2. Toro
  3. Trailer Light Kit, End-Dump Mixers

Toro Trailer Light Kit, End-Dump Mixers Installation guide

  • Hello! I am an AI chatbot trained to assist you with the Toro Trailer Light Kit, End-Dump Mixers Installation guide. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3377-604RevB
TrailerLightKit
End-DumpMixers
ModelNo.68063
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Leftbracket
1
Rightbracket1
Bolt4
1
Nut4
Installthebrackets.
Wireharness1
Cableclamp
8
Shortbolt
5
Nut
5
Largegrommet2
Smallgrommet
1
2
Cabletie
4
Installthewires.
Leftlight
1
Rightlight1
Centerlight
1
Center-lightharness
1
License-plateholder1
Longbolt2
Nut6
3
Cabletie
1
Installthelights.
Reector
2
Shortbolt
2
4
Nut2
Installthereectors.
5
Nopartsrequired
–
Replacethelightbulbs.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3377-604*B
1
InstallingtheBrackets
Partsneededforthisprocedure:
1
Leftbracket
1Rightbracket
4Bolt
4Nut
Procedure
1.Aligntheboltholesontheendofthelongsideofthe
leftbracket(L-shaped)withtheboltholesintheleft
sideoftheframe,nearthehandwheel(Figure1).
Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheframe,spaced51mm(2inches)apart,to
accommodatethe2mountingboltsforthebracket.
1
G021010
1
Figure1
1.Boltholes
2.Insertaboltthrougheachofthe2holesinthebracket
andtheframe,andsecureeachboltwithanut.
3.Aligntheboltholeson1endoftherightbracket
(U-shaped)withtheboltholesintheengine-deck
support.
Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheengine-decksupport,spaced51mm(2
inches)apart,toaccommodatethe2mountingbolts
forthebracket.
4.Insertaboltthrougheachofthe2holesinthebracket
andtheengine-decksupport,andsecureeachboltwith
anut.
2
InstallingtheWires
Partsneededforthisprocedure:
1Wireharness
8
Cableclamp
5
Shortbolt
5
Nut
2Largegrommet
1
Smallgrommet
4
Cabletie
Procedure
Note:Throughoutthewireinstallation,makesurethatthe
wiresaresecurebutnotpulledtight.Usethecabletiesas
neededtosecuretowires,andkeep1cabletieforInstalling
theCenterLight(page5).
1.Installthelargegrommetsintotheholesinthesides
oftheframeandthesmallgrommetintotheholein
therearoftheframe,alignedwiththecenterframe
rail(Figure2).
Note:Foroldermodels,drilla41mm(1-5/8inch)
holeineachsideoftheframe,anda22mm(7/8inch)
holeintherearoftheframe.
1
2
G021012
Figure2
1.Largegrommetholes
2.Smallgrommethole
2.Ensurethatthetongueisattachedtothemachine,and
pushthe5pre-installedpushmounts(Figure3)atthe
frontofthewireharnessintothe5holesintheright
sideofthetongue(Figure4).
2
G021014
Figure3
Pushmount
1
3
4
2
G021009
Figure4
1.Pushmounts3.Tongue
2.Wireharness4.Edgeclip
3.Routethefrontofthewireharnessthroughthetongue
handle(Figure4).
Note:Foroldermodels,drill5holes(6.75mmor
17/64inch),spaced15.2cm(6inches)apart,alongthe
rightsideofthetongue.
4.Securethenearestedgecliptothebottomedgeofthe
tongue,androutethewireharnessupintotheinside
ofthecenteroftheframe,towardthebackofthe
machine(Figure4).
5.RoutethewireharnessasshowninFigure5.
Note:Ensurethateachsideofthewireharnessgoes
tothecorrectsideofthemachine.Ifyouswitchthe
wiringofthelights,eachturnsignalwillashonthe
wrongside.Thesidewiththegreenwireisforthe
rightside,andthesidewiththeyellowwireisforthe
leftside.
G02101 1
1
2
2
1
3
Figure5
Frameundersideshownforclarity
1.Edgeclips3.Wireharness
2.Cableclamps
6.Usecableclampsandthepre-installededgeclipsto
securethewireharnessalongtheinsideoftheframe
(Figure6).
G020912
21
Figure6
1.Cableclamp
2.Edgeclip
Note:Install2ofthecableclampslater,whenyou
installthecenterlight.
Touseacableclamp,spreaditapartandtthewire
harnessintoit.Thensqueezetheclampbacktogether.
Fastentheclamptotheframeofthemachinewitha
nutandabolt,usingthepre-drilledholesalongthe
frame.Tightenthenutsandboltsuntiltheyaresecure.
Foroldermodels,drilla7.5mm(9/32inch)holefor
eachbolt.
Touseapre-installededgeclip,pushitintoposition
alongtheedgeoftheframe(Figure6).
7.Pushthe2pre-installedpushmountsneartheyellow
wireintothe2cornerholesintheleftlightbracket,
sothatthewiresarepointingawayfromthemachine
(
Figure7).
3
G021023
1
Figure7
1.Pushmounts
8.Pushthepre-installedpushmountnearthegreenwire
intotheopenholeclosesttothebolts,intheright
lightbracket(Figure8).
G021026
1
Figure8
1.Pushmount
9.Tosecurethecableclampneartherightlightbracket,
useaboltthatsecuresthebracket(Figure9).
