ILL2042-A
(English)
INSTALLATION & OPERATION MANUAL
CW-80, CW-80S, CW-80T, CW-80T-TWIN
INCLUDING HIGH CAPACITY & BACnet OPTIONS
ILL2042-A
(AUSTRALIAN, EUROPEAN, SOUTH AFRICAN & UK MODELS)
Original English Instructions
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 3
TABLE of CONTENTS
WARNING: Failure to install and commission the product in compliance with these instructions, or failure to do
the job properly and competently, may void the customer’s warranty. Further, it could expose the Installer and/
or the Retailer to serious liability.
IMPORTANT SAFETY INSTRUCTIONS
Warnings 4
Employer and Employee Responsibilities 4
Risk Assessment 4
Some Points to Consider 5
Other Important Requirements 5
COOLER VIEWS - CW-80, CW-80S 6
COOLER VIEWS - CW-80T 7
COOLER VIEWS - CW-80T-TWIN 8
COOLER SPECIFICATION 9
TRANSPORT
All Models - Loose Components 10
All Models - Road Transport 10
All Models - Shipping Container 10
All Models - Lifting/Positioning 11
INSTALLATION
All Models - Location/Site Preparation 11
CW-80T-TWIN: Positioning 12
All Models - Supply Duct Requirements/Connection 13
All Models - On-Site Assembly 13
All Models - Air Filter Installation 13
CW-80 & CW-80S Exhaust Fans 14
CW-80T & CW-80T-TWIN Supply Fans 15
CW-80T & CW-80T-TWIN Supply Outlet Ducts 15
CW-80 & CW-80S - Return Air Option 16
All Models - Weatherseals 17
All Models - Water Supply Installation 18
Water Supply Filtration 18
Water Hammer 18
All Models - Drain Installation 18
All Models - Electrical Supply Installation 19
High Leakage Current 20
BUILDING MANAGEMENT SYSTEMS (BMS)
Building Management Control Connection 21
Building Management Control Functions 21
Critical Error Signal 22
OPERATING INSTRUCTIONS
Overview 23
Operating Mode Statuses 23
All Models: BACnet Option 24
MODBUS Address 24
Instrumentation and Status Screens 25
All Models - STANDARD Error Configuration 28
All Models - CRITICAL Error Configuration 29
MAINTENANCE INSTRUCTIONS
All Models - Air Filters 30
All Models - Water Filters 30
All Models - Chlorinator Cell 31
All Models - Salinity Probe Cleaning & Replacement 32
All Models - Salinity Manager Settings 33
All Models - Sump Tank Drain Valve 33
All Models - Indirect Pump 33
CW-80S: Direct Pump 33
All Models - Sump Tank Level Sensors 35
All Models - Chlorinator Controller 35
Chlorinator Power and Chlorine Output 35
All Models: Inlet Solenoid Valve 36
All Models - Vacuum Relief Valve 36
All Models - Inlet Ball Valve 36
All Models - Distributing Valve & Vacuum Relief Valve 36
All Models - Core Blocks & Watering Systems 37
All Models - Electronics Enclosure Cooling Pipe 38
CW-80S: Chillcel 38
All Models: Water Tank Cleaning Procedure 39
All Models - Supply Fans 40
All Models - Exhaust Fans 40
Maintenance Log and Inspection Details 41
TROUBLESHOOTING GUIDE 42
APPENDIX A BACnet PROGRAMMING INFORMATION 44
BACnet Object List CW-80 Series 44
APPENDIX B COMMISSIONING 49
Procedures 49
Schedule of Set Points 54
4 | CW-80 Container Cooler 866600CE-B
SAFETY
WARNING - TO REDUCE THE RISK OF
FIRE, ELECTRIC SHOCK, OR INJURY TO
PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended
by the manufacturer. If you have questions,
contact the manufacturer.
b). Before servicing or cleaning unit, switch
power o at service panel and lock the ser-
vice disconnecting means to prevent power
from being switched on accidentally. When
the service disconnecting means cannot be
locked, securely fasten a prominent warning
device, such as a tag, to the service panel.
c). Installation work and electrical wiring must
be done by qualied person(s) in accor-
dance with all applicable codes and stan-
dards, including re-rated construction.
d). When cutting or drilling into wall or ceiling,
do not damage electrical wiring and other
hidden utilities.
e). Do Not Use This Fan With Any Solid-State
Speed Control Device.
f). Ducted fans must always be vented to the
outdoors.
