Heat&Glo NorthStar-NT Installation guide

Category
Fireplaces
Type
Installation guide
Installation an sevie o tis elae soul e
eoe  ualie esonnel Heat & Hoe
Tenoloies eoens NI etie oes-
sionals o teniians suevise  an
NI etie oessional
EPA CERTIFIED WOODBURNING
FIREPLACE
Fire Risk.
WARNING
o use it soli oo uel onl
Ote uels a ovee an eneate
oisonous ases ie aon onoie
O-T L
Tested an d
L isted b y P ortl an d
Oreg on U SA
OM N I - Test L ab oratories, I n c.
CU S
Model(s):
Installation Manual
Installation and Fireplace Setup
WARNING
HOT SURFACES!
Glass an ote suaes ae ot uin
oeation AND ool on
Hot glass will cause burns.
DO NOT tou lass until it is oole
NR allo ilen to tou lass
ee ilen aa
AR SRIS ilen in sae oo as
elae
Alet ilen an aults to aas o i teeatues
High temperatures may ignite clothing or other ammable
materials.
ee lotin unitue aeies an ote aale
ateials aa
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NORTHSTAR-BK
NORTHSTAR-GT
NORTHSTAR-NT
NOTICE: DO NOT discard this manual!
DO NOT stoe o use asoline o ote a-
ale vaos an liuis in te viinit o tis
o an ote aliane
DO NOT ovee Ovein ill voi ou
aant
ol it all iniu leaanes to o-
ustiles as seie ailue to ol a
ause ouse e
WARNING: If the information in these
instructions is not followed exactly, a re
or explosion may result causing property
damage, personal injury, or death.
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Safety Alert Key:
DANGER! Iniates a aaous situation i i not avoie ill esult in eat o seious inu
• WARNING! Iniates a aaous situation i i not avoie oul esult in eat o seious inu
• CAUTION! Iniates a aaous situation i i not avoie oul esult in ino o oeate inu
NOTICE: Iniates aties i a ause aae to te elae o to oet
Table of Contents
1 Product Specic & Important Safety Information
A ielae etiation 4
 Glass Seiations 4
 Non-oustile Mateials 4
D oustile Mateials 4
 letial oes 5
2 Getting Started
A Tial ielae Sste 6
 Desin an Installation onsieations
1 Seletin ielae oations
2 oatin ielae & ine 8
 Tools an Sulies Neee
D Inset ielae an oonents
 ielae Sste Reuieents
3 Framing and Clearances
A ielae Diensions 10
 leaanes 11
1 Miniu leaanes to oustiles 12
2 Reue Mantel Heit / Otional ain onstution
Reuie 12
 onstut te ase 13
D ae te ielae 14
 Seue an evel te ielae 14
 otetive Metal Heat Stis 15
G ain Mateial 15
H Outsie Ai it 16
I Heat one it Otional 18
4 Electrical Wiring
5 Chimney and Termination Requirements
A ine Reuieents 22
 Osets/Retuns 23
 Teination Reuieents 24
6 Chimney Installation
A Tial ine Sste 25
 Assele ine Setions 26
 Install ine Ai it A4A 26
D Seue Oset/Retun 28
 Install eilin iestos 28
 Install Atti Insulation Siel 2
G Roo enetation 30
H Manuatue Hoe Installation 30
I Install ase/ase To 31
 Teination a Reuieents 32
 Install Teination a 32
7 Finishing
A Telate 34
inis te all 34
1 Stone i inis 34
2 Tile Ganite Male inis 34
 Mantel an all oetions 35
D inisin te Heat tension 35
 Non-oustile Sealant Mateial 3
8 Fireplace Setup
A iei laeent 38
 ae an lanet laeent 3
9 Reference Materials
A ine oonents 40
2Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Customer:
Lot/Address
Model (circle one): NORTHSTAR- NORTHSTAR-NT
NORTHSTAR-GT
Fireplace Install YES IF NO, WHY?
eiie tat te ase is insulate an seale  13
Reuie non-oustile oa is installe  15
eiie leaanes to oustiles  11
ielae is levele an seue  14
Heat etension sie/eit eie  14 & 3
Outsie ai it installe  16
Otional Heat one as een installe  a ualiie sevie teniian  18
Chimne
y
Section 5 (Pg. 22)
ine oniuation olies it iaas
ine installe loe an seue in lae it oe leaane
ine ai it installe
iestos installe
Atti insulation siel installe
Roo lasin installe an seale
Teinations installe an seale
Electrical Section 4 (Pg. 21)
Sit ies oel installe
Finishing Section 7 (Pg. 34)
oustile ateials not installe in non-oustile aeas
Dealer/Distributor Phone #
Serial #:
WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or
explosion.
