Heat&Glo NorthStar-NT Installation guide

Installation an sevie o tis elae soul e

eoe  ualie esonnel Heat & Hoe

Tenoloies eoens NI etie oes-

sionals o teniians suevise  an

NI etie oessional

EPA CERTIFIED WOODBURNING

FIREPLACE

Fire Risk.

WARNING

o use it soli oo uel onl

Ote uels a ovee an eneate

oisonous ases ie aon onoie

O-T L

Tested an d

L isted b y P ortl an d

Oreg on U SA

OM N I - Test L ab oratories, I n c.

CU S

Model(s):

Installation Manual

Installation and Fireplace Setup

WARNING

HOT SURFACES!

Glass an ote suaes ae ot uin

oeation AND ool on

Hot glass will cause burns.

• DO NOT tou lass until it is oole

• NR allo ilen to tou lass

• ee ilen aa

• AR SRIS ilen in sae oo as

elae

• Alet ilen an aults to aas o i teeatues

High temperatures may ignite clothing or other ammable

materials.

• ee lotin unitue aeies an ote aale

ateials aa

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

NORTHSTAR-BK

NORTHSTAR-GT

NORTHSTAR-NT

NOTICE: DO NOT discard this manual!

• DO NOT stoe o use asoline o ote a-

ale vaos an liuis in te viinit o tis

o an ote aliane

• DO NOT ovee Ovein ill voi ou

aant

• ol it all iniu leaanes to o-

ustiles as seie ailue to ol a

ause ouse e

WARNING: If the information in these

instructions is not followed exactly, a re

or explosion may result causing property

damage, personal injury, or death.

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

Safety Alert Key:

• DANGER! Iniates a aaous situation i i not avoie ill esult in eat o seious inu

• WARNING! Iniates a aaous situation i i not avoie oul esult in eat o seious inu

• CAUTION! Iniates a aaous situation i i not avoie oul esult in ino o oeate inu

• NOTICE: Iniates aties i a ause aae to te elae o to oet

Table of Contents

1 Product Specic & Important Safety Information

A ielae etiation 4

 Glass Seiations 4

 Non-oustile Mateials 4

D oustile Mateials 4

 letial oes 5

2 Getting Started

A Tial ielae Sste 6

 Desin an Installation onsieations 

1 Seletin ielae oations 

2 oatin ielae & ine 8

 Tools an Sulies Neee 

D Inset ielae an oonents 

 ielae Sste Reuieents 

3 Framing and Clearances

A ielae Diensions 10

 leaanes 11

1 Miniu leaanes to oustiles 12

2 Reue Mantel Heit / Otional ain onstution

Reuie 12

 onstut te ase 13

D ae te ielae 14

 Seue an evel te ielae 14

 otetive Metal Heat Stis 15

G ain Mateial 15

H Outsie Ai it 16

I Heat one it Otional 18

4 Electrical Wiring

5 Chimney and Termination Requirements

A ine Reuieents 22

 Osets/Retuns 23

 Teination Reuieents 24

6 Chimney Installation

A Tial ine Sste 25

 Assele ine Setions 26

 Install ine Ai it A4A 26

D Seue Oset/Retun 28

 Install eilin iestos 28

 Install Atti Insulation Siel 2

G Roo enetation 30

H Manuatue Hoe Installation 30

I Install ase/ase To 31

 Teination a Reuieents 32

 Install Teination a 32

7 Finishing

A Telate 34

 inis te all 34

1 Stone i inis 34

2 Tile Ganite Male inis 34

 Mantel an all oetions 35

D inisin te Heat tension 35

 Non-oustile Sealant Mateial 3

8 Fireplace Setup

A iei laeent 38

 ae an lanet laeent 3

9 Reference Materials

A ine oonents 40

2Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

Customer:

Lot/Address

Model (circle one): NORTHSTAR- NORTHSTAR-NT

NORTHSTAR-GT

Fireplace Install YES IF NO, WHY?

eiie tat te ase is insulate an seale  13

Reuie non-oustile oa is installe  15

eiie leaanes to oustiles  11

ielae is levele an seue  14

Heat etension sie/eit eie  14 & 3

Outsie ai it installe  16

Otional Heat one as een installe  a ualiie sevie teniian  18

Chimne

Section 5 (Pg. 22)

ine oniuation olies it iaas

ine installe loe an seue in lae it oe leaane

ine ai it installe

iestos installe

Atti insulation siel installe

Roo lasin installe an seale

Teinations installe an seale

Electrical Section 4 (Pg. 21)

Sit ies oel installe

Finishing Section 7 (Pg. 34)

oustile ateials not installe in non-oustile aeas

Dealer/Distributor Phone #

Serial #:

WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or

explosion.

