Zip HydroChill HC05 floorstanding 20 ltr chilled single lever tap User manual

Zip
Brand
Zip
Model
HydroChill HC05 floorstanding 20 ltr chilled single lever tap
Type
User manual
1
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
Zip
HydroChill
Installation instructions and user guide
Model HC05T120
2Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
Table of contents
Read the
instructions
SECTION 1 Using these instructions .................................................................. 3
Before you start ................................................................................................. 3
Explanation of symbols ..................................................................................... 3
Introduction ...................................................................................................... 3
SECTION 2 IMPORTANT SAFETY INSTRUCTIONS .............................................. 4
SECTION 3 WARNINGS & REGULATORY INFORMATION ................................... 5
SECTION 4 Technical data ................................................................................. 7
4.1 Technical data table...................................................................................... 7
SECTION 5 Parts supplied ................................................................................. 8
5.1 Supplied parts checklist ................................................................................ 8
5.2 Filter identification ....................................................................................... 8
SECTION 6 Installing the appliance ................................................................... 9
6.1 Positioning and ventilation ......................................................................... 9
6.2 Attach the tap spout and lever ....................................................................11
6.3 Connect the appliance font to waste ..........................................................12
6.4 Push fit best practice .................................................................................. 13
6.5 Connect the water supply ........................................................................... 13
6.6 Connect the electricity supply ................................................................... 16
6.7 Earth continuity test ................................................................................... 17
SECTION 7 Commissioning and operation .......................................................18
7.1 Switch on & commissioning .........................................................................18
7.2 Operation .................................................................................................... 19
SECTION 8 Maintenance ................................................................................. 20
8.1 Replace and flush the filter ........................................................................ 20
8.2 Cleaning ......................................................................................................21
Environmental information ............................................................................. 22
Warranty ...........................................................................................................23
3
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 1 Using these instructions
Introduction
Dear Customer,
Congratulations on the purchase of your Zip appliance.
• Your new appliance is designed to give you years of trouble-free service
provided that the instructions contained in this manual are followed.
• All new Zip products are energy efficient, simple to operate and easy to
service.
• Find out more about Zip products at www.zipwater.co.uk.
Read and use the instructions supplied with individual kit
components for a safe installation.
Before you start
!
!
Explanation of symbols
Read the
instructions
WARNING
!
!
Danger of
electric shock
!
!
Hot surface
4Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 2 IMPORTANT SAFETY INSTRUCTIONS
Safety
This appliance is not intended for use by children under 8 years or persons
(including children under 8 years) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning the use of the appliance by
a person responsible for their safety. Children should be supervised to
ensure that they do not play with the appliance.
Qualifications
To avoid hazards, all installation procedures must be carried out by a
suitably qualified tradesperson. The power cable and power outlet must be
in a safe visible position for connection.
Lifting
Take care when lifting. The appliance may exceed safe lifting limits. If you
feel this is beyond your personal capabilities, please seek assistance with
the lift. Do not lift the appliance by the tap.
Airflow
The appliance operates within the ambient temperature range 5ºC -
35ºC. Proper air circulation must be provided. The system will operate
satisfactorily only if the recommended air gaps are provided.
Installation
The appliance must be installed on a horizontal surface sufficiently robust
to support its weight. Locate in a space sufficient to use the appliance
safely (e.g. free from risk of congestion and tripping hazards).
Sanitising
Once your system is installed it is recommended that during the
commissioning process it is sanitised to the current guidelines before first
use. Please contact us on 0345 6 005 005 to book your commissioning
service visit.
!
!
Compliance
In the UK the appliance must be installed in accordance with
water supply byelaws, current IEEE regulations and local authority
byelaws.
5
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 3 WARNINGS & REGULATORY INFORMATION
!
• The appliance must be earthed, earthing is provided via the power
cable. The resistance of the earth connection to each exposed metal
part must be less than 1Ω. It is the responsibility of the installer to ensure
the power point is earthed.
• All installation and service work must be completed by trained and
suitably qualified tradespeople. Faulty operation due to unqualified
persons working on this product may void warranty coverage.
!
• Electrical installation must conform to current IEEE wiring regulations.
• As the installer, it is your responsibility to supply and install all valves as
required by local regulations and relevant standards.