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Tis stana o elist is to e use  te installe in onution it not instea o te instutions ontaine in this installation
anual Date Installed:
Location of Fireplace:
Installer:
oustile ateials not installed in non
-
oustile areas
eiie all leaanes eet installation anual euieents
Mantels an all oetions ol it installation anual euieents
otetive eat stis an eat etension installe e anual euieents
Fireplace Setup Section 8 (Pg. 38)
All aain an otetive ateials eove
iei ale an eai lanet installe oetl
aia an oos oel installe
All aain ateials ae eove o insie/une te ielae
Hearth & Home Technologies recommends the following:
• otoain te installation an oin tis elist o ou ile
• Tat tis elist eain visile at all ties on te ielae until te installation is olete
oents ouniate to at esonsile
at 401-256 • Rev  • 1/2/13
  on 
uile/Gen ontato Installe Date
Comments: ute esition o te issues o is esonsile Installe/uile/Ote Taes et an oetive ation neee
_________________________________________________________________________________________________
Manual a an all o its ontents ae eove o insie/une te ielae an
iven to te at esonsile o use an oeation
________________________________________________________________________________________________________
________________________________________________________________________________________________________
3
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
1 Product Specic & Important Safety Information
A. Fireplace Certication
Tis elae sste as een teste an liste in a-
oane it 12 an -S610-M8 an M84-
HD stanas o installation an oeation in te nite
States an anaa as esie in tis anual
e it ou loal uilin oe aen eoe ou
ein ou installation to ensue oliane it loal
oes inluin te nee o eits an ollo-u in-
setions e sue loal uilin oes o not suesee
 seiations an alas otain a uilin eit so
tat insuane otetion enets annot e uneetel
anelle
Heat & Glo is a eistee taea o Heat & Hoe
Tenoloies In
C. Non-Combustible Materials
Mateials i ill not inite an un oose o
an oination o te olloin
- Steel - Ion
- i - Tile
- onete - Slate
- Glass - lastes
Mateials eote as assin ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace at 750° C
D. Combustible Materials
Mateials ae o o suae it an o te olloin
ateials
- oo - oesse ae
- lant es - lasti
- loo/OS - Seet o all
An ateial tat an inite an un ae ooe o
not lastee o un-lastee
B. Glass Specications
Tis elae is euie it 5  eai lass Re-
lae lass onl it 5  eai lass lease ontat
ou eale o elaeent lass
NOTICE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL127, (UM)
84-HUD and NFPA211 in the U.S.A. and the ULC 610-M87
and CAN/CSA-B365 Installation Codes in Canada.
WARNING! Risk of Fire! Hearth & Home Technologies
disclaims any responsibility for, and the warranty and agen-
cy listing will be voided by the following actions.
DO NOT:
• installoroperatedamagedreplace
• modifyreplace
 installotherthanasinstructedbyHearth &Home
Technologies
 operatethefireplacewithoutfullyassemblingall
components
• overre
• installanygaslogset
• installanycomponentnotapprovedbyHearth&Home
Technologies
• installpartsorcomponentsnotListedorapproved
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Model: Notsta A etie
oounin ielae
Laboratory: OMNI Test aoatoies In
Report No: 061-S-50-2
Type: oo ielae
Standard: 12 an -S610-M8 an
M 84-HD Manuatue
Hoe Aove
EPA# and Original Date: 51 4-1-03
EPA Certied:
325 as e
ou
Efciency: u to 8
BTU Output
with EPA test fuel: 51400 / 
with Cord Wood: 0000 / 
Heating Capacity: u to 3500 s t
Chimney Size: 8 ines
HHT S300 Seies
DuraVent Dualus
Max Wood Length: 24 ines
Fuel: o oo
Shipping Weight: 650 ls
Firebox Size 2 ui eet
4Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
E. Electrical Codes
NOTICE: Thisreplacemustbeelectricallywiredand
grounded in accordance with local codes or, in the
absence of local codes, with National Electric Code ANSI/
NFPA 70-latest edition or the Canadian Electric Code
CSA C22.1.
A 110-120 A iuit o tis out ust e otete
it oun-ault iuit-inteute otetion in
oliane it te aliale eletial oes en
it is installe in a loations
WARNING! Improper installation, adjustment, alteration,
service or maintenance can cause injury or property dam-
age.