ATTENTION INSTALLER:

Follow this Standard Work Checklist

Tis stana o elist is to e use  te installe in onution it not instea o te instutions ontaine in this installation

anual Date Installed:

Location of Fireplace:

Installer:

oustile ateials not installed in non

oustile areas



eiie all leaanes eet installation anual euieents

Mantels an all oetions ol it installation anual euieents

otetive eat stis an eat etension installe e anual euieents

Fireplace Setup Section 8 (Pg. 38)

All aain an otetive ateials eove

iei ale an eai lanet installe oetl

aia an oos oel installe

All aain ateials ae eove o insie/une te ielae

Hearth & Home Technologies recommends the following:

• otoain te installation an oin tis elist o ou ile

• Tat tis elist eain visile at all ties on te ielae until te installation is olete

oents ouniate to at esonsile

at 401-256 • Rev  • 1/2/13

  on 

uile/Gen ontato Installe Date

Comments: ute esition o te issues o is esonsile Installe/uile/Ote Taes et an oetive ation neee

_________________________________________________________________________________________________

Manual a an all o its ontents ae eove o insie/une te ielae an

iven to te at esonsile o use an oeation

________________________________________________________________________________________________________

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

1 Product Specic & Important Safety Information

A. Fireplace Certication

Tis elae sste as een teste an liste in a-

oane it 12 an -S610-M8 an M84-

HD stanas o installation an oeation in te nite

States an anaa as esie in tis anual

e it ou loal uilin oe aen eoe ou

ein ou installation to ensue oliane it loal

oes inluin te nee o eits an ollo-u in-

setions e sue loal uilin oes o not suesee

 seiations an alas otain a uilin eit so

tat insuane otetion enets annot e uneetel

anelle

Heat & Glo is a eistee taea o Heat & Hoe

Tenoloies In

C. Non-Combustible Materials

• Mateials i ill not inite an un oose o

an oination o te olloin

- Steel - Ion

- i - Tile

- onete - Slate

- Glass - lastes

• Mateials eote as assin ASTM E 136, Standard

Test Method for Behavior of Metals, in a Vertical Tube

Furnace at 750° C

D. Combustible Materials

• Mateials ae o o suae it an o te olloin

ateials

- oo - oesse ae

- lant es - lasti

- loo/OS - Seet o all

• An ateial tat an inite an un ae ooe o

not lastee o un-lastee

B. Glass Specications

Tis elae is euie it 5  eai lass Re-

lae lass onl it 5  eai lass lease ontat

ou eale o elaeent lass

NOTICE: This installation must conform with local codes. In the

absence of local codes you must comply with the UL127, (UM)

84-HUD and NFPA211 in the U.S.A. and the ULC 610-M87

and CAN/CSA-B365 Installation Codes in Canada.

WARNING! Risk of Fire! Hearth & Home Technologies

disclaims any responsibility for, and the warranty and agen-

cy listing will be voided by the following actions.

DO NOT:

• installoroperatedamagedreplace

• modifyreplace

• installotherthanasinstructedbyHearth & Home

Technologies

• operatethefireplacewithoutfullyassemblingall

components

• overre

• installanygaslogset

• installanycomponentnotapprovedbyHearth&Home

Technologies

• installpartsorcomponentsnotListedorapproved

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. For

assistanceoradditionalinformation,consultaqualied

installer, service agency or your dealer.

Model: Notsta A etie

oounin ielae

Laboratory: OMNI Test aoatoies In

Report No: 061-S-50-2

Type: oo ielae

Standard: 12 an -S610-M8 an

M 84-HD Manuatue

Hoe Aove

EPA# and Original Date: 51 4-1-03

EPA Certied:

325 as e

ou

Efciency: u to 8

BTU Output

with EPA test fuel: 51400 / 

with Cord Wood: 0000 / 

Heating Capacity: u to 3500 s t

Chimney Size: 8 ines

HHT S300 Seies

DuraVent Dualus

Max Wood Length: 24 ines

Fuel: o oo

Shipping Weight: 650 ls

Firebox Size 2 ui eet

4Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

E. Electrical Codes

NOTICE: Thisreplacemustbeelectricallywiredand

grounded in accordance with local codes or, in the

absence of local codes, with National Electric Code ANSI/

NFPA 70-latest edition or the Canadian Electric Code

CSA C22.1.

• A 110-120 A iuit o tis out ust e otete

it oun-ault iuit-inteute otetion in

oliane it te aliale eletial oes en

it is installe in a loations

WARNING! Improper installation, adjustment, alteration,

service or maintenance can cause injury or property dam-

age.