READ AND SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety. Children should be
supervised to ensure that they do not play with
the appliance.
Means for all pole disconnection must be
incorporated in the xed wiring in accordance
with the wiring rules, adjacent to or on the
cooler cabinet. If mounting on the cooler
cabinet, take care not to puncture the water
reservoir.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent
or similarly qualied persons in order to avoid a
hazard.
EMPLOYER AND EMPLOYEE
RESPONSIBILITIES
The installation and maintenance of evaporative
coolers at height has the potential to create
Occupational Health and Safety issues for
those involved. Installers are advised to ensure
they are familiar with the relevant State and
Federal legislation, such as Acts, Regulations,
approved Codes of Practice and Australian
Standards, which oer practical guidance on
these health and safety issues. Compliance
with these regulations will require appropriate
work practices, equipment, training and
qualications of workers.
Seeley International provides the following
information as a guide to contractors and
employees to assist in minimising risk whilst
working at height.
INSTALLER AND MAINTENANCE
CONTRACTORS - RISK ASSESSMENT
Installer and Maintenance Contractors
A risk assessment of all hazardous tasks is
required under legislation. A risk assessment is
an essential element that should be conducted
before the commencement of work, to identify
and eliminate the risk of falls or to minimise
these risks by implementing control measures.
There is no need for this to be a complicated
process, it just is a matter of looking at the job
to be done and considering what action(s) are
necessary so the person doing the job does not
injure themselves.
This should be considered in terms of:
• What are the chances of an incident
happening?
• What could the possible consequence be?
• What can you do to reduce, or better still,
completely get rid of the risk?
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 5
SOME POINTS TO CONSIDER
• What is the best and safest access to the
roof and working areas?
• If a worker is alone, who knows they are
there and if they get into diculty, how can
they summon help?
• (Call someone on the ground? Mobile
phone? etc.)
• What condition is the roof in? Should the
trusses, underside or surface be checked?
• Does the worker have appropriate foot
wear? (Flat sole jogger type is advisable)
• Are all power cables / extension leads safe
and appropriately rated?
• Are all ladders, tools and equipment suitable
in good condition?
• Where ladders are to be used, is there a
rm, stable base for them to stand on?
Can they be tied or secured in some way
at the top? Is the top of the ladder clear of
electricity supply cables?
• Is there a roof anchor to attach a harness
and lanyard to? If so, instruction should be
issued for the use of an approved harness
or only suitably trained people used.
• Are all tools and materials being used,
prevented from slipping and falling onto a
person at ground level? Is the area below
the work area suitably protected to prevent
persons walking in this area?
• Does the work schedule take into account
weather conditions, allowing for work to be
suspended in high winds, thunder storms/
lightning or other types of weather giving
wet, slippery surfaces?
• Is there an on-going safety check system of
harnesses, ropes, ladders and access/lifting
equipment and where they exist on roofs,
anchor points before the commencement of
work?
• Is there a system which prevents employees
from working on roofs if they are unwell or
under the inuence of drugs or alcohol?
• Are there any special conditions to consider
i.e. excessive roof pitch, limited ground
area, fragile roof, electrical power lines?
OTHER IMPORTANT REQUIREMENTS
• Never force parts to t because all parts are
designed to t together easily without undue
force.
• Never drill holes in the tank of the cooler.
• Check the proposed cooler location, to
ensure that it is structurally capable of
supporting the weight of the cooler, or
provide an adequate alternate load bearing
structure.
• Ensure the installation complies with all
local and national regulations with regards
to electrical, plumbing and bushre
construction requirements.
