Toro 4-in-1 Bucket Loader Bucket Attachment User manual

4-in-1 Bucket Loader Bucket Attachment
Toro
Brand
Toro
Model
4-in-1 Bucket Loader Bucket Attachment
Type
User manual

This manual is also suitable for

FormNo.3434-281RevA
4-in-1Bucket
CompactToolCarriers
ModelNo.22478—SerialNo.319000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3434-281*A
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
The4-in-1bucketisaload-bearingattachment
intendedtobeusedonaTorocompacttoolcarrier.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g305274
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SlopeSafety.......................................................3
AttachmentSafety..............................................4
HydraulicSystemSafety.....................................4
MaintenanceandStorageSafety........................4
SafetyandInstructionalDecals..........................5
ProductOverview.....................................................6
Specications....................................................6
MaximumMaterialDensityatCapacity...............6
Operation..................................................................7
InstallingandRemovingtheAttachment.............7
4-in-1OperationandControl..............................7
FillingtheBucket................................................9
TransportPosition..............................................9
Maintenance...........................................................10
RecommendedMaintenanceSchedule(s)...........10
LubricatingtheBucket......................................10
CheckingtheHydraulicLines...........................10
Storage....................................................................11
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
•Donottransportanattachmentwiththearms
raised.Alwaystransporttheattachmentcloseto
theground;refertoTransportPosition(page9).
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
•ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Neverallowchildrenoruntrainedpeopleto
operatethemachine.
•Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
•Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandpetsawayfromthemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SlopeSafety
•Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
load-bearingattachmentmakestherearofthe
machinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofmachinetheheavyend.
•Keeptheattachmentintheloweredposition
whenonslopes.Raisingtheattachmentona
slopeaffectsthestabilityofthemachine.
•Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
•Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
•Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
•Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
•Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
•Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide
obstacles.
•Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
•Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
•Usecautionwhenoperatingthemachinenearthe
following:
–Drop-offs
–Ditches
–Embankments
–Bodiesofwater
Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.
•Donotremoveoraddattachmentsonaslope.
•Donotparkthemachineonahillsideorslope.
3
AttachmentSafety
•Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
•Afterstrikingaforeignobject,shutofftheengine,
removethekey,thoroughlyinspecttheattachment
foranydamage,andrepairthedamagebefore
startingandoperatingtheattachment.
•Alwayslowertheattachment,closethejaws,and
shutoffthemachineeachtimeyouleavethe
operatingposition.
•Cleananydirtordebristhatmayhinderconnecting
theattachmenttothemachine.Ensurethatthe
attachment-lockingpinsarefullyseatedinthe
holesoftheattachment-mountplate.Refertothe
Operator’sManualforthemachinefordetailed
informationonsafelyconnectinganattachmentto
yourmachine.
•Whenliftingtheattachment,keepitleveland
preventtheloadfromspillingbackward.
•Alwaysclosethejawsoftheattachmentwhen
notinuse.
•Alwaysgrabandliftlongitemsnearthecenter.
•Donotrideinorstandontheattachment.
•Donotusethejawsforhookingand/orpulling.
Alwaysclampthematerialsecurely.
HydraulicSystemSafety
•Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.
•Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
MaintenanceandStorage
Safety
•Checkfastenersatfrequentintervalsforproper
tightnesstoensurethattheequipmentisinsafe
operatingcondition.
•RefertotheOperator’sManualforimportant
detailsifyoustoretheattachmentforanextended
periodoftime
•Maintainorreplacesafetyandinstructionlabels,
asnecessary.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal125-6110
125-6110
1.Crushinghazard—donotstandunderanypartofthe
machine.
decal133-8061
133-8061
decal139-7192
139-7192
1.Entanglementhazard—keepbystandersaway.
decal139-7195
139-7195
1.Tippinghazard—readtheOperator’sManual;themaximum
loadcapacityfortheTX1000is317kg(700lb);the
maximumloadcapacityforallothermachinesis181kg
(400lb).
