Toro 4-in-1 Bucket, TX 1000 Extra Wide Track Compact Tool Carrier User manual

Brand: Toro

Model: 4-in-1 Bucket, TX 1000 Extra Wide Track Compact Tool Carrier

Type: User manual

This manual is also suitable for

FormNo.3418-252RevA

4-in-1Electric/HydraulicBucket

TX1000CompactToolCarrier

ModelNo.BU-003895

ModelNo.BU-003915

ModelNo.BU-004001

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3418-252*A

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Gotowww.T oro.comtoaccesswarranty,parts,and

otherproductinformation.

g243011

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SlopeSafety.......................................................3

AttachmentSafety..............................................4

MaintenanceandStorageSafety........................4

BeforeDigging....................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................6

1PreparingtheMachine.....................................6

2InstalltheConnectorandConnectorMount

Bracket............................................................7

3ConnectingtheLoaderArmBranch.................8

4ConnectingtheRelayandPowerLead

Connectors....................................................11

5RemovingtheExistingLever..........................13

6Installingthe4-in-1BucketLever...................14

7InstallingtheValveManifoldSolenoid

Harness........................................................15

8T estingtheInstallation...................................16

9CompletingtheInstallation.............................17

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................18

MaximumMaterialDensityatCapacity.............19

Operation................................................................20

InstallingandRemovingtheAttachment...........20

4-in-1OperationandControl............................20

TransportPosition............................................20

BucketOperation..............................................21

BladeOperation...............................................21

LevellerOperation............................................21

GrappleBucketOperation................................21

Maintenance...........................................................22

RecommendedMaintenanceSchedule(s)...........22

LubricatingtheBucket......................................22

Adjustingthe4-in-1BucketOperation...............22

Storage...................................................................23

Troubleshooting......................................................24

Schematics.............................................................25

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedinAustralia

AllRightsReserved

Safety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(Call

1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.Anempty

bucketmakestherearofthemachinetheheavy

end,andafullbucketmakesthefrontofthe

machinetheheavyend.Mostotherattachments

makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelor

trackgoesovertheedgeortheedgecavesin.

Maintainasafedistancebetweenthemachine

andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

AttachmentSafety

•Weargloves,eyeprotection,longpants,

substantialslip-resistantfootwear,andhearing

protectionduringoperationorwhileadjustingor

repairingthemachine.Tiebackhairanddonot

wearloosejewelry.

•Afterstrikingaforeignobject,shutofftheengine,

removethekey,thoroughlyinspecttheattachment

foranydamage,andrepairthedamagebefore

startingandoperatingtheattachment.

•Alwayslowertheattachmenteachtimeyoushut

offthemachineorleavetheoperatingposition.

•Cleananydirtordebristhatmayhinderconnecting

theattachmenttothemachine.Ensurethatthe

attachment-lockingpinsarefullyseatedinthe

holesoftheattachment-mountplate.Refertothe

Operator’sManualforthemachinefordetailed

informationonsafelyconnectinganattachmentto

yourmachine.

•Whenliftingtheattachmentkeepitleveland

preventtheloadfromspillingbackward.

MaintenanceandStorage

Safety

•Checkfastenersatfrequentintervalsforproper

tightnesstoensurethattheequipmentisinsafe

operatingcondition.

•RefertotheOperator’sManualforimportant

detailsifyoustoretheattachmentforanextended

periodoftime

•Maintainorreplaceanysafetyandinstruction

labelsthataredamagedormissing.

BeforeDigging

Topreventdamageanddisruptiontounderground

pipeandcablenetworksinyourproposedexcavation

site,contacttheDialBeforeYouDigservice.You

candial1100toaccessplansforunderground

networksanywhereinAustralia.Youmayalsolog

ontowww.dialbeforeyoudig.com.auforadditional

information.

Remember,everyonehasaDutyofCaretolocate

undergroundpipesandcablesbeforediggingor

excavating.

Diggingorexcavatingwithoutrstdialing1100could

leadtoinjuryordeathtoyouandbystanders.Itcould

alsoleadtocostlydisruptionofessentialservicesand

nancialpenalties.

g244146

Figure3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal136-5844

136-5844

1.Pressthejoystickswitch

lefttoopenthebucket

jaws.

3.Locktheaccessoryinto

Forward.