• The appliance is rated for 220-240V 50Hz AC operation.
• Do not remove the cover of the appliance under any circumstances
without first isolating it from the power supply.
• Connect only to a potable (wholesome, cat1) mains water supply.
• Never locate the system near, or clean with water jets.
• Do not expose the appliance to the elements of nature.
• A pressure limiting valve must be fitted for mains water pressures above
the max. limits stated.
• Use of tools can be hazardous, assess the risks before you start.
• A clearance envelope around the appliance must be provided to allow
adequate ventilation and service access for safe and effective use.
• Valve and fitting threads must be sealed appropriately with PTFE
tape where compression seals are not provided. Do not over tighten
plumbing and hose connections.
• The power cord and power outlet must be in a safe and accessible
position after installation. When positioning the appliance, ensure the
power supply cord is not trapped or damaged. If it is damaged it must be
replaced by a Zip service provider or a qualified electrician.
• FOR CONTINUED SAFETY OF THIS APPLIANCE IT MUST BE INSTALLED,
OPERATED AND MAINTAINED IN ACCORDANCE WITH THE
MANUFACTURER’S INSTRUCTIONS.
6Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 3 WARNINGS & REGULATORY INFORMATION
• As with all refrigeration systems, irreparable damage can be caused by
laying the appliance on its side or even transporting upside down.
• For safe operation, the appliance is designed to be installed,
commissioned and used within 48 hours. Should it not be required for an
extended period of time, do not fill and commission until ready for first
use.
• If your appliance is left idle before use, for water taste and quality
reasons, any non-use of more than 48 hours, we recommend a system
flush be performed. On first use after a period of non-use, run the
chilled function for 60 seconds to flush the filter and system. Not
flushing the system may affect the water quality. If taste or water quality
issues persist, a filter change and sanitisation may be required.
• For UK, this appliance only contains materials that conform to the
requirements of BS6920:2014 ‘Suitability of non metallic materials and
products for use in contact with water intended for human consumption
with regard to their effect on the quality of water’.
• Zip cannot be held responsible for any appliance malfunction if the
water pressure exceeds that stated. If in doubt, consult your water
supply company.
• Whilst reasonable precaution is taken to prevent an overflow, Zip cannot
be held responsible for any damage caused as a result of incorrect
installation or blockage of the overflow or failure to direct the overflow
to a safe outlet.
7
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
A pressure limiting valve must be fitted for mains water pressures
above the max. limits stated above in accordance with local
plumbing regulations.
!
SECTION 4 Technical data
Model Unit HC05T120
Width mm 311
Depth mm 307
Height mm 1237 (inc tap)
Cooling system Direct cooling tank
Cooling type Force ventilation
Cooling capacity L/hr 20
Supply voltage V AC Single phase 230V 50Hz
Power rating kW 0.185
Water temperature OC 5 - 12
Working temperature range OC 5 - 35
Inlet water pressure range bar 2.0 - 3.5
Refrigerant gas HFC R290
Max continuous dispense L 3
Tank capacity L 4
Weight (empty) kg 22
Weight (full) kg 26
Water inlet connection mm 8
4.1 Technical data table
Rating at room temp. of 25OC and inlet water temp. of 20OC
8Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 5 Parts supplied
5.1 Supplied parts checklist
• Before starting installation check that you have the following parts.
Qty Description
1 Appliance & tap kit
1 Access cover key
1 Installation and user instructions
Filter kit
1 Install Rail Inc Waterblock (15mm mains connection)
5m 1/4" Blue pipe
5 6.4mm Natural Nylon P clip
7 10mm x 5/8" Pozi Screw
1 3/4" BSP - 1/4" Push fit connector
1 1/4"- 5/16" Straight connector
1 Micropurity filter for chillers ,3 micron
1 Zip Filter Head side outlet external
5.2 Filter identification
93705
• The filter is identified on its front label.
9
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
• A clearance envelope must be provided to allow service access and
ventilation for the safe and effective use of the appliance.
Use instructions supplied with individual kit parts.
!
!
Use of tools can be hazardous, assess the risks before you start.
6.1 Positioning and ventilation
!
• Install the appliance within reach of a mains wholesome (cat 1) water
supply, and a 230V 50Hz mains electricity supply.