5
ProductOverview
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
125cm(49inches)
Length
68cm(27inches)
Height
55cm(22inches)
Weight
132kg(292lb)
Capacity
SAEstruckcapacity0.08m
3
(2.7ft
3
)
Heapedcapacity
0.10m
3
(3.3ft
3
)
Maximumloadrating
TX1000
317kg(700lb)
Otherwalk-behindtracked
machines
181kg(400lb)
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
MaximumMaterialDensityat
Capacity
Thedensityofthematerialsmovedbythebucket
variesand,therefore,sodoestheamountofmaterial
thatthebucketcancarrybeforereachingthe
maximumloadrating.Therst2tablesliststhe
densityofmaterialthatcanbecarried,bothheaped
andstruck(i.e.,leveledoff),inthebucket.The
MaterialDensitytablelistscommonmaterialsand
theirdensities.
TX1000
BucketCapacity
MaximumDensity
Struck(leveled)bucket3962kg/m
3
(259lb/ft
3
)
Heapedbucket
3170kg/m
3
(212lb/ft
3
)
Note:Maximumdensity=Maximumloadrating/Capacity
OtherWalk-BehindTrackedMachines
BucketCapacity
MaximumDensity
Struck(leveled)bucket2262kg/m
3
(148lb/ft
3
)
Heapedbucket
1810kg/m
3
(121lb/ft
3
)
MaterialDensity
Material
Density(Approximate)
Caliche1250kg/m
3
(78lb/ft
3
)
Clay:
Naturalbed
1600kg/m
3
(104lb/ft
3
)
Dry
1480kg/m
3
(93lb/ft
3
)
Wet
1660kg/m
3
(104lb/ft
3
)
Withgravel,dry
1420kg/m
3
(89lb/ft
3
)
Withgravel,wet
1540kg/m
3
(96lb/ft
3
)
Coal:
Anthracite,broken
1100kg/m
3
(69lb/ft
3
)
Bituminous,broken
830kg/m
3
(52lb/ft
3
)
Earth:
Dry,packed
1510kg/m
3
(94lb/ft
3
)
Wet,packed
1600kg/m
3
(100lb/ft
3
)
Loam
1250kg/m
3
(78lb/ft
3
)
Granite,brokenorlarge
crushed
1660kg/m
3
(104lb/ft
3
)
Gravel:
Dry
1510kg/m
3
(94lb/ft
3
)
Pitrun(graveledsand)1930kg/m
3
(120lb/ft
3
)
Dry,13to51mm(1/2to2
inch)
1690kg/m
3
(106lb/ft
3
)
Wet,13to51mm(1/2to2
inch)
2020kg/m
3
(126lb/ft
3
)
Limestone,brokenorcrushed
1540kg/m
3
(96lb/ft
3
)
Sand:
Dry
1420kg/m
3
(89lb/ft
3
)
Wet
1840kg/m
3
(115lb/ft
3
)
Withgravel,dry
1720kg/m
3
(107lb/ft
3
)
Withgravel,wet
2020kg/m
3
(126lb/ft
3
)
Sandstone,broken1510kg/m
3
(94lb/ft
3
)
Shale1250kg/m
3
(78lb/ft
3
)
Slag,broken1750kg/m
3
(109lb/ft
3
)
Stone,crushed1600kg/m
3
(100lb/ft
3
)
Topsoil
950kg/m
3
(59lb/ft
3
)
6
Operation
Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.
InstallingandRemoving
theAttachment
RefertotheOperator’sManualforthetractionunitfor
theinstallationandremovalprocedure.
Important:Beforeinstallingtheattachment,
positionthemachineonalevelsurface,ensure
thatthemountplatesarefreeofanydirtordebris,
andensurethatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
Note:Alwaysusethetractionunittoliftandmove
theattachment.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
•Weargloveswhendisconnectingthe
hydrauliccouplers.
•Allowthemachinetocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
4-in-1Operationand
Control
Afteryouattachthe4-in-1buckettothemountplate
ofthetractionunit,ensurethatthehydrauliccouplers
areconnected.Startandrunthemachineatfull
throttle(maximumenginespeed).
BucketOperation
Withthejawscompletelyclosed,youcanusethis
attachmentasastandardbucket.Youcanalsoopen
the4-in-1bucketjawstodumpthecontentsintoa
higherareathanastandardbucketcanreach.
Whenloadingmaterial,alwayshavethebucketlevel
tothegroundandmoveforwardintothematerialto
belifted.Whenthebucketisfull,tiltitrearwardto
decreasetheliftingresistancewhenyoulifttheload.
Whentransportingaload,keepthebucketasclose
tothegroundaspossible.