2.Pressthejoystickswitch

righttoclosethebucket

jaws.

decal100-4648

100-4648

1.Warning;crushingofarmhazard;crushingofleg

hazard—keepbystandersawayfromthemachine.

decalau117-1898

AU117-1898

1.Tippinghazard—readtheOperator’sManual;themaximum

loadis408kg(900lb).

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Connectormountbracket

7-pinconnector1

Bolt(5/32inches)

Spacer

Nut(5/32inches)

Installtheconnectorandconnector

mountbracket.

Relayandloaderarmharness1

Plugnut1

Grommet

Wireharnessretainer1

Screw

Connecttheloaderarmbranch.

Self-tappingscrew

Relay2

Fuse(5A)

Connecttherelayandpowerlead

connectors.

Nopartsrequired

–

Removetheexistinglever.

Nopartsrequired

–

Installthe4-in-1bucketlever.

Nopartsrequired

–

Installthevalvesolenoidharness.

Nopartsrequired

–

Testtheinstallation.

Nopartsrequired

–

Completetheinstallation.

Note:Retainallremovedpartsforlaterinstallation

unlessotherwisedirected.

Important:Youmustacquire2screws(5/16–18

TPI1.75inches)tocompletethisinstallation.

Important:Caporpluganydisconnected

hydraulichoses,tubes,orcomponentportsto

preventcontaminationenteringthesystem.

PreparingtheMachine

NoPartsRequired

Procedure

1.Installthebucket;refertoyourmachine

Operator’sManualforinformationoninstalling

andremovingthebucket.

Important:Alwaysusethetractionunitto

liftandmovetheattachment.

Important:Beforeinstallingthebucket,

ensurethatthemountplatesarefreeofany

dirtordebrisandthatthepinsrotatefreely.

Ifthepinsdonotrotatefreely,greasethem.

2.Parkthemachineonalevelsurface,engagethe

parkingbrakeandlowerthearms.

3.Shutofftheengine,removethekeyandallow

theenginetocool.

4.Turnthebattery-disconnectswitchtotheoff

position;refertoyourmachineOperator’s

Manual.

5.Ifyourmachinedoesnothavea

battery-disconnectswitch,disconnectthe

negative(black)cablefromthebattery,then

disconnectthepositive(red)cable(Figure4).

g029753

Figure4

WARNING

Incorrectbatterycableroutingcould

damagethemachineandcables,causing

sparks.Sparkscancausethebattery

gassestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

InstalltheConnectorand

ConnectorMountBracket

Partsneededforthisprocedure:

Connectormountbracket

17-pinconnector

Bolt(5/32inches)

Spacer

Nut(5/32inches)

Procedure

1.Releaseanybuiltuphydraulicpressureby

movingtheauxiliaryhydraulicsleverforward

andbackwardafewtimes.

2.Disconnecttherightsideouterhosetting

(1–1/8inches)fromthebulkheadcouplerand

plugthehoseend.

g242258

Figure5

1.Hosetting

3.Bulkheadcouplerlocknut

2.Bulkheadcouplerthreads

3.Removethebulkheadcouplerlocknut(1–5/16

inches).

4.Aligntheconnectormountbracketoverthe

threadedendofthebulkheadcouplerand

secureitwiththebulkheadcouplerlocknut.

g242236

Figure6

1.Bulkheadcouplerlocknut

2.Connectormountbracket

5.Removetheplugandconnectthehosetting

removedinstep2.T orquethettingto60to74

ft-lb(81to100N·m).

6.Removethegrommetandplugnutfromtherear

ofthe7-pinconnector,aswellasthepartsbag

insidetheconnector.

7.Installthe7-pinconnectortothetopofthe

connectormountbracketwith2bolts(5/32

inches),washers,andnuts(Figure7).Tighten

thenutssecurely.

g242253

Figure7

1.7-pinconnector

3.Connectormountbracket

2.Bolt(washerandnuton

undersideofbracket)

ConnectingtheLoaderArm

Branch

Partsneededforthisprocedure:

1Relayandloaderarmharness

1Plugnut

Grommet

1Wireharnessretainer

Screw

Procedure

1.Loosenthecaptivescrew(7/16inch)onthe

bottomrightoftherear-accesscoverandopen

it(Figure8).

g031217

Figure8

1.Captivescrew

2.Alongthetoprailoftherightloaderarm,remove

the2screws,hosehold-downplates,and

spacertubes(Figure9).

g242240

Figure9

1.Screw3.Spacertube

2.Hosehold-downplate4.Loaderarm

3.Findtheloaderendbranchoftherelayand

loaderarmharness(Figure10).

g006230

Figure10

Relayandloaderarmharnessconnections

1.Relaybranch3.Powerleadbranch

2.Loaderarm/attachment

leverconnector

4.Loaderendbranch

4.Routetheloaderendbranchintotherearofthe

machinealongthelowerfrontendoftheloader

armvalveassembly(Figure11)andoutthrough

therighthoseaccess(Figure12).

g242387

Figure11

1.Loaderendbranch2.Righthoseaccess

g242409

Figure12

1.Righthoseaccess

3.Outerprotectivesleeve

2.Loaderendbranch

5.Routetheloaderendbranchupintotheouter

protectivesleeve,thenrouteitalongthebottom

oftheinnerhydraulichosesothatthewires

reachthe7-pinconnector.

6.Installtheplugnut(large)andthenthegrommet

(small,narrowendfacingthe7-pinconnector)

overthewires.

g242237

Figure13

1.Plugnut

2.Grommet

7.Removethetophalfofthe7-pinconnectorand

installthe4loaderendwiresintothecorrect

connectorterminalsinsideasshowninFigure

14.

g242270

Figure14

1.Wireharnessretainer4.Yellow-Terminal2

2.White-Terminal65.Black-Terminal7

3.Black-Terminal5

8.Tightentheterminalscrewsandpullonthewires

toensurethattheyaresecurelyconnected.

9.Installthewireharnessretainerand2screws

(Figure14).

10.Installtheconnectortophalfandscrewonthe

plugnutsecurely,atthesametimeseatingthe

grommet(Figure15).

g242272

Figure15

1.Threadtheplugnutonto

the7-pinconnector

2.Connectortophalf

11.Installthehosehold-downplatesandspacer

tubesremovedinstep2.

Important:Ensurethatthewireharnessis

nottootautatthe7-pinconnector;givethe

harnesssufcientslackbeforetightening

thehold-downplates.

12.Replacethepreviouslyremovedscrewswith2

longerscrews(5/16–18TPIx1.75inches).

Note:Thesescrewsarenotsuppliedwiththe

attachment.

ConnectingtheRelayand

PowerLeadConnectors

Partsneededforthisprocedure:

Self-tappingscrew

2Relay

Fuse(5A)

AssemblingtheRelayConnectors

totheMachine

ForModel22327withserialnumbersprior

to316000467andModel22328withserial

numberspriorto316999999

1.Fromtherearofthemachine,positionthe

relayconnectorsonthelowerrearfaceofthe

auxiliaryvalvebracketandmarkthelocationof

themountingholesonthebracket.

g242413

Figure16

1.Auxiliaryvalvebracket3.Relayconnectors

2.Drillahole(4mm)here.4.Self-tappingscrews

2.Drillholes(2)usinga4mmdrillbitatthemarks

madeinstep1.

3.Usingthe2self-tappingscrews,installtherelay

connectorstotheauxiliaryvalvebracket(Figure

16).

4.Installthe2relaystothebucketrelayconnectors

andcontinuetoConnectingthePowerLead

Branch(page12).

AssemblingtheRelayConnectors

totheMachine

ForModel22327withserialnumbersafter

316000467andModel22328withserial

numbersafter316999999

1.Fromtherearofthemachine,removeboth

existingrelaysfromtheignitionrelayconnectors

(Figure17).

g242426

Figure17

1.Bucketrelayconnectors3.Ignitionrelayconnectors

2.Matingtangs4.Ignitionrelays

2.Loosentheignitionrelayconnectormounting

boltsandnuts.

3.Slidethematingtangsofthebucketrelay

connectorsontothetangsoftheleftignition

relayconnector(Figure17).

4.Tightentheignitionrelayconnectormounting

hardwareandinstalltherelaysremovedinstep

5.Installthe2relaystothebucketrelayconnectors

andcontinuetoConnectingthePowerLead

Branch(page12).

ConnectingthePowerLead

Branch

1.Withacabletie,securetheharnesstothehose

ttingintheT1portontheleftsideoftheloader

armvalveassembly.

Important:Routethewireharnessaway

fromanyhotormovingparts,securewith

cabletiesasneeded.

2.Openthehood,propitup,andremovetheheat

shield(Figure18).

g038212

Figure18

1.Screw(3)

2.Heatshield

3.Feedthepowerleadbranchforwardandaround

thefrontoftheauxiliaryvalve.