• Use the illustration below & on page 10 as a guide, and follow the steps
through this section of the manual.
6.1.1 Clearance envelope
A clearance envelope must be provided.
Side -side Front -back
100mm 100mm
100mm
100mm
If the appliance has been shipped horizontally or on an angle, stand
upright and allow 8 hours before the electricity supply is connected.
10 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
Mains water supply
1
Isolation valve (install rail)
2
Water block
3
51/4" plastic pipe
6Filter & head
Access cover lock
7
8Bubbler
9Dispensing tap
1
2
3
4
7
6
8
11
43/4" BSP - 1/4" adapter
6.1.2 Installation layout and features
5
10 Font waste pipe (flexible drain
hose)
9
11 Waste to drain
10
12
12 Mains electricity supply
13 1/4" - 5/16" connector
13
11
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
6.2 Attach the tap spout and lever
• Locate the tap lever and clip onto
the tap body.
Tap lever
Tap spout
Securing
screw
• Screw the tap spout into the tap
body, and secure with the screw on
the back of the tap body.
Tap body
Tap font
12 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
6.3 Connect the appliance font to waste
!
!
IMPORTANT drain pipework must be no less than 15 mm diameter.
• Locate the font drain connection at
the rear of the appliance.
• Attach an 18mm flexible drain hose
(not supplied). to the font drain
connection.
• Secure with a worm drive clamp (not
supplied).
• Connect the flexible drain hose to
waste.
1 2
3
Font drain
connection
Flexible drain
hose
Worm drive
clamp
Waste to drain
Flexible drain
hose
Font
13
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
!
!
Use instructions supplied with the individual system components.
Valves and fittings must be sealed with PTFE
tape if compression seals are not included.
6.5 Connect the water supply
!
!
Water supply pressure range 2 - 3.5 bar.
If the mains water pressure is below 2 bar a fault could arise.
If the mains water pressure exceeds 3 bar a suitable water pressure
reducing valve must be fitted.
Zip cannot be held responsible for any appliance malfunction if the water
pressure is not within the range stated. If in doubt, consult your water
supply company.
2. Pull pipe
out
1. Press collet
down
Insert Remove
2. Push pipe to
end stop
1. Cut pipe
clean & square
6.4 Push fit best practice
!
!
Always use new pipes, fittings and connectors when installing the
appliance.
14 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
6.5.1 Mains water connection
(Using the filter, install rail & Water block)
15mm mains water
connection
Isolation
valve
Water
Block
Install rail
Use instructions supplied with the individual system components.
Appliance 5/16"
flexible water pipe
Rear of appliance
3/4” BSP - 1/4"
push fit adapter
• Water purification filters ensure fresh tasting water.
• The Water Block limits the amount of water flowing to a predetermined
flow rate, lowering the
risk of harm to people
and damage to property.
• Use the arrangement
shown in the adjacent
diagram for water supply
including a Water Block
system.
• See next page for
Water Block installation
requirements.
• See the installation
instructions supplied with
the filter & head to install.
• See page 20 to fit and
flush the filter.
1/4" plastic
pipe
Filter & head Appliance 5/16"
flexible water pipe
1/4" - 5/16"
connector
15
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
6.5.1 Mains water connection
(Using the filter, install rail & Water block) This device must be installed vertically with
the direction of flow downwards (inlet at
the top, outlet at the bottom). See Fig. 1.
• The Water block should be installed in a convenient
location on the water supply line to the appliance.
• Rotate Pointer ‘P’ (see Fig.3) until in line with the max.
required flow. The number scale corresponds to 5 litres
of flow i.e. 1 = 5 litres, 10 = 50 litres.
• The key (see Fig.2) should be used to adjust the pointer.
• The inlet should be connected via a 15mm copper tail or
install rail.
• The outlet shall be connected via the 3/4” BSP - 1/4”
push fit brass fitting supplied.
• Ensure that the direction of flow through the Water block is correct and
that the filter screen (see Fig.2) is inserted correctly with the convex
surface facing towards the water supply.
6.5.2 Water block
6.5.3 Reset Procedure
• The Water block will activate and shut off the supply if more water than the
set amount is drawn off at one time.
• In this event isolate the water supply to the Water block.
• Identify and repair the leak then press the reset lever (Fig. 2).