6 | CW-80 Container Cooler 866600CE-B
COOLER VIEWS - CW-80, CW-80S
ILL2354-BILL2353-B
ILL2351-B
ILL2352-B
2523
3513
TOP
SIDE
ILL2352-B
Also APPLICABLE WITH HIGH CAPACITY OPTION
ILL2529-A
MAINS POWER & BMS CABLE
ENTRY
ILL3398-A
ILL3398-A
919
BMS
805
POWER
325
ILL2357-A
FRONT
(CW-80S ADDITIONAL
COMPONENTS)
ILL2357-A
PLUMBING DOOR SWING
REAR
(CONTROL PANEL)
FRONT
(SUPPLY AIR OUTLET)
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 7
COOLER VIEWS - CW-80T
FRONT
ILL2391-A
ILL2391-A
Also APPLICABLE WITH HIGH CAPACITY OPTION
ILL2387-B
ILL2390-B
TOP
SIDE
REAR (CONTROL PANEL)
ILL2387-B
2310
3001
2547
SUPPLY OUTLET
ILL2530-A
ILL2389-B
MAINS POWER & BMS CABLE
ENTRY
ILL3398-A
ILL3398-A
919
BMS
805
POWER
325
ILL2529-A
PLUMBING DOOR SWING
8 | CW-80 Container Cooler 866600CE-B
COOLER VIEWS - CW-80T-TWIN
ILL2395-C ILL2389-B
FRONT & REAR
CONTROL PANEL
ILL2395-C
MAINS POWER
CONNECTION ENTRY
BMS CABLE
CONNECTION ENTRY
2523
3513
4202
SIDE
ILL2393-C
6004
1000
2310
2547
3000
SUPPLY OUTLET
SUPPLY OUTLET
ILL2393-C
ILL2392-A
ISO
TOP
SUPPLY AIR OUTLET
Also APPLICABLE WITH HIGH CAPACITY OPTION
ILL2529-A
PLUMBING DOOR SWING
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 9
COOLER SPECIFICATION
INCLUDING HIGH CAPACITY OPTION
MODEL: CW-80
Standard
CW-80
High
Capacity
CW-80S
Standard
CW-80S
High
Capacity
CW-80T
Standard
CW-80T
High
Capacity
CW-80T-
TWIN
Standard
CW-80T-
TWIN
High
Capacity
OPTIMUM
PERFORMANCE
Airow Supply Air
6400 L/s
@ 100 Pa
6400 L/s
@ 430 Pa
6400 L/s
@ 100 Pa
6400 L/s
@ 430 Pa
6400 L/s
@ 100 Pa
6400 L/s
@ 430 Pa
12800 L/s
@ 100 Pa
12800 L/s
@ 430 Pa
Exhaust Air
5300 L/s 5300 L/s 5300 L/s 5300 L/s
Temperature* Supply Air
19.9
o
C 17.8
o
C 19.9
o
C 19.9
o
C
Cooling
Capacity*
Standalone
59 kW 75 kW 59 kW 118 kW
Pre-Cooling
140 kW 160 kW 140 kW 280 kW
COP* Standalone
6 4 6 5 6 4 6 4
Pre-Cooling
14 10 13 10 14 10 14 10
ENVIRONMENT Maximum Inlet Air
Temperature
50
o
C 50
o
C 50
o
C 50
o
C
SERVICES Electrical Voltage
380-415 V / 3N~ / 50Hz 380-415 V / 3N~ / 50Hz 380-415 V / 3N~ / 50Hz 380-415 V / 3N~ / 50Hz
Current
22 A 27 A 22 A 27 A 22 A 27 A 44 A 54 A
Input Power
10.0 kW 14.7 kW 11.8 kW 16.5 kW 10.0 kW 14.7 kW 20.0 kW 29.4 kW
Water Supply
45 L/min @
85 kPa - 800 kPa
45 L/min @
85 kPa - 800 kPa
45 L/min @
85 kPa - 800 kPa
90 L/min @
85 kPa - 800 kPa
Max
Temperature
40
o
C 40
o
C 40
o
C 40
o
C
Inlet
3/4" Male BSP 3/4" Male BSP 3/4" Male BSP 3/4" Male BSP
Consumption*
326 L/hr 326 L/hr 326 L/hr 652 L/hr
Drain
50mm Flexible Coupling 50mm Flexible Coupling 50mm Flexible Coupling 2x 50mm Flexible Cou-
pling
Drain Flow Rate
40 L/m 40 L/m 40 L/m 80 L/m
Duct
Connections
Supply Air
Side Discharge
1200 x 1200mm
Side Discharge
1200 x 1200mm
Top Discharge
1500 x 1000mm
Top Discharge
3000 x 1000mm
Exhaust Air