5
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
2 Getting Started
A. Typical Fireplace System
N o n- c o m b u s t ib l e
r o o f f la s h ing m a int a ins
m inim u m c l e a r a nc e
a r o u nd c h im ne y
A d d it io na l l a t e r a l
s u p p o r t f o r c h im ne y
a b o v e r o o f ( o r e nc l o s e d
in c h a s e ) if ne e d e d
E nc l o s e d s p a c e a b o v e
a nd a r o u nd f ir e p l a c e
S u p p o r t s t r a p s
o n r a f t e r s u p p o r t s
c h im ne y ( no t s h o w n)
O u t s id e
c o m b u s t io n a ir
O u t s id e
c o m b u s t io n a ir
T e r m ina t io n C a p
C h im ne y p e ne t r a t e s r o o f
p r e f e r a b l y w it h o u t a f f e c t ing
r o o f r a f t e r s
S t o r m C o l l a r
O f f s e t /R e t u r n
( w it h h a ng e r s t r a p s )
A t t ic ins u l a t io n s h ie l d
m u s t b e u s e d h e r e t o
k e e p ins u l a t io n a w a y
f r o m c h im ne y if
a t t ic is ins u l a t e d
Fram ing headed
o f f in c e il ing j o is t s
M a nt e l
D e c o r a t iv e f a c ing
a nd t r im
F a c t o r y - b u il t f ir e p l a c e
C h im ne y s y s t e m
C o m b u s t ib l e
f r a m ing /h e a d e r
o n t o p o f V - s h a p e d
s t a nd o f f s ( s p a c e r s )
H e a r t h e x t e ns io n
P r o t e c t iv e m e t a l
h e a r t h s t r ip ( s )
Figure 2.1 Typical Fireplace System
6Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
D
C
A
E
F
A
H
G
B
A
B
B
A
I
I n a n e xt e r io r ch a se
o r p r o j e ct ing int o a
garage
A cr o ss a co r ne r
A l o ng a w a l l
A s a
r o o m
d ivi d e r
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
24 in.
( 61 0 m m )
48 in.
( 1 21 9 m m )
24 in.
( 61 0 m m )
I
A
Figure 2.2 Fireplace Locations
NOTICE:
• Illustrationsandphotosreecttypicalinstallationsand
are FOR DESIGN PURPOSES ONLY.
• Illustrations/diagramsarenotdrawntoscale.
• Actualinstallation/appearancemayvaryduetoindividual
design preference.
• Hearth&HomeTechnologiesreservestherighttoalter
its products.
NOTICE: In addition to these framing dimensions, also
reference the following section:
• Clearances (Section 3).
NOTICE:
A minimum 1/2 in. air clearance at the back and
a minimum 1 in. air clearance to the sides of the
replaceassemblymustbemaintained.
Chimney sections at any level require a 2 in. mini-
mum air space clearance between the framing
and chimney sections.
B. Design and Installation Considerations
NOTICE: Check building codes prior to installation.
Installation MST ol it loal eional state an
national oes an eulations
onsult insuane aieloal uilin insetoe
oials o autoities avin uisition ove estitions
installation insetion an eits
1. Selecting Fireplace Locations
Tis elae a e use as a oo ivie installe
alon a all aoss a one o use in an eteio ase
See iue 22
oatin te elae in a aseent nea euentl
oene oos ental eat outlets o etuns o ote
loations o onsieale ai oveent an aet te
eoane
Outsie ai ust e use o oustion Te 100
oes euie it an outsie ai inlet to ee ous-
tion ai o outsie te oe alon it an outsie ai
teination a te ii etal ut is euie ut not
sulie onsieation soul e iven to tese atos
eoe eiin on a loation
Model # A B C D E F G H I
NotSta iensions
o nise alls
in. 41-/8 16 8-1/2 63-5/16 22-/16 44-3/4 14-1/16 55-15/16 50-/8
mm 1063 406 223 1608 50 113 35 1421 122
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
2. Locating Fireplace & Chimney
oation o te elae an ine ill aet eo-
ane
Install itin te a aisae enlose  te uilin
enveloe Tis els to oue oe at eseiall
uin litin an ie-on o te e
enetate te iest at o te oo Tis iniies
te eets o in loain
oate teination a aa o tees aaent
stutues uneven oo lines an ote ostutions
Miniie te use o ine osets
onsie te elae loation elative to oo an eilin
an atti oists
Tae into onsieation te teination euieents in
Setions 5 an 6
M a r g ina l L o c a t io n:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
M a r g ina l L o c a t io n:
Wind loading possible
Figure 2.3 Recommended Chimney Locations
Install te outsie ai it it te intae ain evailin
ins uin te eatin season
nsue aeuate outoo ai o all oustion
alianes an eaust euient
nsue unae an ai onitionin etun vents ae not
loate in te ieiate viinit o te elae
Avoi installin te elae nea oos alas o
sall isolate saes
Reesse litin soul e a seale an esin
Atti ates eate stie o seale
Atti ounte ut o an ai anle oints an seas
tae o seale
8Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
C. Tools and Supplies Needed
eoe einnin te installation e sue te olloin
tools an uilin sulies ae availale
Reioatin sa ain ateial
lies Non-oustile sealant
Hae Gloves
illis seive ain suae
lat lae seive leti ill an its
lu line Saet lasses
evel Tae easue
1/2-3/4 in lent 6 o 8 sel-illin ses
Mis ses an nails
D. Inspect Fireplace and Components
WARNING! Risk of Fire and/or Explosion! Damaged
parts could impair safe operation. DO NOT install dam-
aged, incomplete or substitute components. Keep re-
place dry.