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

2 Getting Started

A. Typical Fireplace System

N o n- c o m b u s t ib l e

r o o f f la s h ing m a int a ins

m inim u m c l e a r a nc e

a r o u nd c h im ne y

A d d it io na l l a t e r a l

s u p p o r t f o r c h im ne y

a b o v e r o o f ( o r e nc l o s e d

in c h a s e ) if ne e d e d

E nc l o s e d s p a c e a b o v e

a nd a r o u nd f ir e p l a c e

S u p p o r t s t r a p s

o n r a f t e r s u p p o r t s

c h im ne y ( no t s h o w n)

O u t s id e

c o m b u s t io n a ir

O u t s id e

c o m b u s t io n a ir

T e r m ina t io n C a p

C h im ne y p e ne t r a t e s r o o f

p r e f e r a b l y w it h o u t a f f e c t ing

r o o f r a f t e r s

S t o r m C o l l a r

O f f s e t /R e t u r n

( w it h h a ng e r s t r a p s )

A t t ic ins u l a t io n s h ie l d

m u s t b e u s e d h e r e t o

k e e p ins u l a t io n a w a y

f r o m c h im ne y if

a t t ic is ins u l a t e d

Fram ing headed

o f f in c e il ing j o is t s

M a nt e l

D e c o r a t iv e f a c ing

a nd t r im

F a c t o r y - b u il t f ir e p l a c e

C h im ne y s y s t e m

C o m b u s t ib l e

f r a m ing /h e a d e r

o n t o p o f V - s h a p e d

s t a nd o f f s ( s p a c e r s )

H e a r t h e x t e ns io n

P r o t e c t iv e m e t a l

h e a r t h s t r ip ( s )

Figure 2.1 Typical Fireplace System

6Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

►

I n a n e xt e r io r ch a se

o r p r o j e ct ing int o a

garage

A cr o ss a co r ne r

A l o ng a w a l l

A s a

r o o m

d ivi d e r

24 in.

( 61 0 m m )

24 in.

( 61 0 m m )

24 in.

( 61 0 m m )

48 in.

( 1 21 9 m m )

24 in.

( 61 0 m m )

Figure 2.2 Fireplace Locations

NOTICE:

• Illustrationsandphotosreecttypicalinstallationsand

are FOR DESIGN PURPOSES ONLY.

• Illustrations/diagramsarenotdrawntoscale.

• Actualinstallation/appearancemayvaryduetoindividual

design preference.

• Hearth&HomeTechnologiesreservestherighttoalter

its products.

NOTICE: In addition to these framing dimensions, also

reference the following section:

• Clearances (Section 3).

NOTICE:

A minimum 1/2 in. air clearance at the back and

a minimum 1 in. air clearance to the sides of the

replaceassemblymustbemaintained.

Chimney sections at any level require a 2 in. mini-

mum air space clearance between the framing

and chimney sections.

B. Design and Installation Considerations

NOTICE: Check building codes prior to installation.

• Installation MST ol it loal eional state an

national oes an eulations

• onsult insuane aie loal uilin inseto e

oials o autoities avin uisition ove estitions

installation insetion an eits

1. Selecting Fireplace Locations

Tis elae a e use as a oo ivie installe

alon a all aoss a one o use in an eteio ase

See iue 22

oatin te elae in a aseent nea euentl

oene oos ental eat outlets o etuns o ote

loations o onsieale ai oveent an aet te

eoane

Outsie ai ust e use o oustion Te 100

oes euie it an outsie ai inlet to ee ous-

tion ai o outsie te oe alon it an outsie ai

teination a te ii etal ut is euie ut not

sulie onsieation soul e iven to tese atos

eoe eiin on a loation

Model # A B C D E F G H I

NotSta iensions

o nise alls

in. 41-/8 16 8-1/2 63-5/16 22-/16 44-3/4 14-1/16 55-15/16 50-/8

mm 1063 406 223 1608 50 113 35 1421 122



Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

2. Locating Fireplace & Chimney

oation o te elae an ine ill aet eo-

ane

•Install itin te a aisae enlose  te uilin

enveloe Tis els to oue oe at eseiall

uin litin an ie-on o te e

• enetate te iest at o te oo Tis iniies

te eets o in loain

•oate teination a aa o tees aaent

stutues uneven oo lines an ote ostutions

• Miniie te use o ine osets

•onsie te elae loation elative to oo an eilin

an atti oists

• Tae into onsieation te teination euieents in

Setions 5 an 6

M a r g ina l L o c a t io n:

• Below peak

Location NOT recommended:

• Not the highest point of the roof

• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended Location:

• Above peak

Recommended:

• Insulated exterior chase

in cooler climates

Recommended Location:

• Above peak

• Inside heated space

Location NOT recommended:

• Too close to tree

• Below adjacent structure

• Lower roof line

• Avoid outside wall

M a r g ina l L o c a t io n:

• Wind loading possible

Figure 2.3 Recommended Chimney Locations

• Install te outsie ai it it te intae ain evailin

ins uin te eatin season

• nsue aeuate outoo ai o all oustion

alianes an eaust euient

• nsue unae an ai onitionin etun vents ae not

loate in te ieiate viinit o te elae

• Avoi installin te elae nea oos alas o

sall isolate saes

• Reesse litin soul e a seale an esin

• Atti ates eate stie o seale

• Atti ounte ut o an ai anle oints an seas

tae o seale

8Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

C. Tools and Supplies Needed

eoe einnin te installation e sue te olloin

tools an uilin sulies ae availale

Reioatin sa ain ateial

lies Non-oustile sealant

Hae Gloves

illis seive ain suae

lat lae seive leti ill an its

lu line Saet lasses

evel Tae easue

1/2-3/4 in lent 6 o 8 sel-illin ses

Mis ses an nails

D. Inspect Fireplace and Components

WARNING! Risk of Fire and/or Explosion! Damaged

parts could impair safe operation. DO NOT install dam-

aged, incomplete or substitute components. Keep re-

place dry.

• Reove elae an oonents o aain an

inset o aae

• ent sste oonents an oos ae sie in

seaate aaes

• Reot to ou eale an ats aae in sient

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benet.

E. Fireplace System Requirements

Te elae sste euieents onsist o te ollo-

in

• ielae

- iei inlue it elae

- Doo inlue it elae

- Non-oustile ain ateial inlue it

elae

- Heat tension

•Outsie Ai Sste oo an ollas inlue it

elae

• asia

• ine Sste

- ine ai it inlue it elae euie it

S300 seies ine

- Atti Insulation Siel inlue it elae

- ine teination a

• Non-oustile nis ateial

Otional oonents inlue

• ieseen

• intel a

• Heat one it



Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

3 Framing and Clearances

A. Fireplace Dimensions

1 1 - 1 /8 in.

( 28 3 m m )

23- 1 /8 in.

( 5 8 7 m m )

31 - 1 /8 in.

( 79 1 m m )

3- 1 /2 in.

( 8 9 m m )

40 - 5 /1 6 in.

( 1 0 24 m m )

43- 1 3/1 6 in.

( 1 1 0 0 m m )

37 in.

( 9 40 m m )

40 in.

( 1 0 1 6 m m )

43 in.

( 1 0 1 6 m m )

1 in.

( 25 m m )

5 - 7/8 in.

( 1 49 m m ) 6- 1 /2 in.

( 1 65 m m )

9 - 1 1 /1 6 in.

( 246 m m )

F a n E l e c t r ic a l A c c e s s

( r ig h t s id e o f f ir e p la c e )

Figure 3.1 Fireplace Dimensions

10 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

►

B. Clearances

WARNING! Risk of Fire!

YoumustcomplywithallminimumairspaceclearancestocombustiblesasspeciedinFigure3.2.DO NOT pack required

airspaceswithinsulationorothermaterials.Framingornishingmaterialusedonthefrontof,orinfrontof,thereplace

closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board,

etc.).Failuretocomplymaycausere.

Figure 3.2 Clearances to Combustible Materials

2 in. ( 5 1 m m ) m in.

A t t ic

I ns u l a t io n

S h ie l d

C e il ing F ir e s t o p

( c e il ing )

( r o o f )

( a t t ic )

( c e il ing )

C e il ing F ir e s t o p O f f s e t /R e t u r n w it h

h a ng e r s t r a p s

S t o r m C o l l a r

R o o f F la s h ing

2 in. ( 5 1 m m ) m in.

2 in. m in.

( 5 1 m m )

M u s t h a v e 2 in. ( 5 1 m m )

m inim u m c l e a r a nc e

to header

2 in. ( 5 1 m m ) m in.

1 in. ( 25 m m ) t o s id e o f a p p l ia nc e

( e x c e p t a t na il ing f l a ng e s w h e r e it is 1 /2 in. [ 1 3 m m ] )

1 in. ( 25 m m ) t o b a c k

o f a p p l ia nc e

0 in.

t o f l o o r

0 in. t o l e v e l

o f s t a nd o f f s

2 in.

( 5 1 m m )

m in.

36 in. ( 9 1 4 m m )

s t a nd o f f s t o c e il ing

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

►

2. Reduced Mantel Height / Optional Framing

Construction Required

Non-combustible antel ateial iniu eit

o ase o elae to unesie o antel 46 in

1168  en te olloin enlosue onstution

ateials ae use

Non-oustile ain ateials ust e use aove

elae to eit o 84 in 2134  o to te eil-

in o ase o elae o all onstution ateials

ain ees seetin an all nis ateials

1. Minimum Clearances to Combustibles

P o s it io n c o m b u s t ib l e /

no n- c o m b u s t ib l e m a nt e l

60 in. ( 1 5 24 m m ) f r o m

b a s e o f f ir e p l a c e

1 2 in.

( 30 5 m m )

46- 1 /4 in.

( 1 1 75 m m )

24 in.

( 61 0 m m )

2 in.

( 5 1 m m )

48 - 1 /4 in.

( 1 226 m m )

42-1/4 in.

( 1 0 73 m m )

The finished cavity depth must

be no less than 24 in. (610 mm)

from the finished backwall to

the outside of front wall framing.

Figure 3.3 Framing the Fireplace

WITHIN ENCLOSURE AREA

ielae to aall 1 in 25 

ielae to sieall 1 in 25 

Dut oots to ain 0 in 0 

To stanos to eae 0 in 0 

Doo oenin to sieall 22-8 in 581 

EXPOSED SURFACES

aelate to sieall 16 in 406 

Heat one ai ills to eilin 12 in 305 

MANTEL

Mantel iniu eit 60 in 1524 

Maiu antel et 12 in 305 

12 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

C. Construct the Chase

A ase is a vetial olie stutue uilt to enlose te

elae an/o its vent sste etial ines tat

un on te outsie o a uilin ust e installe insie a

ase

In ol liates Heat & Hoe Tenoloies eo-

ens tat te ase e ell insulate usin att te

insulation eteen te oists

onstution o te ase a va it te te o uil-

in Tese instutions ae not sustitutes o te euie-

ents o loal uilin oes oal uilin oes MST

e ee

ases soul e onstute in te anne o all outsie

alls o te oe to event ol ai atin oles

Te ase soul not ea te outsie uilin enveloe

in an anne All oute alls nee to e insulate

uilin oes euie alse eilin an eilin estos/

atti siels at ea oo o te ase o eve 10 t 3048

 o lea sae to ontol sea o e

alls eilin ase late an antileve oo at te st

level o te ase soul e insulate see iue 34

ao an ai inltation aies soul e installe in te

ase as e eional oes o te est o te oe A-

itionall Heat & Hoe Tenoloies eoens tat

te insie suaes e alle an tae o te use o

an euivalent eto o aiu ai titness

Holes an ote oenins soul e aule it i

teeatue aul o stue it unae e lass

insulation

C e il ing

F ir e s t o p

M e t a l C h a s e T o p

R o u nd T e r m ina t io n C a p

F a l s e C e il ing

I ns u l a t io n in t h e

o u t s id e w a l l s

o f t h e c h a s e

A t t ic

I ns u l a t io n

S h ie l d

C h im ne y

C e il ing

F ir e s t o p

T a b s

F a l s e C e il ing

F a l s e C e il ing I ns u l a t io n

I ns u l a t io n

S t o r m C o l l a r

Figure 3.4 Chase Assembly

1 2 3

A l l o u t s id e w a l l s s h o u l d b e ins u l a t e d .

Figure 3.5 Chase Constructions

1 ielae an ine enlose in an eteio ase

2 ine oset tou eteio all an enlose in ase

3 ase onstute on oo

• Te ase is onstute usin ain ateials u

te sae as te alls in ou oe A vaiet o siin

ateials a e use inluin i stone venee

i o stana siin ateials

•In onstutin te ase seveal atos ust e

onsiee

- Maintain a 2 in 51  ai sae aoun te

ine

- Te ase to ust e onstute o non-

oustile ateial

- In ol liates a esto sae an atti insulation

siel soul e installe in an insulate alse eilin

at te 8 t 2438  level aove te elae

assel Tis eues eat loss tou te ase

- In ol liates te alls o te ase soul e

insulate to te level o te alse eilin as son in

iue 34 Tis ill el eue eat loss o te

oe aoun te elae

Tee eales o ase aliations ae son in i-

ue 35

WARNING! You must install false ceilings and ceil-

ing restops at each oor of the chase or every 10 ft

(3.05 m) to control spread of re.

WARNING! Risk of Fire! DO NOT sealareabetweenre

stop opening and chimney pipe except where they enter

the attic or leave the warm air envelope of the home (use

600° F sealant).

WARNING! Risk of Fire! You must maintain a minimum

2 in. (51 mm) air space clearance to insulation and other

materials surrounding the chimney system.

• Insulationandothermaterialsmustbermlysecuredto

prevent accidental contact with chimney system.

• Thechasemustbeproperlyblockedtopreventblown

insulation or other combustibles from entering and

makingcontactwithreplaceorchimney.

• Failuretopreventcontactbetweeninsulation orother

materials and chimney system may cause overheating

andre.

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

D. Frame the Fireplace

NOTICE: Heat etension esin ust e eteine

eoe installation o elae

I te elae is lae on te oo te aiu eit

o a nise aise eat is 5-3/4 i ou ant a ie

aise eat te elae ust e lae on a lato

NOTICE: Wiring for fans must be done before framed

enclosure is completed. If using a Heat Zone Kit, it

also must be installed before enclosure is complete.

Te 100 ielae ill t a ae oenin eit o

46-1/4 in 114  tall an 42-1/4 in 103  ie

WARNING! Risk of Fire! You must comply with all

minimum air space clearances to combustibles. DO NOT

pack required air spaces with insulation or other materi-

als.

WARNING! Risk of Fire! Comply with all minimum clear-

ancesspecied.

• A minimum1in.(25mm)airclearancemustbe

maintained at the back and 1 in. (25 mm) to the sides

ofthereplaceassembly.

• Chimneysectionsatanylevelrequirea2in.(51mm)

minimum air space clearance between the framing and

chimney section.

iue 33 sos a tial ain usin 2  4 lue

o te elae assuin oustile ateials ae

use All euie leaanes to oustiles aoun te

elae ust e aee to See iue 32 An ain

aoss te to o te elae ust e aove te level o

te to stanos No eess aove stanos

The

nise avit et ust e no less tan 24 in

610  o te nise aall to te outsie o ont

all ain ain ust eten stait u all te a

to te eilin

CAUTION! Risk of Cuts/Abrasions. Wear protective gloves

and safety glasses during installation. Sheet metal edges

are sharp.

WARNING! Risk of Fire! Prevent contact with sagging,

loose insulation.

• DO NOT install against vapor barriers or exposed

insulation.

• Secureinsulationandvaporbarriers.

• Provideminimumairspaceclearancesatthesidesand

backofthereplaceassemblyasoutlinedinSection3.

E. Secure and Level the Fireplace

Tis elae a e lae on eite a oustile o

nonoustile ontinuous at suae ollo te in-

stutions o ain in Setion 3 Slie te elae into

osition e sue to ovie te iniu 1 in ai lea-

ane at te sies an 1 in at te a o te elae

Te elae soul e ositione so te ae o te non-

oustile ateial on te elae ill e us it te

ae o te all on te alls See iue 36

evel te elae an si as neessa

T h e se su r f a ce s

m u st b e e ve n!

D r yw a l l N o n- co m b u st ib l e

f a ci ng m a t e r ia l

Figure 3.6 Drywall - Non-combustible Facing Material

14 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

1 in. ( 25 m m ) O v e r l a p

M e t a l s t r ip s 2 in. ( 5 1 m m ) u nd e r e d g e o f F ir e p l a c e

a nd H e a r t h E x t e ns io n a nd e x t e nd e d 2 in. ( 5 1 m m )

b e y o nd b o t h s id e s o f f ir e p l a c e o p e ning .

N a il o r s c r e w m e t a l s t r ip s in p l a c e .

P a l l e t M o u nt ing /F l o o r

B r a c k e t s

R a is e d P l a t f o r m

F l o o r

2 in.

( 5 1 m m )

1 in. ( 25 m m ) m in.

o v e r l a p

2 in.

( 5 1 m m )

T o p p ie c e m u s t o v e r l a p

b o t t o m p ie c e

Figure 3.8 Protect the Front of an Elevated Platform

F. Protective Metal Hearth Strips

Figure 3.7 Position the Protective Metal Hearth Strips

• oate te to otetive etal eat stis easuin

aoiatel 26 in  4 in 660   102  inlue

it tis elae

• Slie ea etal sti 2 in 51  une ont ee o

elae

• Ovela stis in te ile o elae oenin  1 in

25  iniu

•Metal stis ust eten eon te ont an sies

o te elae oenin  at least 2 in 51 

iue 3

•otet te ont o a lato elevate aove te eat

etension it etal stis not inlue it elae

e iue 38 See Setion 6 o eat etension

instutions

WARNING! Risk of Fire! Protective metal hearth

strips MUST be installed on combustible surfaces. DO

NOT cover metal strips with combustible materials.

Sparksorembersmayigniteooring.

WARNING! Risk of re! High temperatures, sparks,

embers or other burning material falling from the

replacemayigniteooringorconcealedcombustible

surfaces.

• ProtectivemetalhearthstripsMUSTbeinstalled.

• HearthextensionsMUSTbeinstalledexactlyas

specied.

WARNING! Risk of Fire!

Follow these instructions exactly.

Facing materials must be installed properly to prevent

re.

No materials may be substituted without authorization by

Hearth & Home Technologies

G. Facing Material

TOOLS NEEDED: oee ill it 2 illis ea it

aulin un

Onl non-oustile ateials sulie it elae

a e use to ove te etal elae ont

NOTE: All boards are pre-drilled for your convenience.

Boards MUST be attached in the following order:

bottom, top, and then the two sides, red-painted side

out. The top and bottom board should each have a hang

tag attached. Leave them attached for referral for the

nishingoperation.

•Atta te otto oa to te otto o te oute

elae an it enlose ses ensuin te oa

is entee DO NOT remove hang tags

• ente an atta te to oa to te oute an an

ain ees DO NOT remove hang tags.

•sin te Sue alsti un a lit ea 1/8 in

iniu eteen te etal suae o te elae

an te utt ees o te to oa See iue 3

• nsuin te to o te sie iees an te to oa

alin atta te sie iees to te oute an an ain

ees

Figure 3.9 Apply Non-combustible Materials

Side

Board

Bottom

Board

Side

Board

Top

Board

DO NOT

remove hang

tags

Apply bead of

Super Calstick to

edge here

NOTICE: 1/8 in. of the facing material may be visible

afternishingmaterialsareapplied.This1/8in.must

be painted or the red will show.

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

►

H. Outside Air Kit

An outsie ai it ust e use o oustion Heat &

Hoe Tenoloies eoens ou utilie te sotest

ut un to otiie te eoane o te outsie ai

it Te outsie ai inlet oo soul e ositione in a

anne tat ill not allo sno leaves et to lo te

inlet In soe installations te ai ut a nee to e un

vetiall In su an installation a 3 t 14  eit

ieene ust e aintaine o te to o te ue-

ost ine setion to te outsie ai inlet oo

Ree to iues 310 an 311 en lain te outsie

ai inlet oo

Te outsie ai it is installe on te it an sie o te

elae See iue 312 o anle loation/oeation

• ut a 6 in 152  ole in outsie all to aooate

ai iin

• se 6 in 152  etal e o ii iin not sulie

to ietl onnet outsie ai to elae intae Insulate

te ie to event ost onensation

• se te sulie outsie ai inlet oo

• Seal eteen te all an te ie it silione to

event oistue enetation an ai leas

• Seal eteen te outsie ai inlet oo an te ouse

it silione to event ai inltation

CAUTION! Risk of Cuts/Abrasions. Wear protective

gloves and safety glasses during installation. Sheet metal

edges are sharp.

CAUTION! Risk of Fire or Asphyxiation! DO NOT draw

outsidecombustionairfromwall,oororceilingcavity,or

enclosed spaces such as an attic or garage.

• DO NOT place outside air inlet hood close to exhaust

vents or chimneys. Fumes or odor could be drawn into

theroomthroughthereplace.

• Locateoutsideairinlethoodtopreventblockagefrom

leaves, snow/ice, or other debris. Blockages could cause

combustion air starvation.

A t t ic ins u l a t io n s h ie l d

m u s t b e u s e d t o k e e p

ins u l a t io n a w a y f r o m

c h im ne y .

C e il ing f ir e s t o p

o n f l o o r o f a t t ic .

3 f t m in. f r o m t o p o f

u p p e r m o s t c h im ne y

s e c t io n t o a ir inle t .

Figure 3.10 Outside Air Inlet Locations

16 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

O u t l e t b l o c k e d b y

s no w , l e a v e s , e t c .

N O

G arage or

c o m b u s t ib l e

l iq u id s s t o r a g e

N O

A t t ic s p a c e

N O

O u t l e t p l a c e d

h ig h e r t h a n 3 f t

b e l o w t h e

t e r m ina t io n c a p

N O

U s e o nl y d u c t m a t e r ia l s

s p e c if ie d b y m a nu f a c t u r e r

Figure 3.11 Outside Air Installation

Figure 3.12 Outside Air

T e r m ina t io n C a p

s u p p l ie d w it h

f ir e p l a c e

6 in. ( 1 5 2m m ) m e t a l f le x

o r r ig id p ip e

O p e n/C l o s e

K no b f o r

o u t s id e a ir

C L O S E

O P E N

1

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

DUCT RUN REQUIREMENTS

MAIMM Dut Run  40-t 12 

MINIMM Dut Run  36 in 14 

DUCTING MATERIAL

6 in 152  -ent Onl

DO NOT ut into eistin unae lenu

MINIMUM CLEARANCE TO COMBUSTIBLES

1 in 25  o te -ent

/2 in 13  o to & otto o outlet o

0 in 0  o te sies o outlet o

12 in 305  o all eiste to eilin

Ree to iue 313

CAUTION! ALLwiringshouldbedonebyaqualiedelec-

trician and shall be in compliance with local codes and

with the National Electric Code NFPA/NEC No. 70-current.

CSC22.1 Canadian Electric Code.

Possible Air Duct Runs / Locations

Figure 3.13 Minimum Clearances to Combustibles

C e il ing R e g is t e r

W a l l R e g is t e r

F l o o r R e g is t e r

T w o D u c t K it s

C e il ing R e g is t e r

1 2 in. ( 30 5 m m ) m inim u m c l e a r a nc e

f r o m r e g is t e r t o c e il ing

I. Heat Zone Kit (Optional)

Te Heat-one aesso it onves a ai o te

elae tou ai uts to eote loations in te

sae oo o ote oos o te uilin ou a install

1 o 2 Heat-one its on te elae Installation o tis

it MUST e eoe  a ualie sevie teniian

I an ats ae issin o aae ontat ou loal

eale eoe statin installation DO NOT install a a-

ae it

Tis it is teste an sae en installe in aoane

it tis installation anual It is ou esonsiilit to

ea all instutions eoe statin installation an to ol-

lo tese instutions aeull uin installations

Te Heat-one oo it is aeull enineee an

ust e installe onl as seie I ou oi it o an

o its oonents ou ill voi te aant an ou a

ossil ause a e aa Installation ust e one

aoin to aliale loal state ovinial an/o

national oes

lan te loation o te elae an a ai ut uns

18 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

Installation

• Reove te noout o ove late o te to o te

elae an isa it See iue 314

• ut a 3 in 6  ole in te insulation oa as e

te iensions son in iue 314

Adapter

M o u nt ing

P l a t e

S t a r t e r P ip e

K no c k o u t

C u t a 3 in. ( 76 m m )

h o l e in ins u l a t io n b o a r d

3- 1 3/ 1 6 in.

(9 7 mm)

3- 1 / 8 in. (7 9 mm)

Run Length Cut Pipe

20 - 40 ft (6-12 m) 2 in. (51 mm)*

*A minimum of 2 in. (51 mm) pipe must be used to

cover the raw insulation to prevent it from blowing

out through the return air grille.

10 - 20 ft (3 - 6 m) 8 in. (203 mm)

3 - 10 ft (1 - 3 m) No cut needed**

**Use full 16 in. (406 mm) as supplied

• Deteine te neessa lent o state ie o te

Tale 31 an ut as euie

Figure 3.14

• Slie te state ie into te elae atin te

oles in te late to te oles in te elae

• lae te aate on te ountin late linin u oles

sin ou seet etal ses inlue in te it seue

te aate an ountin late into elae Ate

seuin to te elae tae on te aate ees

to te to o te elae it aluinu tae to event

leaae

• Deteine te loation o te ai eiste an an

ousin assel ut a -5/8 in  13-5/8 in 143 

 346  ole eteen ain ees all stus

o oo oists Te aets an e otate 180 an

ounte to te a sie o te 2  4 i neessa See

iue 316

NOTICE: The fan and electrical connections must be

accessible for servicing per local code requirements.

NOTICE: If the fan housing is installed in a 2 x 4 wall,

the front of the housing will protrude approximately 1/4

in.(6mm)fromthenishedwall.

• Atta enou 6 in 152  -ent as euie o

ou installation to te an ousin A maximum of (4)

90° elbows is recommended. Seuel tist lo te

-ent to te aate

Also se te -ent to te outlet o on te an

ousin See iue 31

Suot ut at intevals

o no eate tan 4 t 1  as euie  loal oe

Figure 3.15

WARNING! Risk of Fire! Comply with all minimum

clearancesspecied.

• A minimum 1 in. (13 mm) air clearance must be

maintained at the back and 1 in. (25mm) to the sides

ofthereplaceassembly.

NOTE: It is important the pipe length be adhered to

or it will affect the performance of your replace.

• On te ountin late an en te tas ona

Slie te tas ove te outsie o te state ie Seue

it ou seet etal ses inlue in astenes

aae iue 315

Table 3.1

1

Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

S e c u r e l y T w is t

L o c k B - V e nt t o

A d a p t e r

S e c u r e B - V e nt t o F a n H o u s ing

w it h s h e e t m e t a l s c r e w s

R e t u r n A ir G r il l e

I ns t a l l w it h L o u v e r s

p o int e d d o w n

B r a c k e t

C a n r o t a t e

180

2 x 4 W a l l

F a n H o u s ing

1 /2 in. ( 1 3m m )

c l e a r a nc e t o

c o m b u s t ib l e s

m u s t b e

m a int a ine d .

2 x 4 w a l l

S h e e t R o c k

L e a v e 1 /4" ( 6m m ) c l e a r a nc e

f r o m a l l 4 o u t e r e d g e s

S e a l g r il le u s ing g a s k e t ing s u p p l ie d w it h t h e k it

• Install te vaiale see all eostat it settin on

O in a onvenient loation Tis sit ill ontol

te Heat-one an oeation

•Reove te untion o ie 110 A sevie TO

te all eostat an ROM te all eostat to te

an untion o se ie nuts to seue te 110 A

sevie ies to te ot la an neutal ite an

ies an se te 110 A oun ie to te untion

o See iue 31

• Seue te etun ai ille to te an ousin ain

sue it is us Te ille ust e installe it te

louves ointin on

NOTICE: DO NOT USE ADJUSTABLE REGISTERS.

J u nc t io n B o x R e m o v e d

W ir e C l a m p

W ir e N u t s

J u nc t io n B o x

B l a c k

W h it e

NOTICE: Secure the duct so that clearance to the re-

place outer wrap is maintained. Tape all seams with alumi-

numtape1-1/4in.(32mm)minimumwidthorasspecied

by local codes.)

• Seal all te a aoun te insie o te etun ai ille to

event ot ai ein an a into te ventin sste

usin asetin sulie it te it eave 1/4 in 6

 leaane o all ou oute ees Ti eess

asetin See iue 318

Figure 3.16

Figure 3.17

Figure 3.18

Figure 3.19

20 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13

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