• Tripping issues, contact Technical support on 0345 6 005 005 for advice.
Fig. 1
Fig. 3
Direction of flow
Fig. 2
Fit key to adjust flow
Reset lever
Seal Reset
device
Direction of
flow
Filter
screen
0
1
2
3
4
5
6
7
8
9
SECTION 6 Installing the appliance
0
1
2
3
4
5
6
7
8
9
!
!
16 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
!
Before you start, read :
SECTION 2 IMPORTANT SAFETY INSTRUCTIONS.
SECTION 3 WARNINGS & REGULATORY INFORMATION.
Do not switch on the mains electricity supply until installation is complete,
The system earth must be verified once the mains electricity supply
connection has been established.
6.6 Connect the electricity supply
All models
• Connect the appliance 13A bonded 3 pin plug to an earthed,
mains 13A 230V 50Hz supply socket.
230V 50HZ
13A socket
17
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 6 Installing the appliance
6.7 Earth continuity test
6.7.1 To test the earth continuity
• Isolate the appliance from the
electricity supply.
• Set the meter to the lowest ohms ()
scale and set to a reading of 0 with
the meter probes connected together.
• Connect one of the meter probes
to the earth pin of the mains 13A plug
(or earth wire of the mains cable).
• Connect the second meter probe to a
One probe connected
to the mains cable
earth wire / pin
One probe
connected
to chassis
DMM
• Before installation, the earth
continuity must be checked.
Use an insulation tester,
appliance tester , DMM or
continuity tester with an
accuracy of Class 5 or better
(±5% at full-scale deflection).
<1.0
Ω
!UV
!
!
!
All accessible metal
parts must be earthed.
bare patch of metal or a screw (the
edge is best) on the appliance and
read the display.
• Repeat with the second test probe
touching the metal body of the tap &
bubbler.
• All readings should be less than 1.
• If any of the reading are above this
value, check the earth connection
inside the appliance.
18 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 7 Commissioning and operation
7.1 Switch on & commissioning
• Secure all pipes and cables.
• Turn on the mains water supply and check
for leaks.
• Switch on the mains power supply.
• All HydroChill models must be sanitised
during the commission process, please
contact Zip on 0345 6 005 005 to book a
commissioning service.
• If your appliance is left idle before use,
for water taste and quality reasons,
any non-use of more than 48 hours,
we recommend a system flush be
performed.
• On first use after a period of non-use,
run the chilled function for 60 seconds
to flush the filter and system. Not flushing the system may affect the
water quality. If taste or water quality issues persist, a filter change and
sanitisation may be required.
• Due to the factory sanitisation process, residue from the sanitisation liquid
might remain in the appliance, which requires the appliance to be flushed
with fresh water at installation. So the first few glasses of water may look
soapy with presence of bubbles.
• As part of the sanitising process press the tap lever to flush the filter
through with 10 litres of water before first use.
• Check that the water is clear, and that there are no soapy looking bubbles
in the dispensed water.
19
Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 7 Commissioning and operation
• Wait 20mins for the appliance to reach
the correct temperature.
• Press the tap lever to manually dispense
water from the tap.
• Press the button on top of the bubbler
to manually dispense water from the
bubbler.
7.2 Operation
20 Installation instructions & user guide
T210055 HC05T120 installation instructions & user guide v1.00 May 2022
SECTION 8 Maintenance
8.1 Replace and flush the filter
• Turn off the mains water supply isolation valve.
• Turn off the electrical power supply to the appliance.
• Remove the old filter (see above). Water may drip from the filter head.
• Remove the sanitary cap from the new filter, do not touch the connector.
• Moisten the new filter connector with clean tap water & insert the new
filter (see above).
• Turn on the mains water supply isolation valve.
• Turn on the power supply to the appliance.
Dispense 10 litres of water from the tap to flush the filter.
• Wait 20 minutes for the chiller to cool.
• The system is ready to use.
Insert Remove
1
2 1
2
8.1.1 How to replace and flush the filter
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24

Zip HydroChill HC05 floorstanding 20 ltr chilled single lever tap User manual

Zip
Brand
Zip
Model
HydroChill HC05 floorstanding 20 ltr chilled single lever tap
Type
User manual
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents