Toro Trailer Light Kit, End-Dump Mixers Installation guide

Brand: Toro

Model: Trailer Light Kit, End-Dump Mixers

Type: Installation guide

Toro Trailer Light Kit, End-Dump Mixers: This handy kit provides all the necessary components to enhance the visibility and safety of your end-dump mixer. With its comprehensive set of lights, reflectors, and wiring harness, you can illuminate your trailer effectively, ensuring better visibility during nighttime operations or in low-light conditions. The kit includes left and right brackets for secure mounting, ensuring the lights remain stable and functional even on rough terrains.

FormNo.3377-604RevB

TrailerLightKit

End-DumpMixers

ModelNo.68063

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Leftbracket

Rightbracket1

Bolt4

Nut4

Installthebrackets.

Wireharness1

Cableclamp

Shortbolt

Nut

Largegrommet2

Smallgrommet

Cabletie

Installthewires.

Leftlight

Rightlight1

Centerlight

Center-lightharness

License-plateholder1

Longbolt2

Nut6

Cabletie

Installthelights.

Reector

Shortbolt

Nut2

Installthereectors.

Nopartsrequired

–

Replacethelightbulbs.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3377-604*B

InstallingtheBrackets

Partsneededforthisprocedure:

Leftbracket

1Rightbracket

4Bolt

4Nut

Procedure

1.Aligntheboltholesontheendofthelongsideofthe

leftbracket(L-shaped)withtheboltholesintheleft

sideoftheframe,nearthehandwheel(Figure1).

Note:Foroldermodels,drill2holes(7.5mmor9/32

inch)intheframe,spaced51mm(2inches)apart,to

accommodatethe2mountingboltsforthebracket.

G021010

Figure1

1.Boltholes

2.Insertaboltthrougheachofthe2holesinthebracket

andtheframe,andsecureeachboltwithanut.

3.Aligntheboltholeson1endoftherightbracket

(U-shaped)withtheboltholesintheengine-deck

support.

Note:Foroldermodels,drill2holes(7.5mmor9/32

inch)intheengine-decksupport,spaced51mm(2

inches)apart,toaccommodatethe2mountingbolts

forthebracket.

4.Insertaboltthrougheachofthe2holesinthebracket

andtheengine-decksupport,andsecureeachboltwith

anut.

InstallingtheWires

Partsneededforthisprocedure:

1Wireharness

Cableclamp

Shortbolt

Nut

2Largegrommet

Smallgrommet

Cabletie

Procedure

Note:Throughoutthewireinstallation,makesurethatthe

wiresaresecurebutnotpulledtight.Usethecabletiesas

neededtosecuretowires,andkeep1cabletieforInstalling

theCenterLight(page5).

1.Installthelargegrommetsintotheholesinthesides

oftheframeandthesmallgrommetintotheholein

therearoftheframe,alignedwiththecenterframe

rail(Figure2).

Note:Foroldermodels,drilla41mm(1-5/8inch)

holeineachsideoftheframe,anda22mm(7/8inch)

holeintherearoftheframe.

G021012

Figure2

1.Largegrommetholes

2.Smallgrommethole

2.Ensurethatthetongueisattachedtothemachine,and

pushthe5pre-installedpushmounts(Figure3)atthe

frontofthewireharnessintothe5holesintheright

sideofthetongue(Figure4).

G021014

Figure3

Pushmount

G021009

Figure4

1.Pushmounts3.Tongue

2.Wireharness4.Edgeclip

3.Routethefrontofthewireharnessthroughthetongue

handle(Figure4).

Note:Foroldermodels,drill5holes(6.75mmor

17/64inch),spaced15.2cm(6inches)apart,alongthe

rightsideofthetongue.

4.Securethenearestedgecliptothebottomedgeofthe

tongue,androutethewireharnessupintotheinside

ofthecenteroftheframe,towardthebackofthe

machine(Figure4).

5.RoutethewireharnessasshowninFigure5.

Note:Ensurethateachsideofthewireharnessgoes

tothecorrectsideofthemachine.Ifyouswitchthe

wiringofthelights,eachturnsignalwillashonthe

wrongside.Thesidewiththegreenwireisforthe

rightside,andthesidewiththeyellowwireisforthe

leftside.

G02101 1

Figure5

Frameundersideshownforclarity

1.Edgeclips3.Wireharness

2.Cableclamps

6.Usecableclampsandthepre-installededgeclipsto

securethewireharnessalongtheinsideoftheframe

(Figure6).

G020912

Figure6

1.Cableclamp

2.Edgeclip

Note:Install2ofthecableclampslater,whenyou

installthecenterlight.

Touseacableclamp,spreaditapartandtthewire

harnessintoit.Thensqueezetheclampbacktogether.

Fastentheclamptotheframeofthemachinewitha

nutandabolt,usingthepre-drilledholesalongthe

frame.Tightenthenutsandboltsuntiltheyaresecure.

Foroldermodels,drilla7.5mm(9/32inch)holefor

eachbolt.

Touseapre-installededgeclip,pushitintoposition

alongtheedgeoftheframe(Figure6).

7.Pushthe2pre-installedpushmountsneartheyellow

wireintothe2cornerholesintheleftlightbracket,

sothatthewiresarepointingawayfromthemachine

(

Figure7).

G021023

Figure7

1.Pushmounts

8.Pushthepre-installedpushmountnearthegreenwire

intotheopenholeclosesttothebolts,intheright

lightbracket(Figure8).

G021026

Figure8

1.Pushmount

9.Tosecurethecableclampneartherightlightbracket,

useaboltthatsecuresthebracket(Figure9).

G021013

Figure9

1.Nutandbolt

InstallingtheLights

Partsneededforthisprocedure:

Leftlight

1Rightlight

Centerlight

Center-lightharness

1License-plateholder

2Longbolt

6Nut

Cabletie

InstallingtheSideLights

1.Positionthelicense-plateholderontothepostsofthe

lightwiththeclearbottomlenssothattheclearlensis

facingthelicense-plateholder(Figure10).

G021016

Figure10

Leftlight

1.Yellowwire—stopandturn4.License-plateholder

2.Brownwire—taillight

5.Clearlens

3.Whitewire—ground

Note:Thisistheleftlight,whichilluminatesthe

licenseplatethroughtheclearlens.

2.Installthelightsothatthepostsgointotheholesin

thebracketontheleftsideofthemachine(Figure10).

3.Installtheroundterminalofthegroundwire(white)

ontotheoutsidethreadedpost(Figure10).

4.Installthenutsontothethreadedposts;tightenthem

byhandtopreventcross-threading,thenuseawrench

tosecurethemuntiltheyaresnug.

Important:Donotovertightenthenuts,orthe

plastichousingwillbreak.

5.Pushthewiresintotheappropriateholesinthelight

(Figure10).

Note:Ifyouneedtoremoveawirefromthelight,

inserttheendofapaperclipintothesmallholeunder

thewire,thenpullthewireout.

6.Repeatsteps3through6forthelightontherightside

ofthemachine.

G021017

Figure11

Rightlight

1.Brownwire—taillight3.Whitewire—ground

2.Greenwire—stopandturn

InstallingtheCenterLight

1.Installtheconnectorsofthecenter-lightharnessonto

thebackofthecenterlightasshowninFigure12.

G021024

Figure12

2.Routetheendsofthewiresofthecenterlightthrough

theholeintherearoftheframe,andsecurethecenter

lightwithanutandalongboltoneachsideofthe

light(

Figure13).

Note:Foroldermodels,drill2holes(7.5mmor9/32

inch)intheframe,spaced40.8cm(16-1/16inches)

apart,toaccommodatethe2mountingboltsforthe

centerlight.

G021018

Figure13

1.Boltholes

3.Grommethole

2.Centerlight

Note:Usethenutsandlongboltsthatsecurethe

centerlighttoalsosecure2cableclamps(Figure14);

usethesetohelpsecurethemainwireharness.You

installedthesecableclampsinstep6ofprocedure2

InstallingtheWires(page2).

G021015

Figure14

1.Nutsandbolts

3.Connectthewiresofthecenterlightwiththemain

wireharnessasshownin

Figure15.

G021025

Figure15

1.Blackwire—taillight3.Whitewire—ground

2.Brownwire—taillight4.Whitewire—ground

Note:Usethecabletietosecureanyexcesswirenear

thecenterlight.

InstallingtheReectors

Partsneededforthisprocedure:

Reector

Shortbolt

2Nut

Procedure

1.Aligntheholeinareectortotheholein1sideofthe

tongueofthemachine(

Figure16).

Note:Foroldermodels,drilla7.5mm(9/32inch)

holeforeachbolt,centeredbetweenthesafety-chain

keyholeandtheclevis-pinhole.

G021008

Figure16

1.Reector

2.Tongue

2.Insertaboltthroughtheholeinthereectorandthe

tongue,andinstallanutontheotherside.

3.Useawrenchontheboltandanotherwrenchonthe

nuttotightenthemuntiltheyaresnug.

Important:Donotovertightenthenutsandbolts,

ortheplasticreectorswillbreak.

4.Repeatsteps1through3fortheothersideofthe

tongue.

ReplacingtheLightBulbs

NoPartsRequired

ReplacingtheRear-facingSideBulbs

Note:Theleftrear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe

largesquarelensonthelight(Figure17).

G020829

Figure17

2.Removethelens(Figure17).

3.Pushandtwistthebulbcounterclockwisetoremoveit

fromthesocket(Figure17).

4.Pushanew1157bulbintothesocketandthentwistit

clockwise(Figure17).

5.Installthelensandthe4screws(

Figure17).

ReplacingtheSide-facingBulbs

1.Useascrewdrivertoremovethe2screwsfromthe

smallrectangularlensonthesideofthelight(Figure

18).

G020830

Figure18

2.Removethelens(Figure18).

3.Pullthebulboutofthesocket(Figure18).

4.Pushanew168bulbintothesocket(Figure18).

5.Installthelensandthe2screws(Figure18).

ReplacingtheCenterBulbs

Note:Eachcenterbulbisintegratedintothelens.

1.Push1ofthetabsoverthatholdsthelensassembly

inplace,andpullthelensawayfromtherestofthe

center-lightassembly(Figure19).

G021019

Figure19

2.Disconnectthewireconnectorfromthelensassembly.

3.Connectthewireconnectortoanewlensassembly,

andinstallthelensassemblyontotherestofthe

center-lightassembly(Figure20).

G021021

Figure20

Toro Trailer Light Kit, End-Dump Mixers Installation guide

Toro Trailer Light Kit, End-Dump Mixers Installation guide

Toro Trailer Light Kit, End-Dump Mixers Installation guide

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