TABLE OF CONTENTS 2
TABLE OFCONTENTS
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT INFORMATION ................................................ 5
Overview of labels............................................................ 6
VIEW OF VEHICLE............................................................. 10
View of the vehicle from the left front (example) ............... 10
View of the vehicle from the right rear (example) .............. 11
SERIAL NUMBERS............................................................ 12
Chassis number............................................................. 12
Type label..................................................................... 12
Engine number.............................................................. 12
Key number .................................................................. 12
Fork part number........................................................... 13
Shock absorber part number........................................... 13
CONTROLS ....................................................................... 14
Clutch lever .................................................................. 14
Hand brake lever ........................................................... 14
Throttle grip.................................................................. 14
Emergency OFF switch................................................... 14
Electric starter button .................................................... 14
Light switch .................................................................. 15
Turn signal switch ......................................................... 15
Horn button .................................................................. 15
Overview of indicator lamps............................................ 15
Ignition switch .............................................................. 15
Speedometer................................................................. 16
Speedometer activation and test ..................................... 16
Tripmaster switch .......................................................... 16
Setting kilometers or miles ............................................. 16
Setting the clock ........................................................... 17
Adjusting the speedometer functions............................... 17
Querying the lap time .................................................... 18
Display mode SPEED (speed) ......................................... 18
Display mode SPEED/H (service hours)............................ 18
Display mode SPEED/CLK (clock) ................................... 19
Display mode SPEED/LAP (lap time) ............................... 19
Display mode SPEED/ODO (odometer) ............................. 19
Display mode SPEED/TR1 (trip master 1) ........................ 19
Display mode SPEED/TR2 (trip master 2) ........................ 20
Display mode SPEED/A1 (average speed 1)...................... 20
Display mode SPEED/A2 (average speed 2)...................... 20
Display mode SPEED/S1 (stop watch 1) .......................... 21
Display mode SPEED/S2 (stop watch 2) .......................... 21
Opening filler cap.......................................................... 22
Closing filler cap ........................................................... 22
Fuel tap........................................................................ 22
Choke........................................................................... 23
Shift lever..................................................................... 23
Kick starter................................................................... 23
Foot brake lever............................................................. 23
Side stand .................................................................... 24
Steering lock................................................................. 24
Locking the steering ...................................................... 24
Unlocking the steering ................................................... 25
PUTTING INTO OPERATION............................................... 26
Advice on first use ......................................................... 26
Running-in the engine ................................................... 27
Preparing vehicle for arduous riding conditions................. 27
Preparing for riding on dry sand ...................................... 27
Preparing for riding on wet sand...................................... 28
Preparing for riding on wet and muddy surfaces................ 29
Preparing for rides at high temperature and slow speed..... 30
Preparing for rides at low temperatures or in snow ............ 30
RIDING INSTRUCTIONS .................................................... 31
Checks and maintenance before putting into operation...... 31
Starting ........................................................................ 31
Starting up ................................................................... 32
Shifting, riding.............................................................. 32
Braking ........................................................................ 32
Stopping, parking .......................................................... 33
Refueling...................................................................... 33
SERVICE SCHEDULE......................................................... 35
Service schedule ........................................................... 35
Service work (as additional order).................................... 36
TUNING THE CHASSIS...................................................... 37
Checking the basic suspension setting with the rider's
weight .......................................................................... 37
Compression damping of shock absorber.......................... 37
Adjusting the high-speed compression damping of the
shock absorber .............................................................. 37
Adjusting the low-speed compression damping of the
shock absorber .............................................................. 38
Adjusting the rebound damping of the shock absorber....... 38
Measuring rear wheel sag unloaded ................................. 39
Checking static sag of shock absorber.............................. 39
Checking riding sag of shock absorber ............................. 39
Adjusting spring preload of the shock absorber x............ 40
Adjusting riding sag x.................................................. 40
Checking basic setting of fork ......................................... 41
Adjusting the compression damping of the fork ................ 41
Adjusting the rebound damping of the fork....................... 41
Adjusting spring preload of the fork................................. 42
Handlebar position ........................................................ 42
Adjusting the handlebar position x................................ 42
SERVICE WORK ON THE CHASSIS ..................................... 44
Raising the motorcycle with the lift stand ........................ 44
Removing the motorcycle from the lift stand .................... 44
Bleeding fork legs.......................................................... 44
Cleaning the dust boots of the fork legs ........................... 44
Loosening the fork protector ........................................... 45
Positioning the fork protector.......................................... 45
Removing the fork legs x.............................................. 45
Installing fork legs x.................................................... 45
Removing the fork protector x....................................... 46
Installing the fork protector x ....................................... 46
Removing the lower triple clamp x ................................ 46
Installing the lower triple clamp x................................. 47
Checking steering head bearing play................................ 48
Adjusting play of steering head bearing x....................... 48
Greasing the steering head bearing x............................. 48
Removing the shock absorber x..................................... 49
Installing the shock absorber x ..................................... 49
Removing the front fender.............................................. 49
Installing the front fender............................................... 49
Removing the seat ......................................................... 50
Mounting the seat ......................................................... 50
Removing the air filter box lid......................................... 50
Installing the air filter box lid.......................................... 50
Removing the air filter x............................................... 50
Installing the air filter x ............................................... 51
Cleaning air filter x...................................................... 51
Removing main silencer ................................................. 52
Installing the main silencer ............................................ 52