Reove elae an oonents o aain an
inset o aae
ent sste oonents an oos ae sie in
seaate aaes
Reot to ou eale an ats aae in sient
Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety
and benet.
E. Fireplace System Requirements
Te elae sste euieents onsist o te ollo-
in
ielae
- iei inlue it elae
- Doo inlue it elae
- Non-oustile ain ateial inlue it
elae
- Heat tension
Outsie Ai Sste oo an ollas inlue it
elae
asia
ine Sste
- ine ai it inlue it elae euie it
S300 seies ine
- Atti Insulation Siel inlue it elae
- ine teination a
Non-oustile nis ateial
Otional oonents inlue
ieseen
intel a
Heat one it
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
3 Framing and Clearances
A. Fireplace Dimensions
1 1 - 1 /8 in.
( 28 3 m m )
23- 1 /8 in.
( 5 8 7 m m )
31 - 1 /8 in.
( 79 1 m m )
3- 1 /2 in.
( 8 9 m m )
40 - 5 /1 6 in.
( 1 0 24 m m )
43- 1 3/1 6 in.
( 1 1 0 0 m m )
37 in.
( 9 40 m m )
40 in.
( 1 0 1 6 m m )
43 in.
( 1 0 1 6 m m )
1 in.
( 25 m m )
5 - 7/8 in.
( 1 49 m m ) 6- 1 /2 in.
( 1 65 m m )
9 - 1 1 /1 6 in.
( 246 m m )
F a n E l e c t r ic a l A c c e s s
( r ig h t s id e o f f ir e p la c e )
Figure 3.1 Fireplace Dimensions
10 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
B. Clearances
WARNING! Risk of Fire!
YoumustcomplywithallminimumairspaceclearancestocombustiblesasspeciedinFigure3.2.DO NOT pack required
airspaceswithinsulationorothermaterials.Framingornishingmaterialusedonthefrontof,orinfrontof,thereplace
closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board,
etc.).Failuretocomplymaycausere.
Figure 3.2 Clearances to Combustible Materials
2 in. ( 5 1 m m ) m in.
A t t ic
I ns u l a t io n
S h ie l d
C e il ing F ir e s t o p
( c e il ing )
( r o o f )
( a t t ic )
( c e il ing )
C e il ing F ir e s t o p O f f s e t /R e t u r n w it h
h a ng e r s t r a p s
S t o r m C o l l a r
R o o f F la s h ing
2 in. ( 5 1 m m ) m in.
2 in. m in.
( 5 1 m m )
M u s t h a v e 2 in. ( 5 1 m m )
m inim u m c l e a r a nc e
to header
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
2 in. ( 5 1 m m ) m in.
1 in. ( 25 m m ) t o s id e o f a p p l ia nc e
( e x c e p t a t na il ing f l a ng e s w h e r e it is 1 /2 in. [ 1 3 m m ] )
1 in. ( 25 m m ) t o b a c k
o f a p p l ia nc e
0 in.
t o f l o o r
0 in. t o l e v e l
o f s t a nd o f f s
2 in.
( 5 1 m m )
m in.
36 in. ( 9 1 4 m m )
s t a nd o f f s t o c e il ing
11
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
2. Reduced Mantel Height / Optional Framing
Construction Required
Non-combustible antel ateial iniu eit
o ase o elae to unesie o antel 46 in
1168  en te olloin enlosue onstution
ateials ae use
Non-oustile ain ateials ust e use aove
elae to eit o 84 in 2134  o to te eil-
in o ase o elae o all onstution ateials
ain ees seetin an all nis ateials
1. Minimum Clearances to Combustibles
P o s it io n c o m b u s t ib l e /
no n- c o m b u s t ib l e m a nt e l
60 in. ( 1 5 24 m m ) f r o m
b a s e o f f ir e p l a c e
1 2 in.
( 30 5 m m )
46- 1 /4 in.
( 1 1 75 m m )
24 in.
( 61 0 m m )
2 in.
( 5 1 m m )
48 - 1 /4 in.
( 1 226 m m )
42-1/4 in.
( 1 0 73 m m )
The finished cavity depth must
be no less than 24 in. (610 mm)
from the finished backwall to
the outside of front wall framing.
