Ford 1997 Aerostar Maintenance Guide

Brand: Ford

Model: 1997 Aerostar

Type: Maintenance Guide

General Information

[BK00050(ALL)08/95]

thirty-two pica chart:0060629-D

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Table of Contents

Maintenance Schedule and Record ........... 3

General Maintenance Information ............ 3

What Maintenance Schedule Do You

Follow? ............................................................. 6

Normal Schedule ........................................... 7

Severe Duty Schedule ................................ 24

Owner Maintenance Checks ..................... 49

[BK00110(ALL)01/96]

ten pica chart:0060691-B

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Maintenance Schedule and

Record

[BK00125(ALL)05/93]

quarter page art:0060553-B

[BK00200(ALL)01/95] General Maintenance Information

[BK00300(ALL)01/95]

The required Scheduled Maintenance Services

listed in this booklet are considered essential to

the proper operation, safety and performance of

your Ford Motor Company vehicle. We

recommend that you also perform the Owner

Maintenance Checks listed. These services are

matters of day-to-day care that are also

important to the proper operation of your

vehicle. The recommended lubricants, fluids and

service parts conforming to Ford Specifications

are available from your dealer.

[BK00350(ALL)02/96]

This booklet gives you a place to record the

services that are performed on your vehicle so

that you can keep a record of when parts should

be checked or replaced. Give your Maintenance

Schedule booklet to the dealer service manager.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

[BK00400(ALL)01/95]

Maintenance: An investment

[BK00500(ALL)01/95]

An investment which will pay dividends in the

form of improved reliability, durability, and

resale value.

[BK01300(ALL)01/95]

To assure the durability of your vehicle and its

emission control systems, it is necessary that

scheduled maintenance be performed at the

designated intervals.

[BK01400(ALL)01/96]

Ford strongly recommends the use of genuine

Ford replacement parts. If other than Ford or

Motorcraft parts or Ford authorized

remanufactured parts are used for maintenance

replacements or for the service of components

affecting emission control, such non-Ford parts

should be equivalent to genuine Ford Motor

Company parts in performance and durability. It

is the owner’s responsibility to determine the

equivalency of such parts. Please consult your

warranty booklet for complete warranty

information.

[BK01410(ALL)05/95]

No Cost PCV Valve Replacement

[BK01415(ALL)05/95]

THE PCV VALVE IS A CRITICAL EMISSION

COMPONENT. YOUR DEALER WILL

REPLACE THE VALVE AT NO COST AT

60,000 MILES/96,000 KILOMETERS (EXCEPT

CANADA AND CALIFORNIA VEHICLES).

[BK01435(ALL)06/94]

Wheel Lug Nuts

[BK01455(ALL)06/95]

Wheel lug nuts must be retightened to proper

torque specifications at 500 miles/800 km of

new vehicle operation. Proper torque

specifications are provided in your Owner

Guide. Also retighten to proper torque

specification at 500 miles/800 km after (1) any

wheel change or (2) any other time the wheel

lug nuts have been loosened.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

[BK01462(ALL)01/95]

PRE-DELIVERY CHECK

[BK01464(ALL)01/95]

❑

Pre-Delivery Service Inspection Completed

[BK01466(ALL)08/93]

four pica chart:0060627-A

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

What Maintenance

Schedule Do You Follow?

[BK01701(ALL)02/95]

Normal

Schedule

[BK01801(ALL)01/95]

Follow the Normal Schedule for most normal

everyday driving conditions.

[BK01901(ALL)01/95]

Severe Duty

Schedule

[BK02001(ALL)01/95]

Follow the Severe Duty Schedule if your driving

habits FREQUENTLY include one or more of the

following conditions:

[BK02101(ALL)05/93]

❑

Towing a trailer or carrying a heavy load.

[BK02201(ALL)04/96]

❑

Operating in severe dust conditions.

[BK02301(ALL)05/96]

❑

Extensive idling, such as police, taxi or

door-to-door delivery service.

[BK02401(ALL)05/93]

❑

Snowplowing

[BK02600(ALL)05/96]

❑

Short trips of less than 10 miles (16 km)

when outside temperatures remain below 0˚F

(-18˚C).

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 7

Normal Schedule

[BK29000(ALL)09/95]

NOTE: Items for Emission Control Service are shown

in this type and style.

[BK29100(ALL)07/95]

For items marked with number in parentheses

such as (1), see footnote at end of this section.