4.Removethecapfromtheplug-and-socket

connectorontheauxiliarylowowharnessand

connectthepowerleadbranchtotheopen

connector(Figure19).

g038242

Figure19

1.Powerleadconnector

2.Auxiliarylowow

connector

5.Installthecapintotheshort,taped-back

connectoronthepowerleadbranch.

Note:Securethewireharnesssothatitdoes

notcontacttheheatshield.

6.Installthe5Afuseintotheinlinefuseblockon

thepowerleadbranch.

RemovingtheExisting

Lever

NoPartsRequired

Procedure

1.Removetheretainingringfromtheloader

arm/attachmenttiltlevershaftandmovethe

washerup(Figure20).

g242495

Figure20

2.Pushuptheairdeectorfrombelowthecontrol

panelandslideitupthelever(Figure20).

Note:Youmayneedtoadjustthepositionof

thelevertoremovetheairdeector.

3.Loosenthelocknut(3/4inch)atthebaseofthe

lever(Figure21).

g242496

Figure21

Somepartsnotshownforclarity

4.Unscrewandremovetheleverandairdeector

(Figure21).

5.ModifytheairdeectorasshowninFigure22.

g242427

Figure22

1.Drilla5mmdiameterhole

fortheleverconnector

wire

4.Existinghole

2.Cuta30mmslotfromthe

centreofthedrilledhole

5.Slotsfacetowardlower

rightsideofcontrolpanel

3.10mmfromtheedgeof

theexistingholetothe

centreofthenewhole

Installingthe4-in-1Bucket

Lever

NoPartsRequired

Procedure

1.Ensurethattherockerswitchesatthetopof

the4-in-1bucketleverareatrightanglestothe

shaftopeningasshowninFigure23andtighten

thehandlelocknut.

2.Removetheinsertlocknut(Figure23)and

puttheleverthroughtheairdeectorwiththe

openingfacingforwardandthelevershaftlead

andconnectorfedthroughthesmalldrilledhole.

3.Installthelocknuttothebottomoftheleverand

threadtheleverintotheloadervalveassembly.

Note:Rotatetheairdeector,lever,andlever

connectorwirealtogethertomaintainthecorrect

orientation.

g242494

Figure23

1.Rockerswitch4.Insertlocknut

2.Handlelocknut

5.Levershaftlead

3.Shaftopening

4.Withtheshaftopeningfacingforward,secure

theleverfromrotationandtightentheinsert

locknut(18mm)securelytotheloadervalve

assembly.

5.Loopthelevershaftleadclockwisearoundthe

topoftheloadervalveassembly.

6.Connecttheleverconnectortotheloader

arm/attachmentleverconnectorbeneaththe

controlpanel(Figure10).

7.Pushtheairdeectorbelowthecontrolpanel

andmovetheleverinalldirectionstoensure

thatitslidesfreely.

8.Attachthehandleinstructionaldecalontothe

bottomleftcornerofthecontrolpaneldecalas

showninFigure24.

Note:Cleanandpreparethecontrolpanel

decalbeforeinstallingthehandledecal.

g242493

Figure24

InstallingtheValveManifold

SolenoidHarness

NoPartsRequired

Procedure

1.Removethe4boltsandwasherssecuringthe

manifoldcoverfromthe4-in-1bucket(Figure

25).

g242611

Figure25

1.Manifoldcover2.Boltandwasher(4)

2.Feedthesolenoidconnectorendofthevalve

manifoldsolenoidharnessdowntheouter

protectivesleeveofthe4-in-1buckethoses.

3.Removetheplugsfromthevalvemanifold

terminalsandinstallthesolenoidconnectorsas

showninFigure26.

g242609

Figure26

1.Valvemanifold3.Valvemanifoldsolenoid

harness

2.Leftandrightsolenoid

connectors

4.Tightenthecentrescrewsonthesolenoid

connectorssecurely.

5.Liftupthespring-loadedcoveronthe7-pin

connectorandinsertthevalvemanifoldsolenoid

harnessconnector(Figure26).

g242610

Figure27

1.7-pinconnector3.Lockingtang

2.Spring-loadedcover4.Valvemanifoldsolenoid

harnessconnector

Note:Ensurethatthecoverisfullyclosedover

thelockingtangsonthevalvemanifoldsolenoid

harnessconnector.

TestingtheInstallation

NoPartsRequired

Procedure

1.Turnthebattery-disconnectswitchtotheON

position;refertoyourmachineOperator’s

Manual.