Figure 3.3 Framing the Fireplace
WITHIN ENCLOSURE AREA
ielae to aall 1 in 25 
ielae to sieall 1 in 25 
Dut oots to ain 0 in 0 
To stanos to eae 0 in 0 
Doo oenin to sieall 22-8 in 581 
EXPOSED SURFACES
aelate to sieall 16 in 406 
Heat one ai ills to eilin 12 in 305 
MANTEL
Mantel iniu eit 60 in 1524 
Maiu antel et 12 in 305 
12 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
C. Construct the Chase
A ase is a vetial olie stutue uilt to enlose te
elae an/o its vent sste etial ines tat
un on te outsie o a uilin ust e installe insie a
ase
In ol liates Heat & Hoe Tenoloies eo-
ens tat te ase e ell insulate usin att te
insulation eteen te oists
onstution o te ase a va it te te o uil-
in Tese instutions ae not sustitutes o te euie-
ents o loal uilin oes oal uilin oes MST
e ee
ases soul e onstute in te anne o all outsie
alls o te oe to event ol ai atin oles
Te ase soul not ea te outsie uilin enveloe
in an anneAll oute alls nee to e insulate
uilin oes euie alse eilin an eilin estos/
atti siels at ea oo o te ase o eve 10 t 3048
 o lea sae to ontol sea o e
alls eilin ase late an antileve oo at te st
level o te ase soul e insulate see iue 34
ao an ai inltation aies soul e installe in te
ase as e eional oes o te est o te oe A-
itionall Heat & Hoe Tenoloies eoens tat
te insie suaes e alle an tae o te use o
an euivalent eto o aiu ai titness
Holes an ote oenins soul e aule it i
teeatue aul o stue it unae e lass
insulation
C e il ing
F ir e s t o p
M e t a l C h a s e T o p
R o u nd T e r m ina t io n C a p
F a l s e C e il ing
I ns u l a t io n in t h e
o u t s id e w a l l s
o f t h e c h a s e
A t t ic
I ns u l a t io n
S h ie l d
C h im ne y
C e il ing
F ir e s t o p
T a b s
F a l s e C e il ing
F a l s e C e il ing I ns u l a t io n
I ns u l a t io n
S t o r m C o l l a r
Figure 3.4 Chase Assembly
1 2 3
A l l o u t s id e w a l l s s h o u l d b e ins u l a t e d .
Figure 3.5 Chase Constructions
1 ielae an ine enlose in an eteio ase
2 ine oset tou eteio all an enlose in ase
3 ase onstute on oo
Te ase is onstute usin ain ateials u
te sae as te alls in ou oe A vaiet o siin
ateials a e use inluin i stone venee
i o stana siin ateials
In onstutin te ase seveal atos ust e
onsiee
- Maintain a 2 in 51  ai sae aoun te
ine
- Te ase to ust e onstute o non-
oustile ateial
- In ol liates a esto sae an atti insulation
siel soul e installe in an insulate alse eilin
at te 8 t 2438  level aove te elae
asselTis eues eat loss tou te ase
- In ol liates te alls o te ase soul e
insulate to te level o te alse eilin as son in
iue 34 Tis ill el eue eat loss o te
oe aoun te elae
Tee eales o ase aliations ae son in i-
ue 35
WARNING! You must install false ceilings and ceil-
ing restops at each oor of the chase or every 10 ft
(3.05 m) to control spread of re.
WARNING! Risk of Fire! DO NOT sealareabetweenre
stop opening and chimney pipe except where they enter
the attic or leave the warm air envelope of the home (use
600° F sealant).
WARNING! Risk of Fire! You must maintain a minimum
2 in. (51 mm) air space clearance to insulation and other
materials surrounding the chimney system.
• Insulationandothermaterialsmustbermlysecuredto
prevent accidental contact with chimney system.
• Thechasemustbeproperlyblockedtopreventblown
insulation or other combustibles from entering and
makingcontactwithreplaceorchimney.
• Failuretopreventcontactbetweeninsulation orother
materials and chimney system may cause overheating
andre.
13
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
D. Frame the Fireplace
NOTICE: Heat etension esin ust e eteine
eoe installation o elae
I te elae is lae on te oo te aiu eit
o a nise aise eat is 5-3/4 i ou ant a ie
aise eat te elae ust e lae on a lato
NOTICE: Wiring for fans must be done before framed
enclosure is completed. If using a Heat Zone Kit, it
also must be installed before enclosure is complete.
Te 100 ielae ill t a ae oenin eit o
46-1/4 in 114  tall an 42-1/4 in 103  ie
WARNING! Risk of Fire! You must comply with all
minimum air space clearances to combustibles. DO NOT
pack required air spaces with insulation or other materi-
als.
WARNING! Risk of Fire! Comply with all minimum clear-
ancesspecied.
• A minimum1in.(25mm)airclearancemustbe
maintained at the back and 1 in. (25 mm) to the sides
ofthereplaceassembly.
• Chimneysectionsatanylevelrequirea2in.(51mm)
minimum air space clearance between the framing and
chimney section.
iue 33 sos a tial ain usin 2  4 lue
o te elae assuin oustile ateials ae
use All euie leaanes to oustiles aoun te
elae ust e aee to See iue 32 An ain
aoss te to o te elae ust e aove te level o
te to stanos No eess aove stanos
The
nise avit et ust e no less tan 24 in
610  o te nise aall to te outsie o ont
all ain ain ust eten stait u all te a
to te eilin
CAUTION! Risk of Cuts/Abrasions. Wear protective gloves
and safety glasses during installation. Sheet metal edges
are sharp.
WARNING! Risk of Fire! Prevent contact with sagging,
loose insulation.
• DO NOT install against vapor barriers or exposed
insulation.
• Secureinsulationandvaporbarriers.
• Provideminimumairspaceclearancesatthesidesand
backofthereplaceassemblyasoutlinedinSection3.
E. Secure and Level the Fireplace
Tis elae a e lae on eite a oustile o
nonoustile ontinuous at suae ollo te in-
stutions o ain in Setion 3 Slie te elae into
osition e sue to ovie te iniu 1 in ai lea-
ane at te sies an 1 in at te a o te elae
Te elae soul e ositione so te ae o te non-
oustile ateial on te elae ill e us it te
ae o te all on te alls See iue 36
evel te elae an si as neessa
T h e se su r f a ce s
m u st b e e ve n!
D r yw a l l N o n- co m b u st ib l e
f a ci ng m a t e r ia l
Figure 3.6 Drywall - Non-combustible Facing Material
14 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
1 in. ( 25 m m ) O v e r l a p
M e t a l s t r ip s 2 in. ( 5 1 m m ) u nd e r e d g e o f F ir e p l a c e
a nd H e a r t h E x t e ns io n a nd e x t e nd e d 2 in. ( 5 1 m m )
b e y o nd b o t h s id e s o f f ir e p l a c e o p e ning .
N a il o r s c r e w m e t a l s t r ip s in p l a c e .
P a l l e t M o u nt ing /F l o o r
B r a c k e t s
R a is e d P l a t f o r m
F l o o r
2 in.
( 5 1 m m )
1 in. ( 25 m m ) m in.
o v e r l a p
2 in.
( 5 1 m m )
T o p p ie c e m u s t o v e r l a p
b o t t o m p ie c e
Figure 3.8 Protect the Front of an Elevated Platform
F. Protective Metal Hearth Strips
Figure 3.7 Position the Protective Metal Hearth Strips
oate te to otetive etal eat stis easuin
aoiatel 26 in 4 in 660  102  inlue
it tis elae
Slie ea etal sti 2 in 51  une ont ee o
elae
Ovela stis in te ile o elae oenin  1 in
25  iniu
Metal stis ust eten eon te ont an sies
o te elae oenin  at least 2 in 51 
iue 3
otet te ont o a lato elevate aove te eat
etension it etal stis not inlue it elae
e iue 38 See Setion 6 o eat etension
instutions
WARNING! Risk of Fire! Protective metal hearth
strips MUST be installed on combustible surfaces. DO
NOT cover metal strips with combustible materials.
Sparksorembersmayigniteooring.
WARNING! Risk of re! High temperatures, sparks,
embers or other burning material falling from the
replacemayigniteooringorconcealedcombustible
surfaces.
• ProtectivemetalhearthstripsMUSTbeinstalled.
• HearthextensionsMUSTbeinstalledexactlyas
specied.
WARNING! Risk of Fire!
Follow these instructions exactly.
Facing materials must be installed properly to prevent
re.
No materials may be substituted without authorization by
Hearth & Home Technologies
G. Facing Material
TOOLS NEEDED: oee ill it 2 illis ea it
aulin un
Onl non-oustile ateials sulie it elae
a e use to ove te etal elae ont
NOTE: All boards are pre-drilled for your convenience.
Boards MUST be attached in the following order:
bottom, top, and then the two sides, red-painted side
out. The top and bottom board should each have a hang
tag attached. Leave them attached for referral for the
nishingoperation.
Atta te otto oa to te otto o te oute
elae an it enlose ses ensuin te oa
is entee DO NOT remove hang tags
ente an atta te to oa to te oute an an
ain ees DO NOT remove hang tags.
sin te Sue alsti un a lit ea 1/8 in
iniu eteen te etal suae o te elae
an te utt ees o te to oa See iue 3
nsuin te to o te sie iees an te to oa
alin atta te sie iees to te oute an an ain
ees
Figure 3.9 Apply Non-combustible Materials
Side
Board
Bottom
Board
Side
Board
Top
Board
DO NOT
remove hang
tags
Apply bead of
Super Calstick to
edge here
NOTICE: 1/8 in. of the facing material may be visible
afternishingmaterialsareapplied.This1/8in.must
be painted or the red will show.
15
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
H. Outside Air Kit
An outsie ai it ust e use o oustion Heat &
Hoe Tenoloies eoens ou utilie te sotest
ut un to otiie te eoane o te outsie ai
it Te outsie ai inlet oo soul e ositione in a
anne tat ill not allo sno leaves et to lo te
inlet In soe installations te ai ut a nee to e un
vetiall In su an installation a 3 t 14  eit
ieene ust e aintaine o te to o te ue-
ost ine setion to te outsie ai inlet oo
Ree to iues 310 an 311 en lain te outsie
ai inlet oo
Te outsie ai it is installe on te it an sie o te
elae See iue 312 o anle loation/oeation
ut a 6 in 152  ole in outsie all to aooate
ai iin
se 6 in 152  etal e o ii iin not sulie
to ietl onnet outsie ai to elae intae Insulate
te ie to event ost onensation
se te sulie outsie ai inlet oo
Seal eteen te all an te ie it silione to
event oistue enetation an ai leas
Seal eteen te outsie ai inlet oo an te ouse
it silione to event ai inltation
CAUTION! Risk of Cuts/Abrasions. Wear protective
gloves and safety glasses during installation. Sheet metal
edges are sharp.
CAUTION! Risk of Fire or Asphyxiation! DO NOT draw
outsidecombustionairfromwall,oororceilingcavity,or
enclosed spaces such as an attic or garage.
• DO NOT place outside air inlet hood close to exhaust
vents or chimneys. Fumes or odor could be drawn into
theroomthroughthereplace.
• Locateoutsideairinlethoodtopreventblockagefrom
leaves, snow/ice, or other debris. Blockages could cause
combustion air starvation.
A t t ic ins u l a t io n s h ie l d
m u s t b e u s e d t o k e e p
ins u l a t io n a w a y f r o m
c h im ne y .
C e il ing f ir e s t o p
o n f l o o r o f a t t ic .
3 f t m in. f r o m t o p o f
u p p e r m o s t c h im ne y
s e c t io n t o a ir inle t .
Figure 3.10 Outside Air Inlet Locations
16 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
O u t l e t b l o c k e d b y
s no w , l e a v e s , e t c .
N O
G arage or
c o m b u s t ib l e
l iq u id s s t o r a g e
N O
A t t ic s p a c e
N O
O u t l e t p l a c e d
h ig h e r t h a n 3 f t
b e l o w t h e
t e r m ina t io n c a p
N O
U s e o nl y d u c t m a t e r ia l s
s p e c if ie d b y m a nu f a c t u r e r
Figure 3.11 Outside Air Installation
Figure 3.12 Outside Air
T e r m ina t io n C a p
s u p p l ie d w it h
f ir e p l a c e
6 in. ( 1 5 2m m ) m e t a l f le x
o r r ig id p ip e
O p e n/C l o s e
K no b f o r
o u t s id e a ir
C L O S E
O P E N
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
DUCT RUN REQUIREMENTS
MAIMM Dut Run  40-t 12 
MINIMM Dut Run  36 in 14 
DUCTING MATERIAL
6 in 152  -ent Onl
DO NOT ut into eistin unae lenu
MINIMUM CLEARANCE TO COMBUSTIBLES
1 in 25  o te -ent
1
/2 in 13  o to & otto o outlet o
0 in 0  o te sies o outlet o
12 in 305  o all eiste to eilin
Ree to iue 313
CAUTION! ALLwiringshouldbedonebyaqualiedelec-
trician and shall be in compliance with local codes and
with the National Electric Code NFPA/NEC No. 70-current.
CSC22.1 Canadian Electric Code.
Possible Air Duct Runs / Locations
Figure 3.13 Minimum Clearances to Combustibles
C e il ing R e g is t e r
W a l l R e g is t e r
F l o o r R e g is t e r
T w o D u c t K it s
C e il ing R e g is t e r
1 2 in. ( 30 5 m m ) m inim u m c l e a r a nc e
f r o m r e g is t e r t o c e il ing
I. Heat Zone Kit (Optional)
Te Heat-one aesso it onves a ai o te
elae tou ai uts to eote loations in te
sae oo o ote oos o te uilin ou a install
1 o 2 Heat-one its on te elae Installation o tis
it MUST e eoe  a ualie sevie teniian
I an ats ae issin o aae ontat ou loal
eale eoe statin installation DO NOT install a a-
ae it
Tis it is teste an sae en installe in aoane
it tis installation anual It is ou esonsiilit to
ea all instutions eoe statin installation an to ol-
lo tese instutions aeull uin installations
Te Heat-one oo it is aeull enineee an
ust e installe onl as seie I ou oi it o an
o its oonents ou ill voi te aant an ou a
ossil ause a e aa Installation ust e one
aoin to aliale loal state ovinial an/o
national oes
lan te loation o te elae an a ai ut uns
18 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Installation
Reove te noout o ove late o te to o te
elae an isa it See iue 314
ut a 3 in 6  ole in te insulation oa as e
te iensions son in iue 314
Adapter
M o u nt ing
P l a t e
S t a r t e r P ip e
K no c k o u t
C u t a 3 in. ( 76 m m )
h o l e in ins u l a t io n b o a r d
3- 1 3/ 1 6 in.