4x Top Discharge Vents 4x Top Discharge Vents 4x Top Discharge Vents 8x Top Discharge Vents
AIR
SYSTEMS
Supply Air
Fan/Motor
Type
2x 560mm Centrifugal 2x 560mm Centrifugal 2x 560mm Centrifugal 4x 560mm Centrifugal
Control
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Max Speed
1500 rpm 1750 rpm 1500 rpm 1750 rpm 1500 rpm 1750 rpm 1500 rpm 1750 rpm
Exhaust Air
Fan/Motor
Type
4x 355mm Centrifugal 4x 355mm Centrifugal 4x 355mm Centrifugal 8x 355mm Centrifugal
Control
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Variable Speed, ECM,
0-10V
Max Speed
2600 rpm 2600 rpm 2600 rpm 2600 rpm
Air Filters Inlet
16x G4 Washable
635 x 635 x 50mm
16x G4 Washable
635 x 635 x 50mm
16x G4 Washable
635 x 635 x 50mm
32x G4 Washable
635 x 635 x 50mm
HEAT
EXCHANGERS
Indirect Evaporative
16 Cores 16 Cores 16 Cores 32 Cores
Direct Evaporative
NONE 2 Chillcel Pads NONE NONE
WATER
SYSTEMS
Tank (Reservoir) Capacity
180 L 180 L 180 L 360 L (2x 180 L)
Inlet Valve
24 VAC Solenoid Valve 24 VAC Solenoid Valve 24 VAC Solenoid Valve 2x 24 VAC Solenoid Valve
Pumps
Indirect Heat Exchangers
1x 75 LPM @
24.7m Head
380-415V / 3~ / 50 Hz
Input Power 0.75 kW
1x 75 LPM @
24.7m Head
380-415V / 3~ / 50 Hz
Input Power 0.75 kW
1x 75 LPM @
24.7m Head
380-415V / 3~ / 50 Hz
Input Power 0.75 kW
2x 75 LPM @
24.7m Head
380-415V / 3~ / 50 Hz
Input Power 0.75 kW
Pump
Direct Heat Exchangers
NONE 1x 38 LPM @
13.8m Head
380-415V / 3~ / 50 Hz
Input Power 0.25 kW
NONE NONE
Salinity Management
Conductivity Probe Conductivity Probe Conductivity Probe Conductivity Probe
Chlorinator
230V, 50Hz 230V, 50Hz 230V, 50Hz 230V, 50Hz
Drain Valve
12 VAC Vertical 12 VAC Vertical 12 VAC Vertical 12 VAC Vertical
DIMENSIONS Shipping
4470(L) x 2310(W) x
2550mm(H)
4470(L) x 2310(W) x
2550mm(H)
3000(L) x 2310(W) x
2550mm(H)
2 Units, each,
3000(L) x 2310(W) x
2550mm(H)
Operating
inc. Accessories
4470(L) x 2550(W) x
3515mm(H)
4470(L) x 2550(W) x
3515mm(H)
3000(L) x 2550(W) x
4200mm(H)
6005(L) x 2550(W) x
4205mm(H)
WEIGHT Shipping
2000 kg 2100 kg 1955 kg 2 Units 1955 kg each
Total 3910 kg
Operating
inc. Water/Accessories
2700 kg 2850 kg 2655 kg 5320 kg
STANDARDS COMPLIANCE
IEC 60204 (Safety of Machinery)
EU Machinery Directive (2006/42/EC)
EU EMC Directive (2014/30/EU)
CE Marking
* Supply Air Temperatures, Cooling Capacities, EER and Water Consumption tested to Australian Standard
AS 2913-2000 and ASHRAE 143 with design condition of: 38
o
C dry-bulb, 21
o
C wet-bulb and 27.4
o
C room
exit temperature.
10 | CW-80 Container Cooler 866600CE-B
TRANSPORT
All models - Loose Components
Due to transport height and width limitations, exhaust fan/
motors, exhaust weatherseals and air lter assemblies
are shipped on a separate pallet for on-site installation.
For multi-cooler shipments, this pallet may be packed on
a separate transport.