2.Ifyourmachinedoesnothavea

battery-disconnectswitch,connectthe

positive(red)cabletothepositive(+)terminal

andthenegative(black)cabletothenegative(-)

terminalofthebattery(Figure4).

Note:Securethecablesusingthecable

mountinghardwareusedpreviously.

3.Starttheengineandraisetheloaderarmsothe

bucketisofftheground.

4.Turnthelowowswitchontoactivatethe

auxiliaryhydraulicslowowsystem.

5.Setthethrottletofastandlocktheauxiliary

hydraulicsleverintheforwardowposition;

refertoyourmachineOperator’sManual.

Important:Operatethebucketjawsonly

withtheauxiliaryhydraulicsleverinthe

forwardowposition.

6.Operatetheleftandrightsidesoftherocker

switchontopofthe4-in-1bucketlever;the

bucketshouldopenandcloseandagreen

LEDwithineachofthevalvemanifoldsolenoid

harnessconnectorsshouldilluminate.

Note:Whentheleftsideoftherockerswitchis

depressedthejawsshouldopen,whentheright

sideispressedthejawsshouldclose.Ifthejaws

open/closeinreverse,loosenthehandlelocknut

(Figure23)andscrewthehandledown180°.

Securethehandleandtightenthelocknut.

7.Movetheauxiliaryhydraulicslevertotheneutral

position.

8.Raisetheloaderarmtothehalfwayposition

andfullytiltthebucketforward.

9.Ensurethatthereisnotensiononthevalve

manifoldsolenoidharnessattheconnectionto

theloaderarmharness.

10.Fullydumpandcurlthebucket;atthemidpoint

ofthismotionensurethatthehosesdonotbend

excessivelyattheirconnectionstothemanifold

assembly.

Important:Ifthereisexcessivebendingin

thehoses,youmustloosenandadjustthe

portttingstocorrecttheangle;excessive

bendingofthehosescausesstressand

damagetothehosesandttings.

CompletingtheInstallation

NoPartsRequired

Procedure

1.Tiltthe4-in-1bucketbackandlowertheloader

arm.

2.Shutofftheengineandremovethekey.

3.Checkallhydraulicconnectionsforleaksand

correctasnecessary.

4.Checkthehydraulicuidlevelandcorrectas

necessary;refertoyourmachineOperator’s

Manual.

5.InstalltheheatshieldasshowninFigure18.

6.Closeandsecuretheenginehood.

7.Installthevalvemanifoldcovertothe4-in-1

bucketandsecureitwiththe4boltsand

washersasshowninFigure24.

Important:The4-in-1bucketmustnot

beusedwithoutthevalvemanifoldcover

installed.Thewarrantyonthevalvemanifold

assemblywillbevoidedifthecoverisnot

installedorinstalledincorrectly.

ProductOverview

g242329

Figure28

1.4-in-1bucket3.Hydraulicandelectrical

connections

2.Manifoldcover4.Loaderarm/attachmenttilt

lever

Controls

Becomefamiliarwithallthecontrols(Figure29and

Figure30)beforeyoustarttheengineandoperate

thetractionunit.

AuxiliaryHydraulicsLowFlow

Switch

Pressonthefrontoftheauxiliaryhydraulicslowow

switchtoturniton.

g239507

Figure29

1.Lowowswitch

LoaderArm/AttachmentTiltLever

Usetheloaderarm/attachmenttiltlevertooperatethe

4-in-1bucket(Figure30).

Important:Forthebucketjawstooperate,you

musthavetheauxiliaryhydraulicsleverinthe

forwarddetentposition.

g242271

Figure30

1.Lowertheloaderarms

4.Tiltthebucketforward

2.Raisetheloaderarms

5.Open/closethebucket

jaws

3.Tiltthebucketrearward

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

4-in-1ExtraHighVolumeBucket

ModelBU003915

1346mm Width

(53inches)

804mm Length

(31.7inches)

Height

558mm(22inches)

Weight

212kg(467.4lbs)

Capacity(SAEstruck

capacity)

0.22m

(7.8ft

)

2151kg/m

Maximumdensity,heaped

(134.3lb/ft

)

2558kg/m

Maximumdensity,struck

(159.7lb/ft

)

4-in-1WideBucket

ModelBU003895

1067mm Width

(42inches)

Length

685mm(27inches)

Height

558mm(22inches)

Weight

166kg(365lbs)

Capacity(SAEstruck

capacity)

0.15m

(5.3ft

)