(9 7 mm)
3- 1 / 8 in. (7 9 mm)
CL
Run Length Cut Pipe
20 - 40 ft (6-12 m) 2 in. (51 mm)*
*A minimum of 2 in. (51 mm) pipe must be used to
cover the raw insulation to prevent it from blowing
out through the return air grille.
10 - 20 ft (3 - 6 m) 8 in. (203 mm)
3 - 10 ft (1 - 3 m) No cut needed**
**Use full 16 in. (406 mm) as supplied
Deteine te neessa lent o state ie o te
Tale 31 an ut as euie
Figure 3.14
Slie te state ie into te elae atin te
oles in te late to te oles in te elae
lae te aate on te ountin late linin u oles
sin ou seet etal ses inlue in te it seue
te aate an ountin late into elae Ate
seuin to te elae tae on te aate ees
to te to o te elae it aluinu tae to event
leaae
Deteine te loation o te ai eiste an an
ousin assel ut a -5/8 in  13-5/8 in 143 
 346  ole eteen ain ees all stus
o oo oists Te aets an e otate 180 an
ounte to te a sie o te 2  4 i neessa See
iue 316
NOTICE: The fan and electrical connections must be
accessible for servicing per local code requirements.
NOTICE: If the fan housing is installed in a 2 x 4 wall,
the front of the housing will protrude approximately 1/4
in.(6mm)fromthenishedwall.
Atta enou 6 in 152  -ent as euie o
ou installation to te an ousin A maximum of (4)
90° elbows is recommended. Seuel tist lo te
-ent to te aate
Also se te -ent to te outlet o on te an
ousin See iue 31
Suot ut at intevals
o no eate tan 4 t 1  as euie  loal oe
Figure 3.15
WARNING! Risk of Fire! Comply with all minimum
clearancesspecied.
• A minimum 1 in. (13 mm) air clearance must be
maintained at the back and 1 in. (25mm) to the sides
ofthereplaceassembly.
NOTE: It is important the pipe length be adhered to
or it will affect the performance of your replace.
On te ountin late an en te tas ona
Slie te tas ove te outsie o te state ie Seue
it ou seet etal ses inlue in astenes
aae iue 315
Table 3.1
1
Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
S e c u r e l y T w is t
L o c k B - V e nt t o
A d a p t e r
S e c u r e B - V e nt t o F a n H o u s ing
w it h s h e e t m e t a l s c r e w s
R e t u r n A ir G r il l e
I ns t a l l w it h L o u v e r s
p o int e d d o w n
B r a c k e t
C a n r o t a t e
180
o
2 x 4 W a l l
F a n H o u s ing
1 /2 in. ( 1 3m m )
c l e a r a nc e t o
c o m b u s t ib l e s
m u s t b e
m a int a ine d .
2 x 4 w a l l
S h e e t R o c k
L e a v e 1 /4" ( 6m m ) c l e a r a nc e
f r o m a l l 4 o u t e r e d g e s
S e a l g r il le u s ing g a s k e t ing s u p p l ie d w it h t h e k it
Install te vaiale see all eostat it settin on
O in a onvenient loation Tis sit ill ontol
te Heat-one an oeation
Reove te untion o ie 110 A sevie TO
te all eostat an ROM te all eostat to te
an untion o se ie nuts to seue te 110 A
sevie ies to te ot la an neutal ite an
ies an se te 110 A oun ie to te untion
o See iue 31
Seue te etun ai ille to te an ousin ain
sue it is us Te ille ust e installe it te
louves ointin on
NOTICE: DO NOT USE ADJUSTABLE REGISTERS.
J u nc t io n B o x R e m o v e d
W ir e C l a m p
W ir e N u t s
J u nc t io n B o x
B l a c k
W h it e
NOTICE: Secure the duct so that clearance to the re-
place outer wrap is maintained. Tape all seams with alumi-
numtape1-1/4in.(32mm)minimumwidthorasspecied
by local codes.)
Seal all te a aoun te insie o te etun ai ille to
event ot ai ein an a into te ventin sste
usin asetin sulie it te it eave 1/4 in 6
 leaane o all ou oute ees Ti eess
asetin See iue 318
Figure 3.16
Figure 3.17
Figure 3.18
Figure 3.19
20 Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
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Heat&Glo NorthStar-NT Installation guide

Category
Fireplaces
Type
Installation guide

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