Woodstock M1112 Owner's manual

Category
Lathes
Type
Owner's manual

This manual is also suitable for

Model M1112
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 12/14
and Owner's Manual Revised 03/12
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
COPYRIGHT © JUNE, 2016 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China#18261WK
We made the following changes to this machine since the manual was printed:
Spindle ON/OFF switch has been changed from a rotary switch to a micro switch.
Spindle ON/OFF switch wiring has been revised.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
READ THIS FIRST
New Spindle ON/OFF Switch
4919V2
4918V2
4917
4916
4915
4914
4913
4911
4910
4909
4908
4907V2
4912
4920
4921
4922
4923
4924
REF PART # DESCRIPTION
4907V2 XM11124907V2 FEED ROD V2.12.14
4918V2 XM11124918V2 CONNECTION BRACKET V2.12.14
4919V2 XM11124919V2 SPINDLE ON/OFF SWITCH V2.12.14
4920 XM11124920 CAP SCREW M4-.7 X 6
4921 XM11124921 CAP SCREW M6-1 X 8
4922 XM11124922 SPINDLE SWITCH ARM
4923 XM11124923 SPINDLE SWITCH BOX
4924 XM11124924 BUTTON HD CAP SCR M4-.7 X 45
Revised Spindle ON/OFF Switch Wiring
Spindle Rotation Switch
C
C
NO NO
NC
NC
4
5
7
6
To Electrical
Cabinet
Page 51
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Woodstock Technical Support .................. 2
Controls and Features ........................... 6
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%.
Standard Safety Instructions ................... 7
Additional Safety Instructions for Lathes .... 9
Avoiding Potential Injuries .................... 10
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ((
Circuit Requirements .......................... 11
Grounding Requirements ...................... 12
Extension Cords ................................ 12
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (*
Inventory ........................................ 13
Uncrating and Lifting .......................... 14
Cleaning Machine ............................... 15
Machine Placement ............................ 15
Mounting to Shop Floor ........................ 16
Power Connection .............................. 16
Test Run & Break-In ............................ 17
Tailstock ......................................... 19
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )(
General .......................................... 21
Spindle Speeds .................................. 21
Mounting Chuck or Faceplate ................ 22
Swapping Jaws .................................. 25
Four-Jaw Chuck ................................ 26
Faceplate ........................................ 27
Centers........................................... 28
Spindle Spider .................................. 28
Steady Rest ...................................... 29
Follow Rest ...................................... 29
Feed Direction Lever .......................... 30
Feed Rod Lever ................................. 30
Gearbox Levers ................................. 31
Feed Rate Chart ................................ 31
Carriage/Cross Feed Lever ................... 32
Half-Nut Lever and Inch Threading.......... 32
Change Gears & Metric Threading ........... 33
Carriage Handwheels .......................... 35
Tool Post & Holder ............................. 35
Tailstock ......................................... 36
Cutting Shallow Tapers with Tailstock ...... 37
Drilling with Tailstock ......................... 37
Gap Piece Removal............................. 38
Model M1112 Lathe Accessories .............. 39
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +'
General Maintenance .......................... 40
General Cleaning ............................... 40
General Lubrication ............................ 40
Coolant System ................................. 42
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +*
Troubleshooting ................................. 43
Troubleshooting ................................. 44
Gibs ............................................... 45
Half-Nut Adjustment ........................... 46
Adjusting/Replacing V-Belts .................. 47
Spindle Bearing Preload ....................... 48
M1112 Main Electrical Box Wiring Diagram 51
Headstock Shifters and Change Gears ...... 58
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ,0
Headstock Gearing and Control Panel ..... 60
Quick Change Gearbox ........................ 62
Apron Assembly ................................. 64
Saddle and Cross Feed ........................ 66
Compound Rest ................................. 68
Tailstock Assembly ............................. 69
Bed and Motor Parts ........................... 70
Cabinet Parts ................................... 71
Spindle Switch Control Rod Assembly ....... 73
Coolant System and Lamp .................... 74
Lathe Accessories .............................. 75
Main Electrical Box ............................ 76
Follow Rest and Steady Rest ................. 77
Label Placement ............................... 78
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Model M1112 Lathe has been specially designed to provide many years of trouble-
free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure
safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, set up, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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

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

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



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
-6-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
@EKIF;L:K@FE
Model M1112 lathe.
:fekifcjXe[=\Xkli\j
8% Quick Change Gearbox Levers
9% Feed Rod Lever
:% Emergency Stop/RESET Button
;% POWER START Button
<% Pump Switch
=% Feed Direction Lever
>% Gear and Belt Cover
?% Inching/Jog Button
@% Power Light
A% Spindle Speed Levers
B% 3-Jaw Chuck
C% Steady Rest
D% Cross Feed Handwheel
E% Halogen Work Light
F% Follow Rest
G% Tool Rest
H% Compound Rest Handwheel
I% Tailstock Spindle and Center
J% Tailstock Spindle Lock Lever
K% Tailstock Spindle Handwheel
L% Back Splash Guard
M% Tailstock
N% Leadscrew
O% Spindle Rotation ON/OFF Lever
P% Feed Rod
Q% Chip Tray
88% Storage Cabinet
99% Stand Mounting Points
::% Thread Dial
;;% Half-nut Lever
<<% Apron/Cross Feed Lever
==% Carriage Handwheel
D
E
F
G
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
A
B
C
AA
CC
DD
EE
FF
BB
H
-7-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J8=<KP
J8=<KP
I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<%
=8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC
I<JLCK@EG<IJFE8C@EALIP%
JkXe[Xi[JX]\kp@ejkilZk`fej
(% K_fifl^_cpi\X[k_\@ejkilZk`feDXelXcY\]fi\fg\iXk`e^pflidXZ_`e\%Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
)% B\\gnfibXi\XZc\XeXe[n\ccc`^_k\[%Clutter and inadequate lighting invite potential hazards.
*% >ifle[Xcckffcj%If a machine is equipped with a three-prong plug, it must be plugged into a
three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in
accommodating a two-hole receptacle, ground using a screw to a known ground.
+% N\Xi\p\gifk\Zk`feXkXcck`d\j%Use safety goggles with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
,% 8mf`[[Xe^\iflj\em`ifed\ekj%Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
-% <ejli\Xcc^lXi[jXi\j\Zli\cp`egcXZ\and in working condition.
.% DXb\jli\jn`kZ_`j`ek_\F==gfj`k`febefore connecting power to machine.
/% B\\gnfibXi\XZc\Xe#free of clutter, grease, etc.
0% B\\gZ_`c[i\eXe[m`j`kfijXnXp%Visitors must be kept at a safe distance while operating unit.
('% :_`c[giff]pflinfibj_fgwith padlocks, master switches or by removing starter keys.
((% JkfgXe[[`jZfee\Zkk_\dXZ_`e\n_\eZc\Xe`e^#X[aljk`e^fij\im`Z`e^%
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
EFK@:<
-8-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J8=<KP
()% ;fefk]fiZ\kffc%The machine will do a safer and better job at the rate for which it was
designed.
(*% Lj\Zfii\Zkkffc%Do not force machine or attachment to do a job for which it was not designed.
(+%N\Xigifg\iXggXi\c%Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair
away from moving parts.
(,% I\dfm\Z_lZbb\pj#iX^j#Xe[kffcj%Before turning the machine on, make it a habit to check
that all chuck keys and wrenches have been removed.
(-% B\\ggifg\i]ffk`e^Xe[YXcXeZ\ at all times.
(.% CfZbk_\dfY`c\YXj\]ifddfm`e^Y\]fi\]\\[`e^k_\nfibg`\Z\`ekfk_\dXZ_`e\.
(/% ;fefkc\Xm\dXZ_`e\leXkk\e[\[%Wait until it comes to a complete stop before leaving the
area.