All models - Shipping Container
Climate Wizard coolers feature an integrated hook for
dragging the cooler out of the container.
ILL2156-A
Safely attach the chain to the hook and drag the cooler
out until the cross beam with the welded hook is clear of
the container.
Reposition the fork lift and chain so that the fork lift tines
can support the weight of the cooler as it is dragged fully
out of the container. Ensure that a piece of timber longer
than the width of the container is positioned at a height
of ~ 12 mm below the oor of the container close to the
opening to ensure that the cooler does not drop onto the
ground once it leaves the container.
Ensure that the cooler is dragged out parallel to the
container oor to ensure that damage to the top of the
cooler does not occur.
ILL2155-A
ILL2157-A
ILL2158-A
ILL2159-A
ILL2155-A
ILL2156-A
ILL2157-A
ILL2158-A
ILL2159-A
All models - Road Transport
For road transport it is recommended to securely chain
as per diagram.
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 11
TRANSPORT cont.
ILL2025-A
ILL2024-A
Once fully out of the container position another piece of
timber the same size as the rst piece of timber close to
the end being pulled so that the cooler will sit level for
fork lifting from the side of the cooler.
INSTALLATION
ILL2808-A
All models - Lifting/Positioning
Please review graphics for safe cooler lifting. The cooler
may be lifted either by fork-truck or crane with slings.
The method for lifting by crane is by lifting straps through
the cooler base fork-truck tyne openings. Do not attempt
to lift using any cabinet features or by retro-tting lifting
lugs. The cabinet may be damaged and/or lift safety
compromised. It is recommended to use a spreader bar
on the straps or slings and to protect the upper edges of
the cooler from damage to the cabinet during the lift.
All models - Location/Site Preparation
Check the proposed cooler location to ensure that it is
structurally capable of supporting the weight of the cooler,
or provide an adequate alternate load bearing structure.
Model Shipping Weight Operating Weight
CW-80 2000 kg 2700 kg
CW-80S 2100 kg 2850 kg
CW-80T 1955 kg 2655 kg
CW-80T-TWIN 3910 kg 5325 kg
Always locate the cooler where it will receive a plentiful
supply of fresh air, NOT in a recess where it may be
starved for air or where the air is polluted.
Air exiting the exhaust outlets is warm and heavily laden
with moisture. Ensure the exhaust air will not cause
corrosion or damage to other nearby items. Do not allow
exhaust air to re-circulate into the air intake of the cooler.
Allow clearances as illustrated below around the
perimeter of the product for maintenance access and to
ensure ecient performance.
Ensure that the location is a minimum of
• 3.0 m from a solid fuel heater ue,
• 1.5 m from a gas ue,
• 5.0 m from a sewer vent.
If the cooler is to be positioned on a concrete slab, the
minimum recommended sizes are:
CW-80 & CW-80S: 5.7 * 4.2 m
CW-80T: 4.0 * 4.2 m
CW-80T-TWIN: 8.0 * 4.2 m
ILL2209-A
0.95m
1.0m
4.2m
5.7m
4.0m
2.3m
0.95m
0.7m
CW-80 &CW-80S
ILL2209-A
0.95m
1.0m
4.2m
4.0m
3.0m
2.3m
CW-80T
ILL2288-A
0.95m
CW-80, CW-80S
CW-80T
CONCRETE SLAB
CONCRETE SLAB
ILL2288-A
12 | CW-80 Container Cooler 866600CE-B
Provision must be made for access to electricity, BMS
controls, water supply and drains.
INSTALLATION Cont.
Once CW-80T’s are positioned correctly bolt both bottom
joiner plates into position using M8 screw assembly B.
There is one plate on either side.
Where the 2 CW’s come together, a silicon bead can be
applied to the vertical and horizontal stainless steel joints
to produce a neat joint which will prevent debris build up
between the CW-80T’s.
CW-80T-TWIN: Positioning
Position CW-80T’s central to each other with the non-
operator ends pushed hard up together.
Bolt top joiner plate into position using M8 screw
assembly B.
