid-cooled
Bore × Stroke 77.0 × 53.6 mm (3.03 × 2.11 in.)
Displacement 249 cm³ (15.2 cu in.)
Compression Ratio 13.4:1
Fuel System FI (Fuel Injection)
Starting System Primary kick
Ignition System Digital DC-CDI
Ignition Timing 4° BTDC @2 000 r/min (rpm)
Lubrication System Forced lubrication (semi-dry sump)
Spark Plug NGK CPR8EB-9
Spark Plug Terminal Solid-post
TRANSMISSION
Transmission Type 5-speed, constant mesh, return shift
SPECIFICATIONS 9
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Clutch Type Wet, multi disc
Driving System Chain drive
Gear Ratio:
1st 2.142 (30/14)
2nd 1.750 (28/16)
3rd 1.444 (26/18)
4th 1.235 (21/17)
5th 1.045 (23/22)
Primary Reduction Ratio 3.350 (67/20)
Final Reduction Ratio 3.846 (50/13)
Overall Drive Ratio 13.470 (Top gear)
Engine Oil:
Type
API SG , SH, SJ, SL or SM with JASO MA, MA1 or MA2
Viscosity SAE 10W-40
Capacity 1.0 L (1.1 US qt)
FRAME
Type Tubular, semi-do uble cradle
Steering Angle 42° to either side
Caster 28.4°
Trail 123 mm (4.84 in.)
Tire Size/Type:
Front 80/100-21 51M/DUNLOP MX3SF
Rear 100/90-19 57M/DUNLOP MX3S
10 SPECIFICATIONS
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Rim Size:
Front 21 × 1.60
Rear 19 × 1.85
Suspension:
Front Telescopic fork (upside-down)
Rear New Uni -trak
®
swingarm
Front Suspension Travel 310 mm (12.2 in.)
Rear Wheel Travel 310 mm (12.2 in.)
Front For k Oil:
Type Kawasaki Fork Oil SS19
Amount (Left Front Fork):
Cylinder Unit 330 mL (11.2 US oz.)
Outer Tube 300 mL (10.1 US oz.)
Amount (Right Front Fork) 227 mL (7.67 US oz.)
BRAKES
Type:
Front Single disc
Rear Single disc
Specifications are subject to change without notice, and may not apply to every co untry.
SPECIFICATIONS 11
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DECLARATION OF CONFORMITY
12 DECLARATION OF CONFORMITY
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DECLARATION OF CONFORMITY 13
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GENERAL INFORMATION
Location of Labels
All warning labels which are on your vehicle are
repeated here. Read labels on your vehicle and
understand them thoroughly. They contain informa-
tion which is important for your safety and the safety
of anyone else who may operate your vehicle.
Therefore, it is very important that all warning labels
be on your vehicle in the locations shown. If any la-
bel is missing, damaged, or worn, get a replacement
from your Kawasaki dealer and install it in the cor-
rect position.
NOTE
â—‹
The sample warning labels in this section have
part numbers to help you and your dealer obtain
the correct replacement.
1. Brake Fluid (Front)
14 GENERAL INFORMATION
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2. Brake Fluid (Rear)
3. Rear Shock Absorber Warning
4. Radiator Cap Danger
5. Fuel Identification
6. Important Information
GENERAL INFORMATION 15
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1)
2)
3)
4)
16 GENERAL INFORMATION
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5)
Use fuel identified by either of the above symbols.
1. Gasoline containing up to 5% ethanol by vol-
ume
2. Gasoline containing up to 10% ethanol by vol-
ume
See page 21.
6)
1. This vehicle is designed for the operator only,
no passengers.
2. This vehicle is a competition model only and
was not manufactured for use on public
streets, roads or highways.
3. The use of this vehicle should be limited to par-
ticipation in sanctioned competition events
upon a closed course. This vehicle should not
be used for general off-rod recreational riding.
4. Read owner's manual
GENERAL INFORMATION 17
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Location of Parts
1. Clutch Lever
2. Engine Stop Button
3. Launch Control Mode Button
4. Orange Launch Control Mode/FI Warning Indica-
tor Light
5. Front Brake Fluid Reservoir
6. Front Brake Lever
7. Throttle Grip
8. Fuel Tank Cap
9. Radiator Cap
10. Radiator
18 GENERAL INFORMATION
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1. Front Fork
2. Fuel Tank
3. Throttle Body Assy
4. Downstream Injector
5. Upstream Injector
6. Air Cleaner Element
7. Front Brake Disc
8. Front Brake Caliper
9. Shift Pedal
10. Rear Shock Absorber
11. Drive Chain
12. Chain Guide
GENERAL INFORMATION 19
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