(0% G\i]fiddXZ_`e\dX`ek\eXeZ\Xe[ZXi\%Follow lubrication and accessory attachment
instructions in the manual.
)'% B\\gdXZ_`e\XnXp]ifdfg\e]cXd\%Operating machines near pilot lights or open flames
creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause
an explosion. Do not operate the machine in high-risk areas, including but not limited to, those
mentioned above.
)(% @]XkXepk`d\pflXi\\og\i`\eZ`e^ difficulties performing the intended operation, stop using the
machine! Then contact our technical support or ask a qualified expert how the operation should be
performed.
))% 9\XnXi\k_XkZ\ikX`edXk\i`XcjdXpZXlj\XeXcc\i^`Zi\XZk`fe`eg\fgc\Xe[Xe`dXcj,
especially when exposed to fine dust. Make sure you know what type of material dust you will be
exposed to and the possibility of an allergic reaction.
)*%?XY`kjÇ^ff[Xe[YX[ÇXi\_Xi[kfYi\Xb%Develop good habits in your shop and safety will
become second-nature to you.
-9-
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Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk#
Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^
Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe
Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j
[`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[
i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\
kf\hl`gd\ekfigffinfibi\jlckj%
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(% 8MF@;@E>@EALIP1Read and understand this manual before operating this machine.
)% J8=<:C<8E@E>1 Do not clear chips by hand. Use a brush to avoid lacerations, and never clear
chips while the lathe is turning, or entanglement may occur.
*% LJ@E>:FII<:KKFFC@E>1Always select the right tool bit for the job, and make sure cutting
edges are sharp. Dull or incorrect bits can break and become a projectile causing severe injury.
+% LJ@E>:?L:BB<P:FII<:KCP1Never walk away from the lathe with the key in the chuck. An
accidental start can throw the chuck key with great velocity causing severe injury.
,% J<:LI@E>8NFIBG@<:<1Make sure workpiece is properly held in chuck before starting lathe. A
workpiece thrown from the chuck will cause severe injury.
-% :?L:BJ8=<KP1 Get assistance when installing large chucks. Large lathe chucks are very heavy
and awkward to hold and may cause injury from dropping or lifting incorrectly, so protect your
hands and the precision ground ways. Always use a chuck cradle or piece of plywood over the bed
and ways to prevent accidental damage.
.% NFIBG@<:<JLGGFIK1Support a long workpiece if it extends from the headstock so it will not wob-
ble violently when the lathe is turned on. A workpiece that extends more than 2.5 times its diameter
must be supported by a center or steady rest or it may be thrown from the lathe.
/% 8MF@;@E>JK8IKLG@EALI@<J1 Make sure workpiece, cutting tool, and tool post have adequate
clearance before starting lathe. Check chuck clearance and saddle clearance before starting the
lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large
parts can be ejected from the chuck if the chuck speed is set too high.
0% 8MF@;@E>FM<ICF8;J1 Always use the appropriate feed and speed rates. Otherwise you may
break tooling or eject a workpiece causing severe injury.
('%8MF@;@E><EK8E>C<D<EK@EALI@<J1 Never attempt to slow or stop the lathe chuck by hand, and
tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.
((%D8@EK8@E@E>8J8=<NFIBGC8:<1 Never leave lathe unattended while it is running, or coworkers
or passers by may be injured severely.
(). GI<M<EK@E>C8K?<:I8J?<J1 Disengage the automatic feed levers after completing a job.
-10-
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8mf`[`e^Gfk\ek`Xc@eali`\j
=`^li\3. Always wear face and eye protection
when using lathes.
=`^li\2.Never walk away from the lathe with
the chuck key inserted in the chuck.
=`^li\1.Always protect the bed ways, and
unplug the lathe when retooling the lathe.
=`^li\4% Never use hands to stop or slow the
chuck when shutting down the lathe.
=`^li\5.Never wear loose clothing or gloves
when working with the lathe.