ILL2292-A
ILL2293-A
ILL2294-A
ILL2294-A
BOTTOM
JOINER PLATE
(TYP 2 PLACES)
TOP JOINER
PLATE
TOP JOINER
PLATE
BOTTOM JOINER PLATE
(BOTH SIDES)
ILL2301-A
ILL2365-A
8.0m
CW-80T-TWIN
0.95m
1.0m1.0m
4.2m
6.0m
2.3m
0.95m
ILL2365-A
CW-80T-TWIN
CONCRETE SLAB
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 13
All models - On-Site Assembly
The cooler will require a degree of on-site assembly
depending on the model and the selected transport
method. The following view shows the CW-80 cooler in
its most disassembled state.
ILL2211-A
All models - Air Filter Installation
Once the cooler is correctly positioned, it is
recommended that the Air Filter assemblies are tted to
protect the cores from damage.
Remove the Air Filter assemblies from their packaging
and t to the cooler.
ILL2030-A
ILL2211-A
INSTALLATION Cont.
All models - Supply Duct Requirements/
Connection
Supply air exits the CW-80, CW-80S from the end and
the CW-80T, CW-80T-TWIN from the top. Ducting is to
run from the cooler outlet to customer inlet.
Duct dimensions are be optimised to minimise back
pressure which will maximise the cooler’s eciency.
All ducting direction changes must utilise a generous
radial turn with internal air directors to minimise
turbulence and maximise eciency. Ducting is to be
suitably insulated to minimise temperature losses.
ILL2042-A
Vibration absorbing exible connections are
recommended for all duct connections at the cooler end
for any ducts that are attached to the building structure.
All ducts attached to the exible connection must be
independently supported.
Position top ange of the Filter Housing behind the top
mounting plate and push upwards, as in the illustration
below.
ILL2212-A
ILL2212-A
TOP
MOUNTING
PLATE
TOP
FLANGE
FILTER
HOUSING
14 | CW-80 Container Cooler 866600CE-B
INSTALLATION cont.
CW-80 & CW-80S Exhaust Fans
The Exhaust Fan power and the Exhaust Fan controls
are connected using plugs and sockets pre-terminated at
the factory.
The sockets are positioned inside the cooler during
shipment to avoid damage. The sockets will need to be
carefully pushed through the grommets on top of the
cooler as per the illustration ready for connection to the
Exhaust Fan plugs.
ILL2296-A
CONTROL
PLUGS
POWER
PLUGS
ILL2219-A
Push the bottom of the Filter Housing in against cooler
and then push down so that the anges on each side
of the Filter Housing are engaged behind the bottom
mounting plates on both sides.
ILL2213-A
ILL2214-A
ILL2213-A
ILL2214-A
FILTER
HOUSING
SIDE FLANGE
BOTTOM
MOUNTING
PLATE
POWER
PLUG
POWER
SOCKET
CONTROL
SOCKET
CONTROL
PLUG
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 15
The Exhaust Fans can now be positioned so that the
plugs are aligned correctly with the sockets pushed
through the grommets.
Connect plugs to sockets, taking special care that the key
on the plug aligns with the key slot on the socket.
Use 4 o “M8 screw assembly A” as supplied, to fasten
each Exhaust Fan to the cooler.
ILL2220-A
M8 SCREW
ASSEMBLY“A”
M8 SCREW
ASSEMBLY“B”
ILL2221-A
ILL2221-A
ILL2222-A
INSTALLATION cont.
CW-80T & CW-80T-TWIN Supply Fans
As well as the Exhaust Fan, the Supply Fan power and
Supply Fan controls of the CW-80T and the CW-80T-
TWIN are connected using plugs and sockets. Sockets
will need to be carefully pushed through grommets on top
of the cooler as per diagram below ready for connection
to supply fan plugs.
Do this before fans are bolted into position.
ILL2307-A
ILL2308-A
CONTROLPANEL END
POWER
PLUG
POWER
PLUG
POWER
PLUG
POWER
PLUG
CONTROL
PLUG
CONTROL
PLUG
CONTROL
PLUG
CONTROL
PLUG
ILL2308-A
M8 SCREW
ASSEMBLY "A"
M8 FLAT
WASHER
M8 SPRING
WASHER
M8 SCREW
M8 SCREW
ASSEMBLY "A"
POWER
PLUG
POWER
PLUG
POWER
PLUG
POWER
PLUG
CONTROL
PLUG
CONTROL
PLUG
CONTROL
PLUG
CONTROL
PLUG
16 | CW-80 Container Cooler 866600CE-B
INSTALLATION cont.