1796kg/m

Maximumdensity,heaped

(112.1lb/ft

)

2156kg/m

Maximumdensity,struck

(134.6lb/ft

)

4-in-1NarrowBucket

ModelBU004001

Width

863mm(34inches)

Length

685mm(27inches)

Height

558mm(22inches)

Weight

145kg(319.7lbs)

Capacity(SAEstruck

capacity)

0.12m

(4.3ft

)

1004kg/m

Maximumdensity,heaped

(66.7lb/ft

)

1221kg/m

Maximumdensity,struck

(76.2lb/ft

)

MaximumMaterialDensityat

Capacity

Thedensityofthematerialsmovedbythebucket

variesand,therefore,sodoestheamountofmaterial

thatthebucketcancarrybeforereachingthe

maximumloadrating.ThetablesinSpecications

(page18)listthedensityofmaterialthatcanbe

carried,bothheapedandstruck(i.e.,leveledoff),in

thebucket.Thetablebelowlistscommonmaterials

andtheirdensities.

Tomovethematerialswithdensitiesgreaterthanthe

maximumallowedforthebucket,reducethevolume

ofthematerialplacedinthebucket.

MaterialDensity

Material

Density(Approximate)

Caliche1250kg/m

(78lb/ft

)

Clay:

Naturalbed

Dry

Wet

Withgravel,dry

Withgravel,wet

1600kg/m

(104lb/ft

)

1480kg/m

(93lb/ft

)

1660kg/m

(104lb/ft

)

1420kg/m

(89lb/ft

)

1540kg/m

(96lb/ft

)

Coal:

Anthracite,broken

Bituminous,broken

1100kg/m

(69lb/ft

)

830kg/m

(52lb/ft

)

Earth:

Dry,packed

Wet,packed

Loam

1510kg/m

(94lb/ft

)

1600kg/m

(100lb/ft

)

1250kg/m

(78lb/ft

)

Granite,brokenorlarge

crushed

1660kg/m

(104lb/ft

)

Gravel:

Dry

Pitrun(graveledsand)

Dry,13to51

mm(1/2to2inch)

Wet,13to51mm(1/2

to2inch)

1510kg/m

(94lb/ft

)

1930kg/m

(120lb/ft

)

1690kg/m

(106lb/ft

)

2020kg/m

(126lb/ft

)

Limestone,brokenorcrushed

1540kg/m

(96lb/ft

)

Sand:

Dry

Wet

Withgravel,dry

Withgravel,wet

1420kg/m

(89lb/ft

)

1840kg/m

(115lb/ft

)

1720kg/m

(107lb/ft

)

2020kg/m

(126lb/ft

)

Sandstone,broken1510kg/m

(94lb/ft

)

Shale1250kg/m

(78lb/ft

)

Slag,broken1750kg/m

(109lb/ft

)

Stone,crushed1600kg/m

(100lb/ft

)

Topsoil

950kg/m

(59lb/ft

)

Operation

The4-in-1bucketcanbeusedin4differentoperating

modes:

•Bucket

•Blade

•Leveller

•Grapplebucket

InstallingandRemoving

theAttachment

RefertotheOperator’sManualforthetractionunitfor

theinstallationandremovalprocedure.

Important:Beforeinstallingtheattachment,

positionthemachineonalevelsurface,ensure

thatthemountplatesarefreeofanydirtordebris,

andensurethatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

Note:Alwaysusethetractionunittoliftandmove

theattachment.

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

4-in-1Operationand

Control

Afteryouattachthe4-in-1buckettothemountplate

ofthetractionunit,ensurethatthehydrauliccouplers

areconnected,andthattheauxiliaryhydraulicslow

owsystemisturnedon.Startandrunthemachineat

fullthrottle.

Whenloadingmaterial,alwayshavethebucketlevel

tothegroundandmoveforwardintothematerialto

belifted.Whenthebucketisfull,tiltitrearwardto

decreasetheliftingresistancewhenyoulifttheload.

TransportPosition

Whentransportingaload,keeptheattachmentas

closetothegroundaspossible,nomorethan6

inchesabovethelowestposition.Tiltitrearwardto

keeptheloadlevel.

g240205

Figure31

1.Nomorethan6inches

abovethelowestposition

2.Tilttheloadrearward

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Toro 4-in-1 Bucket, TX 1000 Extra Wide Track Compact Tool Carrier User manual

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Model: 4-in-1 Bucket, TX 1000 Extra Wide Track Compact Tool Carrier

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