-11-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
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:`iZl`kI\hl`i\d\ekj
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.
)
:`iZl`kI\hl`i\d\ekj]fi))'M
This machine is prewired to operate on a 220V power
supply circuit that has a verified ground and meets the
following requirements:
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:`iZl`kJ`q\%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (,8dgj
Gcl^&I\Z\gkXZc\%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% E<D8-$(,
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=lcc$CfX[:lii\ekIXk`e^
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
=lcc$CfX[:lii\ekIXk`e^Xk))'M%%%%%%%%%%%%%%%%%% ()8dgj
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\c\Zki`ZXcnfibfek_`jdXZ_`e\%
EFK@:<
K_\ Z`iZl`ki\hl`i\d\ekjc`jk\[`ek_`j
dXelXc Xggcp kf X [\[`ZXk\[ Z`iZl`kÇ
n_\i\fecpfe\dXZ_`e\n`ccY\ilee`e^
XkXk`d\%@]k_`jdXZ_`e\n`ccY\
Zfee\Zk\[ kf X j_Xi\[ Z`iZl`k n_\i\
dlck`gc\ dXZ_`e\j n`cc Y\ ilee`e^ Xk
k_\jXd\k`d\#ZfejlckXhlXc`]`\[
\c\Zki`Z`Xekf\ejli\k_Xkk_\Z`iZl`k`j
gifg\icpj`q\[]fijX]\fg\iXk`fe%
-12-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
<C<:KI@:8C
>ifle[`e^I\hl`i\d\ekj
<ok\ej`fe:fi[j
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
=fi))'M:fee\Zk`fe
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
220V
=`^li\6% NEMA 6-15 plug & receptacle.
DO NOT modify the provided plug or use
an adapter if the plug will not fit your
receptacle. Instead, have a qualified
electrician install the proper receptacle
on a power supply circuit that meets the
requirements for this machine.
D`e`dld>Xl^\J`q\Xk))'M%%%%%%%%%%%%%%%%%%%%%% (+8N>
DXo`dldC\e^k_J_fik\i`j9\kk\i %%%%%%%%%%%%%%%%,']k%
The power cord and plug specified under "Circuit
Requirements for 220V" on the previous page has an
equipment-grounding wire and a grounding prong. The
plug must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances (see figure
to the right).
-13-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J<KLG
DX`e:fdgfe\ekj=`^li\7 Hkp
8% 6" Three-Jaw Chuck w/Jaws .............................1
9% Steady Rest .................................................1
:% Follow Rest .................................................1
;% Quick Change Tool Post ...................................1
<% Cabinet Base:
—Cabinets (Left & Right) .................................2
—Front Panel ...............................................1
—Front Panel Brackets ....................................2
8ZZ\jjfip:fdgfe\ekj=`^li\8)
=% 8" Four-Jaw Universal Chuck ............................1
>% 10" Faceplate...............................................1
?% Oil Bottle ...................................................1
@% Tool Box .....................................................1
A% Three-Jaw Chuck Jaws ...................................3
B% Tailstock Wrench ...........................................1
C% 3- and 4-Jaw Chuck Wrenches .......................1 EA
D% Square Socket T-Wrench ..................................1
E% Quick Change Tool Holder ................................1
F% Change Gears ..............................................1
—Gear 27-Tooth ............................................1
—Gear 26-Tooth ............................................1
—Gear 35-Tooth ............................................1
—Gear 40-Tooth (Installed) ..............................2
—Gear 45-Tooth ............................................1
—Gear 50-Tooth ............................................1
—Gear 60-Tooth ............................................1
—Gear 86/91-Tooth (Installed) ..........................1
G% Hex Wrench Set 2, 4, 5, 6, 8, 10 mm ..............1 EA
H% Wrenches 9/11, 10/12, 12/14, 17/19mm .........1 EA
I% Handwheel Handles .......................................2
J% Dead Center Spindle Sleeve .............................1
K% Arbor B16 to MT#3 ........................................1
L% Standard Dead Center MT#3 .............................1
M% Carbide Tipped Dead Center MT#3 .....................1
N% Live Center MT#3 ..........................................1
O% #2 Phillips & Standard Screwdrivers ................1 EA
P% Drill Chuck B16 1.5-13mm ...............................1
Q% Drill Chuck Key .............................................1
88% Spider Screws ..............................................4
99% Camlock Stud Kit ..........................................1
::% Cabinet Base Fasteners:
—Hex Bolts M12-1.75 x 40 ................................6
—Flat Washers 12mm .....................................6
—Phillips Head Screws M6-1 x 10 ..................... 12
—Hex Nuts M6-1 ............................................4
—Flat Washers 6mm ..................................... 12
@em\ekfip
J<KLG
=`^li\8% Packaged components.
H
F
I
G
L
K
V
W
T
U
S
R
Q
P
O
N
M
J
X
Y
Z
AA
CC
If any parts are missing, find the part num-
ber in the back of this manual and contact
Woodstock International, Inc. at (360) 734-
=`^li\7% Main contents.
B
C
A
E
D
BB
-14-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J<KLG
The Model M1112 lathe has been carefully crated. If
you notice the lathe has been damaged, contact your
authorized
E:AB8AJ
dealer immediately.
Kfc`]kXe[dfm\k_\cXk_\#[fk_\j\jk\gj1
(% Wrap two lifting straps around the bedway pedestals
and route them behind the feed rod, control rod, and
the lead screw, as shown in =`^li\ 9.
)% Move the apron toward the right to help balance the
load, as shown in =`^li\ 9.
*% Position the chip pan on top of the base assembly so
that the six lathe mounting holes align with top holes
of the cabinets.
+% Un-bolt the lathe from the pallet.
,% Slowly raise the lathe from the pallet, and move it
over the cabinet base to your prepared location.
-% Position the lathe so that the six M12-1.75 x 40
hex bolts and flat washers can be inserted through
the chip pan and partially threaded, but not fully
tightened, into the mounting holes of the cabinets
(see =`^li\10).
.% Shim between the lathe and cabinet base as required
to make the ways level at all four corner locations as
indicated with a machinist's level.
/% Fully tighten the six hex bolts to secure the lathe to
the cabinet base.
0% For best results, recheck the ways in 24 hours to
make sure the ways are still level and have not
twisted, and re-shim as required.
('% Install the backsplash with four M6-1 x 10 Phillips
head screws and flat washers.
LeZiXk`e^Xe[C`]k`e^
K_\Df[\cD((()n\`^_jXggifo`dXk\cp
(+'' cYj% Pfl n`cc e\\[ gfn\i c`]k`e^
\hl`gd\ek Xe[ Xjj`jkXeZ\ kf i\dfm\
k_`j dXZ_`e\ ]ifd k_\ ZiXk\ Xe[ gfj`$
k`fe `k% @ejg\Zk Xcc c`]k`e^ \hl`gd\ek
Xe[dXb\jli\k_XkXcc`j`eg\i]\Zk
nfib`e^fi[\iXe[`jiXk\[]fik_\cfX[
Y\]fi\Xkk\dgk`e^kfc`]kXe[dfm\k_`j
cXk_\%@^efi`e^k_`jnXie`e^dXpc\X[kf
j\i`fljg\ijfeXc`ealipfi[\Xk_%
=`^li\9% Lifting strap locations.
=`^li\10% Lathe mounting hex bolts.