The CW-80T-TWIN supply Outlet Ducts have allocations
made to fasten together in the centre area to prevent
vibration.
Fasten using 4 o M8 screw assembly B.
It is expected that the supplied lifting points can remain
in their as-supplied position protruding inside into the
customers inlet ducting. In the case that the lifting points
cause an interference, they can be readily disassembled
and then reassembled upside down after the Outlet
Duct(s) is craned into position and that the Outlet Duct(s)
has been bolted Down.
ILL2366-B
ILL2366-B
By re-tting the lifting points (upside down) will ensure
that the holes are covered up and the Duct(s) is airtight.
ILL2367-A
ILL2367-A
Fasten the outlet duct(s) into position using M8 screw
assembly B.
ILL2301-A
M8 SCREW
ASSEMBLY“A”
M8 SCREW
ASSEMBLY“B”
ILL2221-A
M8 SCREW
ASSEMBLY
"B"
M8 FLAT
WASHER
(LARGE O.D.)
M8 SPRING
WASHER
M8 SCREW
CW-80T & CW-80T-TWIN Supply Outlet
Ducts
The outlet duct(s) is to be unscrewed from the transport
pallets and then lifted up and positioned on top of CW-
80T using the lifting points already installed. A crane with
a spreader bar is necessary for this.
Position the duct(s) centrally to the cooler and make sure
the anges of the duct(s) are directly over the foam seal
(on top of the cooler as installed by the factory) and that
the mounting holes are aligned.
ILL2300-A
ILL2299-A
ILL2299-A
ILL2300-A
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 17
ILL2302-A
All models - Weatherseals
All models are tted with standard weatherseals.
Weatherseals shroud the exhaust fans to ensure free
exhaust air evacuation away from the cooler inlet. They
act as a safety device and also prevent the outside
air from entering the cooler. Depending on the degree
of dis-assembly during transport, the "Weatherseal
Top Assembly" may need to be assembled to the
"Weatherseal Bottom Assembly".
Use 4 o M8 screw assembly A to fasten the two
assemblies together.
ILL2302-A
ILL2303-A
INSTALLATION cont.
CW-80 & CW-80S - Return Air Option
A Return Air Duct can be mounted to the top of the cooler
at the control enclosure end as per the below diagram.
Refer to Appendix for mounting details.
ILL2317-A
ILL2317-A
REMOVE PANEL TO
FIT RETURN AIR
DUCT
REMOVE PANEL TO FIT
RETURN AIR DUCT
It is imperative that the tment of return air ducting does
not impede access to the supply fans and centre corridor
access cover.
ILL2316-A
IMPORTANT:
ENSURE ACCESS TO THESE
2 PANELS FOR SERVICING
AND MAINTENANCE
PURPOSES
18 | CW-80 Container Cooler 866600CE-B
INSTALLATION cont.
All models - Water Supply Installation
The cooler requires a permanent water supply to be
connected. Installation of the water supply to the cooler
must conform to local plumbing rules, regulations and
standards.
The following specications for water supply are required:
Water Supply:
3/4” male BSPT connection, Min. 45 LPM @ 85 Kpa.
Recommended pressure range 200 to 500 Kpa.
Maximum pressure (static) 800 Kpa
Water Supply Temperature:
Max. 40°C
Water Supply Salinity:
100 - 1150 μs/cm
Note! For the CW-80T-TWIN, there is a requirement for 2
connections, one at each end.
In areas subject to freezing, the water line needs a drain
down facility.
If the water pressure exceeds this maximum specication
then a pressure reducing valve is required and must be
supplied and tted by the Installer.
WATER SUPPLY FILTRATION
Seeley International requires an inlet lter to be installed
on the water supply line, external to the Climate Wizard
cooler to prevent any debris from entering and damaging
cooler components.
Important! Flush the water pipe to remove any
contaminants (swarf, lings or dirt) before nal tting.
Contaminants can lodge in the solenoid, preventing it
from functioning correctly.
Climate Wizard’s water management system is
designed to use water that is suitable to be classied as
‘potable’ and t for human consumption. If alternative
water (including rain water) is to be used that contains
high levels of salinity, hardness, acidity or chemical
contaminants, then additional ltration or treatment
systems should be employed to render the water
‘potable’.
