DeWalt DW718 Service Repair Training

Type
Service Repair Training

The DeWalt DW718 305mm Compound Slide Mitre Saw is a versatile and powerful tool designed to deliver precise and efficient cuts in a variety of materials. With its impressive crosscut and vertical capacities, it excels in handling large materials such as baseboards and roof trusses. The innovative grooving stop enables precise depth adjustment for grooving and rebating applications. The saw's accuracy is further enhanced by its precise miter and bevel system, ensuring clean and accurate cuts every time.

The DeWalt DW718 305mm Compound Slide Mitre Saw is a versatile and powerful tool designed to deliver precise and efficient cuts in a variety of materials. With its impressive crosscut and vertical capacities, it excels in handling large materials such as baseboards and roof trusses. The innovative grooving stop enables precise depth adjustment for grooving and rebating applications. The saw's accuracy is further enhanced by its precise miter and bevel system, ensuring clean and accurate cuts every time.

go to:
INDEX - PREVIOUS - NEXT
DW718
EUROPEAN SERVICE REPAIR TRAINING
DW718 Mitre Saw
go to:
INDEX - PREVIOUS - NEXT
DW718
Service Tooling Application and Use 5.3
Illustrated Tips 5.4
6 Summary Repair Notes
Useful Information 6.1
Strip Down / Repair / After Repair 6.2
Safety Notes 6.3
7 Modifications & Product Updates
Engineering News 7.1
Quality Changes 7.2
8 Additional Training Information
Battery Performance 8.1
Battery Tester 8.2
Hammer Mechanism 8.3
Good Practices 8.4
Cordless Motor test unit 8.5
EUROPEAN SERVICE REPAIR TRAINING
2 Product Information
Customer Requirements 2.1
Marketing Information 2.2
Features & Benefits 2.3
Applications 2.4
Technical Information/Specifications 2.5
3 Service Drawings
4 Repair Instructions
Diagnosis and Root Cause 4.1
Strip Down Guidelines/Procedures 4.2
Repair Assembly Guide 4.3
5 Video & Animation Instructions
Disassembly 5.1
Re-assembly 5.2
Contents
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Customer Requirements
2.1
Slide Mitre Saw CTQ Research
Finish = Cut Quality
Ease of Use = Fence
System Bevel Detents
0
1
2
3
4
5
6
7
8
9
10
Accuracy
Finish
Cut Capacity
Mitre Scale
Ease of Use
Size
Weight
Price
Grooving
Dust Coll.
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Marketing Information
2.2
DW718-QS
DW718-GB
DW718-LX
DW718V-QS
DW718V-GB
DW718V-LX
DW718-B4
DW718-XE
V indicates factory fitted laser system
DW708 WILL BE DISCONTINUED FROM AUGUST 2005
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Marketing Information
2.2
DW718 - 305mm Compound Slide Mitre Saw
Cam action mitre lock function makes mitre setting faster
and easier allowing the user to quickly adjust angles between
0° - 60° left and 0° - 50° right
The innovative grooving stop allows the adjustment of the
cutting depth for grooving and rebating applications.
The large dual sliding fence gives maximum support in large
material cuts at any angle or combination of angles.
Linear horizontal rails utilise bronze guides to provide
maximum precision when cutting materials up to 345mm
wide.
New quick release bevel setting provides accurate and
simple setting of bevel angles up to 48° left and right.
Compact and lightweight design characteristics deliver a saw
with enormous capacity which is easy to transport around the
jobsite
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Features & Benefits
2.3
1. Improved Accuracy
2. Improved Cut Quality
3. Greater Horizontal Capacity 34% Greater than the competition
4. Greater Vertical Capacity
5. Improved Miter System
6. Smaller Size
7. Lighter Weight
8. Improved Bevel System
9. Sustaining 305mm Share
Fence, bevel and detent plates
Rpm, Clamp Washer, Plate Thickness
25% Greater than the competition
19% < 708, only 8% > 250mm saws
Improved center of gravity
9 Positive stops
Absolute domination
Cam lock, detent plate, lock off
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Features & Benefits
2.3.1
Accuracy
New Precise Mitre & Bevel System
New Step-Up Machined Fence Support
New Rail Support Clamp System
Capacity
New Design Delivers Best-in-Class
Crosscut Capacity
Tall Fence Design Delivers Highest
Vertical Capacity in its Class (160mm
Baseboard)
DW718
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Features & Benefits
2.3.2
Ease of Use
Portability
DW718
Thumb Actuated Mitre Lock
New Easy Access Bevel Lock
New Bevel Detent System
DEWALT Laser Compatible
Smallest 305mm Slide Miter Saw
Packs up Smaller than Hitachi 250mm
Slide
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Features & Benefits
2.3.3
Accuracy Improvements:
- Improve fence straightness
- Fence perpendicularity
- Table post
- Mitre detent spring
Cut Quality: 0.1mm
- é blade washer size 66mm
- New DEWALT blade 2mm plate