EFK@:<
@]XcXk_\`jefkc\m\c#k_\nXpjZXekn`jkflkf]
Xc`^ed\ek# Xe[ Zlkk`e^ fg\iXk`fej dXp Y\ X]]\Zk\[%
DXb\jli\k_Xkpflic\m\c`jX_`^_$hlXc`kpdXZ_`e`jkj
c\m\c#Xe[k_XkXccd\Xjli`e^jli]XZ\jXi\g\i]\Zkcp
Zc\Xe%I\Z_\Zbk_\cXk_\nXpj`eX]\nn\\bjkfdXb\
jli\k_\]cffi_Xjefkj\kkc\[%I\$j_`dXji\hl`i\[%
-15-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J<KLG
 =cffiCfX[1 Your lathe is a heavy load distributed
in a small footprint, so you must reinforce the floor
if required. The floor MUST be level, or the lathe
frame and ways may twist and distort over time.
 Nfib`e^:c\XiXeZ\j1 Consider existing and antici-
pated needs, service panel access, length of rods
to be loaded into the lathe, and space for auxil-
iary stands, work tables or other machinery when
establishing a location for your lathe (see =`^li\11
for dimensions).
 C`^_k`e^1 Lighting should be bright enough to elimi-
nate shadow and prevent eye strain.
 <c\Zki`ZXc1 Outlets must be located near each
machine, so power cords are clear of high-traffic
areas.
:c\Xe`e^DXZ_`e\
The ways and other unpainted parts of your lathe are
coated with a waxy grease that protects them from
corrosion during shipment. Clean this grease off with a
solvent cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts cleaner,
lacquer thinner, or acetone—if you happen to splash some
onto a painted surface, you will ruin the finish.
DXZ_`e\GcXZ\d\ek
=`^li\11% Minimum wall clearances.
D8B<pflij_fgÈZ_`c[jX]\%É
<ejli\ k_Xkpfli nfibgcXZ\
`j`eXZZ\jj`Yc\kfpfle^jk\ij
Yp Zcfj`e^ Xe[ cfZb`e^ Xcc
\ekiXeZ\j n_\e pfl Xi\
XnXp%E<M<IXccfnlekiX`e\[
m`j`kfij `e pfli j_fg n_\e
Xjj\dYc`e^# X[aljk`e^ fi
fg\iXk`e^\hl`gd\ek%
8CN8PJ nfib `e n\cc$
m\ek`cXk\[ Xi\Xj ]Xi ]ifd
gfjj`Yc\ `^e`k`fe jfliZ\j
n_\elj`e^jfcm\ekjkfZc\Xe
dXZ_`e\ip% DXep jfcm\ekj
Xi\ kfo`Z n_\e `e_Xc\[ fi
`e^\jk\[% Lj\ ZXi\ n_\e
[`jgfj`e^ f] nXjk\ iX^j
Xe[ kfn\cj kf Y\ jli\
k_\p ;F EFK Zi\Xk\ ]`i\
fi \em`ifed\ekXc _XqXi[j%
E<M<I lj\ ^Xjfc`e\ fi
g\kifc\ld$YXj\[ jfcm\ekj
kfZc\XepflicXk_\%
-'
/'
)+
B\\g
Nfibg`\Z\
CfX[`e^8i\X
LefYjkilZk\[
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*-
:_`gKiXp
-16-
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J<KLG
Although not required, we recommend that you mount
your new machine to the floor. Because this is an optional
step and floor materials may vary, floor mounting
hardware is not included. Generally, you can either bolt
your machine to the floor or mount it on machine mounts.
Both options are described below. Whichever option you
choose it will be necessary to use a precision level to
level your machine.
9fck`e^kf:feZi\k\=cffij
Anchor studs, lag screw and anchor (=`^li\12) are two
popular methods for anchoring an object to a concrete
floor. We suggest you research the many options and
methods for mounting your machine and choose the one
that best fits your specific application.
Dflek`e^kfJ_fg=cffi
EFK@:<
8eZ_fi jkl[j Xi\ jkife^\i Xe[ dfi\
g\idXe\ek Xck\ieXk`m\j kf cX^ j_`\c[
XeZ_fij2_fn\m\i#k_\pn`ccjk`Zbflkf]
k_\ ]cffi# n_`Z_ dXp ZXlj\ X ki`gg`e^
_XqXi[ `] pfl [\Z`[\ kf dfm\ pfli
dXZ_`e\XkXcXk\igf`ek%
=`^li\12% Typical fasteners for mounting
to concrete floors.