[BK29350(ALL)06/95]

Regular

Maintenance

Intervals

for the Normal

Schedule

[BK29400(ALL)01/95]

5,000 MILES (8,000 Kilometers)

[BK29500(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK29700(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK30000(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK30150(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK30200(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

8 Normal Schedule

[BK30225(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK30250(ALL)08/93]

four pica chart:0060627-A

[BK30300(ALL)01/95]

10,000 MILES (16,000 Kilometers)

[BK30400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK30475(ALL)08/93]

four pica chart:0060627-A

[BK31100(ALL)01/95]

15,000 MILES (24,000 Kilometers)

[BK31200(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK31300(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK31400(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK31900(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK32000(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK32200(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

[BK32300(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 9

[BK32400(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

[BK32450(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK32675(ALL)04/93]

four pica chart:0060627-A

[BK32700(ALL)01/95]

20,000 MILES (32,000 Kilometers)

[BK32800(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK33050(ALL)04/93]

four pica chart:0060627-A

[BK33500(ALL)01/95]

25,000 MILES (40,000 Kilometers)

[BK33600(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK33700(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK34000(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK34150(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK34200(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

10 Normal Schedule

[BK34225(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK34250(ALL)04/93]

four pica chart:0060627-A

[BK34300(ALL)01/95]

30,000 MILES (48,000 Kilometers)

[BK34400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK34650(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK34700(ALL)08/95]

❑

Replace air cleaner filter. (2)

[BK34800(ALL)08/95]

❑

Replace fuel filter (Recommended but not required

for California vehicles).

[BK35800(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

[BK35900(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

[BK36100(ALL)05/94]

❑

Inspect and lubricate front wheel bearings

(4x2 vehicles only).

[BK36500(ALL)08/95]

❑

Inspect parking brake system for damage and

operation.

[BK36600(ALL)06/96]

❑

Change transfer case oil. (4X4)

[BK36700(ALL)09/95]

❑

Lubricate throttle kickdown or TV lever ball

studs.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 11

[BK37000(ALL)08/95]

❑

Inspect and lubricate front suspension ball

joints, bushings, arms, springs and rear jounce

bumpers for wear or damage.

[BK37275(ALL)04/93]

four pica chart:0060627-A

[BK37300(ALL)01/95]

35,000 MILES (56,000 Kilometers)

[BK37400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK37550(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK37800(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK37950(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK38000(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

[BK38025(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK38050(ALL)04/93]

four pica chart:0060627-A

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

12 Normal Schedule

[BK38100(ALL)01/95]

40,000 MILES (64,000 Kilometers)

[BK38200(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK38300(ALL)04/93]

four pica chart:0060627-A

[BK38900(ALL)01/95]

45,000 MILES (72,000 Kilometers)

[BK39000(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK39100(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK39200(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK39700(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK39825(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK40000(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

[BK40100(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

[BK40200(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 13

[BK40250(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK40450(ALL)04/93]

four pica chart:0060627-A

[BK40500(ALL)01/95]

50,000 MILES (80,000 Kilometers)

[BK40600(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK40700(ALL)06/94]

❑

Change engine coolant initially at 50,000 miles

(80,000 km) or 48 months. Thereafter, change

engine coolant every 30,000 miles (48,000 km) or

36 months (Gasoline engines only).

[BK40900(ALL)04/93]

four pica chart:0060627-A

[BK41300(ALL)01/95]

55,000 MILES (88,000 Kilometers)

[BK41400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK41500(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK41800(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK41950(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK42000(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

14 Normal Schedule

[BK42025(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK42050(ALL)04/93]

four pica chart:0060627-A

[BK42100(ALL)06/95]

60,000 MILES (96,000 Kilometers)

[BK42200(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK42250(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK42300(ALL)03/96]

❑

Inspect accessory drive belt(s).

[BK42500(ALL)08/95]

❑

Replace air cleaner filter. (2)

[BK42700(ALL)05/94]

❑

Replace PCV valve. (3)

[BK43850(ALL)08/95]

❑

Replace fuel filter (Recommended but not required

for California vehicles).

[BK44000(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

[BK44100(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

[BK44300(ALL)05/94]

❑

Inspect and lubricate front wheel bearings

(4x2 vehicles only).

[BK44700(ALL)08/95]

❑

Inspect parking brake system for damage and

operation.

[BK44900(ALL)09/95]

❑

Lubricate throttle kickdown or TV lever ball

studs.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 15

[BK44950(ALL)08/95]

❑

Inspect and lubricate front suspension ball

joints, bushings, arms, springs and rear jounce

bumpers for wear or damage.

[BK45000(ALL)08/95]

❑

Replace all front axle and transfer case lube

quantities every 60,000 miles (96,000 km) or if

the axle has been submerged in water

(E-4WD vehicles only).