WATER HAMMER
Not all installation pipeworks are the same, and some
may require additional prevention against water hammer.
If water hammer is a problem, it is the responsibility of
the Installer to t an appropriate water hammer arresting
device external to the cooler.
ILL2027-A
ILL2304-A
Position the complete weatherseal assemblies over
exhaust fans as per the illustration below.
ILL2304-A
ILL2223-A
Use 4 o M8 screw assembly A to fasten each Weather
Seal Assembly as per the illustration below.
ILL2223-A
ILL2042-A
SCREW
ASSEMBLY
"A"
INSTALLATION, OPERATION & MAINTENANCE MANUAL 866600CE-B | 19
All models - Drain Installation
Climate Wizard coolers require a permanent drain to be
connected.
A built-in Drain Valve is controlled by the Water
Management System. Drain water is high in salinity and
must be carried away to a suitable discharge point in
accordance with local regulations.
Drain Rate:
40 LPM
The drain outlet provided accepts an NPS 2 (60.35mm
OD (DN50) to ASTM D1785) PVC pressure water pipe.
INSTALLATION cont.
ILL2563-A
ILL2565-A
ILL2565-A
All models - Electrical Supply Installation
(Aust/Eur 3 Phase, 380 - 415V 50Hz)
Installation of the cooler must conform to local electrical
rules, regulations and standards.
It is a requirement of Seeley International that all coolers
be wired with a dedicated circuit and circuit breaker to the
distribution board.
A mains isolation switch shall be furnished by the
contractor and installed adjacent to the cooler. (Note!:
This isolator is already included as part of the factory
build for model CW-80T-TWIN).
Coolers require a 3-phase neutral and earth electrical
power to be supplied. Minimum 3-wire + ground
conductors supplied from an independent circuit breaker.
CW-80 and CW-80T Electrical Supply Specication:
Standard: 3 phase N+E, 380-415V 50Hz 22A
High Capacity: 3 phase N+E, 380-415V 50Hz 27A
CW-80S Electrical Supply Specication:
Standard: 3 phase N+E, 380-415V 50Hz 22A
High Capacity: 3 phase N+E, 380-415V 50Hz 27A
Mains power terminals are provided inside the electrical
cabinet with gland plate provided for cable entry.
ILL3081-A
20 | CW-80 Container Cooler 866600CE-B
INSTALLATION cont.
High Leakage Current
WARNING: High Leakage current
The CW-80 family of coolers utilises fan motors with built
in inverter drives. To comply with EMC regulations, these
drives adopt EMC lters that connect to the motor earth
terminals. Across a total of 6 fan motors, the normal lter
leakage current to earth accumulates to a total leakage
current in excess of 10mA.
To comply with regulations and to prevent electric shock,
this leakage current must be properly addressed.
In particular, both earth terminals (PE1 and PE2) at
the mains power point of connection must be properly
connected and earthed. Power must not be applied until
this is correctly completed.
Further, being a safety issue, warning labels (as below)
have been installed inside the electrical enclosure door
(middle picture) and also adjacent to the incoming power
cables (bottom picture).
ILL3082-A
ILL2867-A
ILL3083-A
ILL2345-A
With the 2 CW-80T’s positioned together to create a CW-
80T-TWIN, there is a requirement to connect the supply
power of the 2 units. Extra cable and conduit has been
supplied to achieve this.
ILL2319-A
ILL2320-A
Once cable is connected, conduit can be glued into the
connection tting using solvent cement. Supplied "P"
saddle clamps can be riveted to chassis beam to safely
retain the conduit in position.
ILL2319-A
ILL2320-A
ISOLATION SWITCH
CW-80T-TWIN
CW-80T-TWIN Electrical Supply Specication:
Standard: 380 - 415V / 50Hz / 3 Phase / 44A
High Capacity: 380 - 415V / 50Hz / 3 Phase / 54A
Mains power terminals are provided inside the mains
isolation switch which is mounted on the central area of
the chassis beam for electrical supply connection.
ILL2318-A
ILL2318-A
MAINS POWER CABLE
CONNECTION ENTRY
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