Lag Screw and Anchor
Anchor Stud
9\]fi\ Zfee\Zk`e^ k_\ dXZ_`e\ kf
gfn\i# XcnXpj dXb\ jli\ k_\ i\j\k
Ylkkfefe k_\ Zfekifc gXe\c`jglj_\[
`ekfXmf`[le\og\Zk\[jkXik$lgj%
G
roun
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To
Power Source
=`^li\13% Locations of power cord
connections inside the electrical cabinet.
Gfn\i:fee\Zk`fe
Before the machine can be connected to the power
source, an electrical circuit, power cord, plug, and
receptacle must be prepared per the <C<:KI@:8C section
in this manual, and all previous setup instructions in the
manual must be complete to ensure that the machine has
been assembled and installed properly.
KfZfee\Zkk_\gfn\iZfi[#[fk_\j\jk\gj1
(% Make sure the power cord is NOT connected to
power.
)% Open the electrical cabinet and identify the C and
Eterminals, and the grounding plate (G<) at the
bottom left of the cabinet (see =`^li\13).
*% Attach insulated crimp-on wire terminals to the
wires of the power cord.
+% Securely connect the incoming ground to the G<
terminal and the two incoming hot leads to the C
and Eterminals.
,% Close and secure the electrical cabinet.
-17-
D((()()o*->lejd`k_`e^CXk_\D]^%J`eZ\+&'/
J<KLG
K\jkIle9i\Xb$@e
The purpose of the test run and break-in is to make sure
the lathe and safety features operate correctly, and
that the lathe can enter service quickly without bearing
damage if heavy work loads are immediately anticipated.
KfY\^`ek_\k\jkileYi\Xb$`egifZ\[li\#[fk_\j\
jk\gj1
(% Make sure the lathe is lubricated and the headstock
oil level is full. Refer toClYi`ZXk`fe on GX^\+'.
)% Make sure the chuck is correctly secured to the
spindle. Refer to Dflek`e^:_lZbXe[=XZ\gcXk\ on
GX^\)) for details.
*% Disengage the half-nut lever and the feed lever
(=`^li\14).
+% Connect power to the machine.
,% Rotate the red stop/RESET button (=`^li\15)
clockwise so it pops out.
-% Make sure the spindle rotation ON/OFF lever is in
the central or neutral position (=`^li\14).
.% Move the speed levers to 9 and
; so the spindle will
rotate at 70 RPM (=`^li\15).
DXb\ jli\ Xcc gfn\i ]\\[ c\m\ij Xe[ [`Xcj Xi\
[`j\e^X^\[ Y\]fi\ jkXik`e^ k_\ cXk_\ K_fifl^_cp
]Xd`c`Xi`q\ pflij\c] n`k_ Xcc k_\ Zfekifcj Xe[ k_\`i
]leZk`fejY\]fi\lj`e^Xepgfn\i]\\[
EFK@:<
EFK@:<
E<M<I j_`]k cXk_\ ^\Xij n_\e cXk_\
`j fg\iXk`e^# Xe[dXb\ jli\ Yfk_k_\
_Xc]$elk c\m\i Xe[ k_\ ]\\[ c\m\i Xi\
[`j\e^X^\[Y\]fi\pfljkXikk_\cXk_\
Fk_\in`j\k_\cXk_\n`cc]\\[k_\Xgife
`ekf k_\ Z_lZb fi kX`cjkfZb ZXlj`e^
j\m\i\cXk_\[XdX^\%
=`^li\14% Apron controls.
Feed Lever is
Horizontal
(Disengaged)
Half-nut Lever
is Pulled Up
(Disengaged)
=`^li\15%Headstock controls.
Speed Levers
Spindle Rotation
ON/OFF Lever
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Woodstock M1112 Owner's manual

Category
Lathes
Type
Owner's manual
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