[BK45250(ALL)06/96]

❑

Change transfer case oil. (4X4)

[BK45450(ALL)04/93]

four pica chart:0060627-A

[BK45500(ALL)01/95]

65,000 MILES (104,000 Kilometers)

[BK45600(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK45620(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK45625(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK45635(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK45655(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

[BK45660(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK45690(ALL)07/93]

four pica chart:0060627-A

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

16 Normal Schedule

[BK45700(ALL)01/95]

70,000 MILES (112,000 Kilometers)

[BK45800(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK45850(ALL)04/93]

four pica chart:0060627-A

[BK45900(ALL)01/95]

75,000 MILES (120,000 Kilometers)

[BK46000(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK46005(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK46007(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK46009(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK46010(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK46030(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

[BK46035(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK46040(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 17

[BK46055(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

[BK46097(ALL)04/93]

four pica chart:0060627-A

[BK46100(ALL)01/95]

80,000 MILES (128,000 Kilometers)

[BK46200(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK46225(ALL)06/94]

❑

Change coolant every 30,000 miles (48,000 km) or

36 months.

[BK46280(ALL)04/93]

four pica chart:0060627-A

[BK46300(ALL)01/95]

85,000 MILES (136,000 Kilometers)

[BK46400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK46405(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK46409(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK46410(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK46430(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

18 Normal Schedule

[BK46435(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK46475(ALL)04/93]

four pica chart:0060627-A

[BK46500(ALL)01/95]

90,000 MILES (144,000 Kilometers)

[BK46600(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK46850(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK46900(ALL)08/95]

❑

Replace air cleaner filter. (2)

[BK47015(ALL)03/96]

❑

Inspect accessory drive belt(s).

[BK47025(ALL)08/95]

❑

Replace fuel filter (Recommended but not required

for California vehicles).

[BK47035(ALL)04/94]

❑

Inspect disc brake system, lubricate caliper

slide rails.

[BK47040(ALL)04/94]

❑

Inspect drum brake systems, hoses and lines.

[BK47047(ALL)05/94]

❑

Inspect and lubricate front wheel bearings

(4x2 vehicles only).

[BK47048(ALL)06/96]

❑

Change transfer case oil. (4X4)

[BK47051(ALL)09/95]

❑

Lubricate throttle kickdown or TV lever ball

studs.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

Normal Schedule 19

[BK47060(ALL)08/95]

❑

Inspect parking brake system for damage and

operation.

[BK47090(ALL)04/93]

four pica chart:0060627-A

[BK47100(ALL)01/95]

95,000 MILES (152,000 Kilometers)

[BK47200(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK47210(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK47215(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK47220(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK47240(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

[BK47245(ALL)09/95]

NOTE: It is normal for a certain amount of

moisture and staining to be present

around the muffler seams. The

presence of soot, light surface rust or

moisture does not indicate a faulty

muffler.

[BK47280(ALL)04/93]

four pica chart:0060627-A

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

20 Normal Schedule

[BK47300(ALL)10/95]

100,000 MILES (160,000 Kilometers)

[BK47400(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK47450(ALL)05/96]

❑

Replace spark plugs.

[BK47500(ALL)05/93]

❑

All rear axle lube quantities must be replaced

every 100,000 miles (160,000 km) or if the

axle has been submerged in water.

Otherwise, the lube should not be checked

or changed unless a leak is suspected or

repair required.

[BK47550(ALL)04/93]

four pica chart:0060627-A

[BK47600(ALL)01/95]

105,000 MILES (168,000 Kilometers)

[BK47700(ALL)11/95]

❑

Change engine oil and replace oil filter.

[BK47705(ALL)07/95]

❑

Inspect engine cooling system, hoses, and clamps;

and check coolant strength every 15,000 miles

(24,000 km) or 12 months.

[BK47707(ALL)09/95]

❑

Rotate tires and adjust air pressure. (1)

[BK47709(ALL)09/95]

❑

Inspect and lubricate automatic transmission

shift linkage.

[BK47710(ALL)06/95]

❑

Lubricate steering linkage suspension,

driveshaft U-joint if equipped with grease

fittings and lubricate slip yoke (if equipped).

[BK47730(ALL)06/95]

❑

Inspect exhaust system for leaks, damage or

loose parts. Remove any foreign material

trapped by exhaust system shielding.

File:18cpbka.ex

Update:Mon Jun 10 09:50:41 1996

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Ford 1997 Aerostar Maintenance Guide

Ford 1997 Aerostar Maintenance Guide

Ford 1997 Aerostar Maintenance Guide

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