1
G021013
Figure9
1.Nutandbolt
3
InstallingtheLights
Partsneededforthisprocedure:
1
Leftlight
1Rightlight
1
Centerlight
1
Center-lightharness
1License-plateholder
2Longbolt
6Nut
1
Cabletie
InstallingtheSideLights
1.Positionthelicense-plateholderontothepostsofthe
lightwiththeclearbottomlenssothattheclearlensis
facingthelicense-plateholder(Figure10).
G021016
1
2
3
4
5
Figure10
Leftlight
1.Yellowwire—stopandturn4.License-plateholder
2.Brownwire—taillight
5.Clearlens
3.Whitewire—ground
Note:Thisistheleftlight,whichilluminatesthe
licenseplatethroughtheclearlens.
2.Installthelightsothatthepostsgointotheholesin
thebracketontheleftsideofthemachine(Figure10).
3.Installtheroundterminalofthegroundwire(white)
ontotheoutsidethreadedpost(Figure10).
4.Installthenutsontothethreadedposts;tightenthem
byhandtopreventcross-threading,thenuseawrench
tosecurethemuntiltheyaresnug.
Important:Donotovertightenthenuts,orthe
plastichousingwillbreak.
4
5.Pushthewiresintotheappropriateholesinthelight
(Figure10).
Note:Ifyouneedtoremoveawirefromthelight,
inserttheendofapaperclipintothesmallholeunder
thewire,thenpullthewireout.
6.Repeatsteps3through6forthelightontherightside
ofthemachine.
1
2
3
G021017
Figure11
Rightlight
1.Brownwire—taillight3.Whitewire—ground
2.Greenwire—stopandturn
InstallingtheCenterLight
1.Installtheconnectorsofthecenter-lightharnessonto
thebackofthecenterlightasshowninFigure12.
G021024
Figure12
2.Routetheendsofthewiresofthecenterlightthrough
theholeintherearoftheframe,andsecurethecenter
lightwithanutandalongboltoneachsideofthe
light(
Figure13).
Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheframe,spaced40.8cm(16-1/16inches)
apart,toaccommodatethe2mountingboltsforthe
centerlight.
1
2
3
G021018
Figure13
1.Boltholes
3.Grommethole
2.Centerlight
Note:Usethenutsandlongboltsthatsecurethe
centerlighttoalsosecure2cableclamps(Figure14);
usethesetohelpsecurethemainwireharness.You
installedthesecableclampsinstep6ofprocedure2
InstallingtheWires(page2).
G021015
1
Figure14
1.Nutsandbolts
3.Connectthewiresofthecenterlightwiththemain
wireharnessasshownin
Figure15.
G021025
1
2
3
4
Figure15
1.Blackwire—taillight3.Whitewire—ground
2.Brownwire—taillight4.Whitewire—ground
Note:Usethecabletietosecureanyexcesswirenear
thecenterlight.
5
4
InstallingtheReectors
Partsneededforthisprocedure:
2
Reector
2
Shortbolt
2Nut
Procedure
1.Aligntheholeinareectortotheholein1sideofthe
tongueofthemachine(
Figure16).
Note:Foroldermodels,drilla7.5mm(9/32inch)
holeforeachbolt,centeredbetweenthesafety-chain
keyholeandtheclevis-pinhole.
G021008
1
2
Figure16
1.Reector
2.Tongue
2.Insertaboltthroughtheholeinthereectorandthe
tongue,andinstallanutontheotherside.
3.Useawrenchontheboltandanotherwrenchonthe
nuttotightenthemuntiltheyaresnug.
Important:Donotovertightenthenutsandbolts,
ortheplasticreectorswillbreak.
4.Repeatsteps1through3fortheothersideofthe
tongue.
5
ReplacingtheLightBulbs
NoPartsRequired
ReplacingtheRear-facingSideBulbs
Note:Theleftrear-facingbulbalsoilluminateslicenseplate.
1.Useascrewdrivertoremovethe4screwsfromthe
largesquarelensonthelight(Figure17).
A
B
C
D
E
F
G020829
Figure17
2.Removethelens(Figure17).
3.Pushandtwistthebulbcounterclockwisetoremoveit
fromthesocket(Figure17).
4.Pushanew1157bulbintothesocketandthentwistit
clockwise(Figure17).
5.Installthelensandthe4screws(
Figure17).
ReplacingtheSide-facingBulbs
1.Useascrewdrivertoremovethe2screwsfromthe
smallrectangularlensonthesideofthelight(Figure
18).
6
A
B
C
D
E
F
G020830
Figure18
2.Removethelens(Figure18).
3.Pullthebulboutofthesocket(Figure18).
4.Pushanew168bulbintothesocket(Figure18).
5.Installthelensandthe2screws(Figure18).
ReplacingtheCenterBulbs
Note:Eachcenterbulbisintegratedintothelens.
1.Push1ofthetabsoverthatholdsthelensassembly
inplace,andpullthelensawayfromtherestofthe
center-lightassembly(Figure19).
A
B
C
G021019
Figure19
2.Disconnectthewireconnectorfromthelensassembly.
3.Connectthewireconnectortoanewlensassembly,
andinstallthelensassemblyontotherestofthe
center-lightassembly(Figure20).
A
B
C
G021021
Figure20
7
/