LevellerOperation
Withthejawscompletelyopen,youcanusethe
bucketoor’srearcuttingedgeasaleveller.Tipthe
bucketslightlyforwardsothattherearcuttingedgeof
thebucketoorisonthegroundandtheforwardedge
isofftheground.Lowerthecuttingedgeandbegin
levelingbydraggingitinreverseacrossthesurface
oftheground.
7
BladeOperation
Withthejawscompletelyopen,youcanusetheback
ofthebucketasabladetopushmaterial.Youcan
alsopartiallyclosethejawsandusingthebottomof
thefrontbuckettoknockthetopofclumpsandgrade
withtherearblade.
Whenscraping,levellingandsurfacestripping,lower
thebladetotheground,ensuringthatthecuttingedge
makescontact.Thebladewillbiteintothesoilasyou
moveforward.
•Cleantheareaoftrash,branches,androcks
beforebeginningbladeworktopreventequipment
damage.
•Alwaysbeginwiththeslowestgroundspeed
possible.Increasespeedifconditionspermit.
•Whenscraping,leveling,andsurfacestripping,
lowerthebladetotheground,ensuringthatthe
cuttingedgemakescontact.Thebladebitesinto
thesoilasyoumove.
GrappleBucketOperation
Usethesidejawsforpickingupmaterialbyclosing
themoverobjectsormaterialstobetransported
(Figure3).
Note:T akecarewhenusingthismethodthatyoudo
notcrushanobjectthatyouarepickingupbetween
thesidejaws.
g305288
Figure3
Important:Donotusetheoortopickorpull
objects.Thisdamagestheoor/bucketandwill
voidthebucketwarranty(Figure4).
g305386
Figure4
8
FillingtheBucket
1.Positionthebucketleveltotheground.
2.Driveforwardandinsertthebucketintothepile
ofmaterial.
3.Whenthebucketisfull,drivethemachinein
reverseandgentlytiltthebucketrearwardto
decreasetheliftingresistancewhenyouliftthe
load.
Important:Alwayscarryloadsclosetothe
ground;refertoTransportPosition(page9).
g266856
Figure5
TransportPosition
Whentransportingaload,keeptheattachmentas
closetothegroundaspossible,nomorethan15cm
(6inches)abovetheground.Tiltitrearwardtokeep
theloadlevel.
g240205
Figure6
1.Nomorethan15cm(6
inches)abovetheground
2.Tilttheloadrearward
9
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
•Lubricatethebucket.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.
•Ensurethatallfastenersaresecurelytightened.
•Cleantheareasaroundthebucketcylinderandmountplatepivot.
•Checkforwearofpins,linkages,andcuttingedges.
Every200hours
•Inspectthehydraulichosesandreplacethemiftheyaredamaged.
Beforestorage
•Inspectthehydraulicsystemforleaksandloosettings.
•Inspectthehydraulichosesandreplacethemiftheyaredamaged.
•Paintchippedorwornsurfaces.
LubricatingtheBucket
ServiceInterval:Beforeeachuseordaily
Usingagreasegun,pumpgeneralpurposegrease
intothe3greasettingsoneachsideofthe4-in-1
bucketuntilthegreasebeginstoooze(Figure7).
Wipeawayanyexcessgreasewithashopcloth.
g305287
Figure7
Leftsideshown
1.Greasettings
CheckingtheHydraulic
Lines
ServiceInterval:Beforeeachuseordaily
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
10
Storage
1.Beforelong-termstorage,washtheattachment
withmilddetergentandwatertoremovedirtand
grime.
2.Checkandtightenallhardware.Repairor
replaceanypartthatisdamagedorworn.
3.Ensurethatallofthehydraulichosecouplers
areconnectedtogethertopreventcontamination
ofthehydraulicsystem.
4.Paintallscratchedorbaremetalsurfaces.
Note:PaintisavailablefromyourAuthorized
ServiceDealer.
5.Greasethepivotpoints;refertoLubricatingthe
Bucket(page10).
6.Storetheattachmentinaclean,drygarageor
storagearea.
7.Coverthebuckettoprotectitandkeepitclean.
11
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
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Toro 4-in-1 Bucket Loader Bucket Attachment User manual

4-in-1 Bucket Loader Bucket Attachment
Toro
Brand
Toro
Model
4-in-1 Bucket Loader Bucket Attachment
Type
User manual
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