Horizontal Cutting Capacity:
- At Base Fence: 355mm
- At Secondary Fence: 406mm
Vertical Cutting Capacity:
- At Fence: 163mm
- At Full Extension: 91mm
Mitre System:
- Right Capacity: 60°
- Left Capacity: 50°
- Detent System: Hard
Size:
- Height: 396mm
- Length: 470mm
- Width: 770mm
Weight: 24.8kg
Grooving: 150mm
Bevel System:
- # of Detents: 9
- Degree of Detents: 0,22.5,33.9,45,48
- Detent Setting Location: Trunion
- Scale Location: Trunion
- Tightening Location: Trunion
Rail System:
- Design Horizontal
- Diameter 25mm
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Applications
2.4
PRIMARY USERS APPLICATIONS
Joiners First and second fix applications, trim carpentry, stud walling.
Carpenters Large section carpentry, stair building (tread and riser), Furniture
manufacture.
Builders, Roofers Large roof truss compound mitres.
Window Manufacturer Aluminium and wooden frame sections and mitres.
Kitchen Fitters Trim carpentry, second fix sill and skirt mitres, cornice compound
mitres.
Contractors Fencing
go to:
INDEX - PREVIOUS - NEXT
DW718
2 Product Information
Technical Information / Specifications
2.5
No Load Amps (Cordless Motors)
960960Output Watts
16001600Input Watts
1900-34001900-3400No Load Speed / RPM
21.5mm21.5mmInitial Brush Length
1.55O6.50OField / Stator Resistance Brake
0.17O0.81OField / Stator Resistance Run
0.28O0.95OArmature / Rotor Resistance
5050Frequency
115230Voltage
go to:
INDEX - PREVIOUS - NEXT
DW718
3 Service Drawings
go to:
INDEX - PREVIOUS - NEXT
DW718
3 Service Drawings
Handle Wiring
Motor Cable
White - connects to Red from
Electronic Module.
Yellow - connects to Terminal 2 on
switch Bottom.
Red - connects to Terminal 2 on
switch Top.
Black connects to Terminal 1 on
switch Top.
Electronic Module
Red - connects to White from the
motor.
White - connects to White from
the connector block plus
Black from the suppressor.
Black - connects to Terminal 1 on
switch - Bottom plus Black
from the suppressor.
White/Orange Plugs into the
potentiometer.
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Diagnosis and Root Cause
4.1
Diagnosis
Check the unit is not plugged in
Check Cable
Check whether blade is tight
Check condition of blade
Check condition of drive belt
Check guard operation
Plug unit in
Quick test and check all functions
Make a test cut
Check for accuracy
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2
Blade Removal
Hold guard in the up position and loosen
the guard plate screw. Hold in the spindle
lock pin and use spanner supplied to
remove the blade bolt. Undo bolt in a
clockwise direction
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2.1
Guard Removal
Remove 2 Torx 20 screws as
shown by red arrows and
remove the guard linkage
Remove 2 Torx 20 screws as
shown by red arrows and
remove the guard
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2.2
Removal of Switch Handle
Remove 2 screws and lift off access panel. This is where the laser
plugs in.
Remove 1 screw and remove the handle.
Remove ?? Screws and remove handle cover.
Note how handle is wired and unplug/unscrew all connections.
Remove handle.
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2.3
Wiring Layout
Motor Cable
White - connects to Red from Electronic
Module.
Yellow - connects to Terminal 2 on switch
Bottom.
Red - connects to Terminal 2 on switch Top.
Black connects to Terminal 1 on switch
Top.
Electronic Module
Red - connects to White from the motor.
White -
connects to White from the connector
block plus Black from the suppressor.
Black - connects to Terminal 1 on switch -
Bottom plus Black from the suppressor.
White/Orange Plugs into the potentiometer.
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2.4
Removal of Belt cover & Electronics
Belt cover can be removed Electronic module can be removed by
undoing 1 Torx 20 screw.
Please handle this component with care
go to:
INDEX - PREVIOUS - NEXT
DW718
4 Repair Instructions
Strip Down Guidelines / Procedures
4.2.5
Removal of Belt & Motor
Measure belt at centre before removal appx 10 mm
at centre.
Slacken belt tension screw Remove belt
Remove 6 screws Remove motor
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38

DeWalt DW718 Service Repair Training

Type
Service Repair Training

The DeWalt DW718 305mm Compound Slide Mitre Saw is a versatile and powerful tool designed to deliver precise and efficient cuts in a variety of materials. With its impressive crosscut and vertical capacities, it excels in handling large materials such as baseboards and roof trusses. The innovative grooving stop enables precise depth adjustment for grooving and rebating applications. The saw's accuracy is further enhanced by its precise miter and bevel system, ensuring clean and accurate cuts every time.

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI