Somat eCorect ET-100w Operating instructions

Brand: Somat

Model: eCorect ET-100w

Type: Operating instructions

Somat eCorect ET-100w is a high-performance machine designed to efficiently process food waste. With its advanced technology, it offers several key capabilities that make it an excellent choice for various use cases:

Automated operation: The eCorect ET-100w is fully automated, requiring minimal manual intervention. Once the food waste is loaded into the machine, it takes care of the entire process, including heating, deodorizing, and discharging the processed waste.
High-temperature processing: The machine utilizes high temperatures to effectively break down food waste, ensuring thorough processing and reducing the risk of harmful bacteria or pathogens.

Automated operation: The eCorect ET-100w is fully automated, requiring minimal manual intervention. Once the food waste is loaded into the machine, it takes care of the entire process, including heating, deodorizing, and discharging the processed waste.
High-temperature processing: The machine utilizes high temperatures to effectively break down food waste, ensuring thorough processing and reducing the risk of harmful bacteria or pathogens.

OPERATION / INSTRUCTION MANUAL

AND

GENERAL INFORMATION

eCorect ET-100w

Somat Company

165 Independence Ct

Lancaster, Pa 17601

800-237-6628

www.somatcompany.com

SAFETY

INSTRUCTIONS

READ THE MANUAL COMPLETELY BEFORE ATTEMPTING TO OPERATE THE UNIT.

HIGH VOLTAGE! DO NOT PERFORM ANY REPAIRS TO MOTORS OR CONTROL

SYSTEMS WITHOUT TURNING OFF THE MAIN POWER.

ALWAYS TURN THE MAIN POWER OFF AND LET ALL MOTORS COME TO A

STANDSTILL BEFORE DOING ANY MAINTENANCE ADJUSTMENTS OR CLEANING OF

THE UNIT.

BEFORE STARTING, BE SURE ALL PERSONNEL ARE CLEAR OF MOVING PARTS.

KNOW LOCATION AND FUNCTIONS OF ALL START/STOP BUTTONS AND SAFETY

SWITCHES.

DURING PERIODIC MAINTENANCE, CHECK ALL SAFETY SWITCHES TO BE SURE

THEY ARE OPERATING PROPERLY.

DO NOT REMOVE OR ALTER GUARDS.

DO NOT REMOVE SAFETY LABELS. IF LABELS ARE MISSING OR DESTROYED,

CONTACT FACTORY FOR REPLACEMENT.

DO NOT OBSTRUCT ELECTRICAL PANELS OR PUSH BUTTONS.

GOOD HOUSEKEEPING IS THE MOST IMPORTANT SAFETY PROCEDURE.

IMPORTANT

The Instruction Manual is important to the proper operation and maintenance of your SOMAT

System. It should be readily available to those who are responsible for the operation and performance of

the SOMAT

equipment.

Due to the high cost of preparing replacement manuals, a charge will be made for duplicate

manuals beyond those furnished with the original shipment.

For ordering duplicate manuals, please contact:

SERVICE DEPARTMENT

SOMAT COMPANY

165 Independence Court, Lancaster, PA 17601 USA

Telephone 717-397-5100, Fax 717-291-0877

1-800-23-SOMAT (1-800-237-6628)

Internet:

www.somatcompany.com

[email protected]

LIMITED WARRANTY

SOMAT COMPANY warrants each new product manufactured by it to be free from defects in material and

workmanship under normal use and service, which does not include normal wear of parts, ("normal use

and service", with respect to Pulpers, Presses, water Hydra-Extractors, Waste Handling and Processing

Systems, shall mean the handling only of waste items of the types listed in the SOMAT

Quotation or Sales

Order therefore and within the LIMITATIONS THEREIN set forth), its obligation under this warranty

being limited to repairing or replacing any part or parts thereof, free of charge INCLUSIVE of labor to

remove and replace, f.o.b. factory from which shipped, which shall, within one year from initial start-up of

the SOMAT

System or from date of original installation of the product if not a system, or eighteen months

from date of shipment, whichever shall first occur, be returned to SOMAT

at the factory from which

shipped, with transportation charges prepaid, and which SOMAT's examination shall disclose to its

satisfaction to have been thus defective. This warranty shall not apply to any product or part which shall

have been repaired or altered by any person not employed or retained by SOMAT

, so as in the judgment

of SOMAT

to affect its operation and reliability, nor which has been installed, operated, or maintained

contrary to SOMAT

OPERATION or PREVENTIVE MAINTENANCE INSTRUCTION MANUALS or to

other written instructions or drawings approved by SOMAT

, nor which has been subject to misuse,

negligence, or accident. This warranty shall not apply should the SOMAT

System be initially started up

without a duly authorized SOMAT

representative present.

EXCEPT AS HEREIN EXPRESSLY STATED, NO WARRANTY, EXPRESS, IMPLIED OR BY

LAW, (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), IS MADE BY SOMAT;

AND IN ANY EVENT SOMAT’S LIABILITY, WHETHER IN CONTRACT, TORT, STRICT

LIABILITY, OR UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXCEED THE

PURCHASE PRICE RECEIVED BY IT AND SHALL IN NO EVENT INCLUDE ANY

CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR OTHER SPECIAL DAMAGES.

NO CHANGE IN THIS WARRANTY AND LIMITATION OF LIABILITY AND NO

SUBSTITUTE THEREFORE (WHETHER INCORPORATED IN A PURCHASE ORDER OR

OTHERWISE) SHALL BE EFFECTIVE UNLESS SPECIFICALLY SET FORTH IN A

WRITTEN INSTRUMENT SIGNED BY AN OFFICER OF SOMAT

Rev. 08/01/00

PRECAUTIONS:

1. The unit shall be installed in accordance with national and local wiring regulations and all

applicable codes.

2. The unit MUST be placed at least 8” from the wall

3. DO NOT pull or alter power cord. Pulling and misuse of the power supply cord can result

in damage to the unit and cause electrical shock.

4. Ensure the electrical cord is properly grounded.

5. DO NOT place any materials on top of unit

6. DO NOT use water to clean the unit, use an approved stainless equivalent.

7. DO NOT alter the pre-programmed settings or disassemble the unit without first contacting

Somat Company. Failure to do so may result in a voided warranty.

8. Turn off incoming power to unit and lockout breaker to perform any kind of maintenance

or cleaning.

9. DO NOT open the input door during operation, it can cause odor issues and errors in the

automated control and operation.

10. Ensure the unit and the area around the unit is clean. Proper maintenance of the unit is also

highly recommended.

11. Please have ALL operators read this manual to ensure proper understanding of the unit and

its operation.

TIMER control

row: Operating hour

row: Pre-set maximum operating

hour for extra safety

AIR-TEMP indicator

Temperature of deodorizer

OIL-TEMP indicator

row: Oil temperature

row: Pre-set control threshold

AL-H, L: Pre-set overheat control &

switch tem

erature

TANK-TEMP indicator

row: internal temperature

row: Pre-set control temperature

E-1 OVERLOAD Indicator (OIL-TEMP)

E-STOP

emergency stop button

DISCHARGE button

COOLING button

START button

POWER ON/OFF switch

END o

eration indicator

E-2 OVERHEAT Indicator (AIR-TEMP)

P-L Power Indicator

Control Panel

DESCRIPTION

 P-L light: Main power indicator (green light will be on with the start of operation)

 E-1 Light: Overload Indicator of hot oil temperature. Activates when the hot oil exceeds the threshold settings.

 E-2 Light: Overheat indicator for deodorizer. Activates when the deodorizer is overheated.

 END Light: Indicates when the machine completes operation. The light will be off after discharging the content.

 POWER switch: Main power switch

 START button: To start operation

 COOLING button: The light will be on when the cooling cycle of the machine starts after completion of operation

cycles.

 DISCHARGE button: To open the output door unit to discharge the content after completion of its operation.

 E-STOP button. Emergency stop button to manually stop the machine or use it in case of emergency.

To release from Emergency mode, turn the switch clockwise

 TANK-TEMP: Displays temperature of the internal reactor and pre-set control settings * (2

row : 78~80)

Row: Pre-set Value as a default factory setting

 OIL-TEMP: Displays the temperature of hot oil and pre-set threshold of hot oil; (2

row: 140) + 10

If it is overheated; E-2 light will be ON. AL-H/L (Overheat control temperature) *

 AIR-TEMP: Displays temperature of deodorizer unit* 2

row: 300) +up to 50 (ALH)

 TIMER: Indicates pre-set operation hour (2

row; 1800)*

Electric Panel

Main Breaker: ELB breaker (30-1), Overheat M/C (30-2)

Running M/C (30-3), Discharge M/C (30-4), Overload M/C (30-5)

SSR (31): Oil-SSR (31-1), Air-SSR (31-2)

Timer (32): Circuit safe guard (32-1), Cooling Timer (32-2), Discharge Timer (32-2)

Relay (34) Sensor, Heater, Oil Tank Sensor (34-1), Air-heater sensor (34-2), Power (R.S.T)

Oil-heater (34-3), Air-heater (34-3), Fan/blower relay (34-6)

30-1 30-2 30-3 30-4 Oil-SSR (31-1) Air-SSR (31-2)

R.S.T

30-5

Timer

6 Blower/cooling Fa

32-1 32-2 32-3

33-1 2 3 4 5

34- 1 2 3 4 5

[Standard procedure to check system operation]

1. Check the 2

row number at the LED display panel whether the value is set at the

factory setting:

TANK-TEMP: 78~80, OIL-TEMP: 140, AIR-TEMP: 300, TIMER: 1800~2000

2. Check & clean the mesh filter

Check the placement of the condensate line. The drain hose should be placed

lower than the exit point of the condensate line.

Check the ELB (30-1, refer Electric Panel section) whether the breaker is on and

SSR (whether light is on or off – should be ON.)

If SSR is off all the time, it may be related to the malfunction of heater or heating oil.

SSR may need to be replaced

Check the overload of food waste. Check whether the food waste is inserted more than 80% of

the capacity so that the agitator may not have enough room and air to operate. It would result

in the reduction of efficiency so that it may not complete the operation cycle properly based on

the pre-programmed setting. It may require more extra time to complete the cycle.

Continued overload of the system would void the warranty and may reduce the life of the

system.

Check the placement of system whether it is placed too close to the wall. eCorect system does

not require any special ventilation. However, the machine should be placed at least 1~1.5 ft

off from the wall for proper air ventilation.

[Trouble shooting guide]

Q) E-1 lamp is ON. How to handle this and how to reset?

 With E-1 ON, it may indicate the system is overloaded, exceeding the temperature more

than the given threshold (extra “10” degree). E-1 light indicates that the system is in

“protected” mode for over-heat.

 To release from E-1 status, push the BLUE button [the

overload M/C (30-5)] in the Electric Panel. Also check the

value of the left dial (on the left from blue button) to see if

it is set at “3”. DO NOT increase this number without

consulting with service contact.

 To go back to the normal operation, push “

E-STOP, and then release E-STOP by turning clockwise

and push START to run.

DISCHARGE”,

 If this symptom continues, please check the SSR (31-1)

whether the light is ON. If it is not ON or does not blink, please contact your service

contact. The SSR may need to be replaced.

Q) E-2 lamp is ON. How to handle this and reset?

 E-2 lamp indicates the system is overheated, exceeding the AIR-TEMP more than the

preset threshold (extra 10~50 degree)

 Run the system again, and see if the number in the first row exceeds the

PV (preset value) plus the threshold. Number (e.g. 300+50). The AIR-

TEMP could increase up to 310~313, then would start to decrease. If

the number continues to increase and reaches more than “350”, please

call your service contact.

 Push “COOLING” button to cool off the system before you turn the

system off. This would reset the protected mode of E-1. Otherwise, the

symptom could repeat.

Q) The system is ON but does not operate.

 Check the input door whether it is still open and also check the (black) safety security

sensor button placed next to the input door whether it is pressed on.

 Check the main ELB (breaker) in the electric panel.

 Check whether E-STOP button is still on. If so, turn the E-STOP button clockwise to

release.

Q) The end product still appears to be wet or tends to finish the operation cycle prematurely.

 Check the cleanliness of the mesh filter and whether the drain line is plugged up at the back

of the system or whether the drain hose is placed above the exit height of the drain pipe.

The drain hose should be placed lower than the outlet height.

 Check the temperature in the OIL-TEMP whether the temperature increases over time.

Also check the SSR in the electric panel whether it is ON. If the system operation stops

prematurely and lights E-2 lamp, check whether the Preset Value (ALH) in AIR-TEMP is

set to 10. You may increase the ALH to “50”to increase the threshold for the protected

mode. Please contact SOMAT for authorization.

 Check whether the amount of food waste exceeds more than 80%. 80% is the

recommended maximum input capacity for regular food waste. If the waste includes lots of

liquid, the recommended level should be 60% for the proper biomass conversion of the

waste. Running with overcapacity would cause the premature finish of the operation. If

the end product still appears to be wet, press “START” button again and complete the

cycle for 2~3 hours by pushing “COOLING” button. In most cases, the extended

operation hour could improve the quality of the output.

 Check the operation of the blower and blower fan relay (34-6) by opening the input door

and check the right side of the reactor.

 Check the black safety sensor placed at the input door whether it is released.

 Check the packing in the input door and discharge door whether they are securely sealed

the door.

Q) System stops during the operation

 Check whether E-1 or E-2 lamp is ON.

 Check whether E-STOP is on.

 Check the main ELB breaker & TIMER setting.

 Check whether the Circuit Safe Guard (32-1) is ON (refer Electric Panel section).

Q) Unusual Noise from operation

 Foreign substance might block the operation of agitator inside the reactor.

 Check the tension of the chain whether it is too loose. Tighten the chain by adjusting the

bolt of the motor mount. The tension should be checked in the first 6 month of the

operation.

 If the symptom continues, check chain, bearing, sprocket, and cooling fan.

E-STOP lamp is ON during the operation

 Check whether untreatable items are inserted with the waste. The substance may block the

movement of the agitator.

 Oil heater might be overloaded. Check Oil-SSR (31-1) whether it is on/off. If the light is

off always, replace the SSR.

 Turn the E-STOP clockwise to release after the troubleshooting measure.

Q) Senses static electricity from the system during the operation

 Check the grounding conductor.

 Check for electricity leaks from the heater: Contact the authorized service contact.

Q) Lots of steam coming out of the system

 Check where the steam comes out. Usually, two factors associated with this symptom.

First, check the outlet of the air filter (see picture). If the system continues to be

overloaded with food waste that exceeds the recommended capacity (usually 80%), it may

block the air outlet and prevents the proper flow of the steam inside the reactor. Then, the

steam would be re-directed to the air filter. Second, check out the drain of the air filter

(picture below) and the mesh filter whether the filter or the filter box is blocked.

[Air filter]

AIR in/out filter

【Outlet of the air filter at the BACK PANEL】

[Mesh filter]

 The filter will be automatically cleaned with the internal water recycling system every time

you push START button. It sprays and cleans the mesh filter using the condensate water

obtained from the decomposition cycle. However, if you continue overloading the system,

the condensate water may be depleted so that it is unable to spray the water to clean the

filter. In some case, it could negatively affect the performance of the water pump.

 To check the mesh filter, unfasten the volt and check whether the mesh filter is clean.

PLEASE DO NOT PERFORM THIS DURING THE OPERATION. THE UNIT

WILL BE VERY HOT. WAIT UNTIL THE SYTEM COOLS OFF. You can wash

the filter with tap water. To test whether the water spray works normally, push the

“START” button after the system power is ON. Water should come out from the water

spray.

Q) Lots of greases still remain after the operation cycle, if the food waste contains too much fat,

oil or greases, such as pizza or oily food waste.

 Adding more green waste such as vegetables or wood chips or pulped cardboard would

improve the decomposition process of the fat.

Check List Frequency Note

Check the cleanness of the filter

• Check and clean up the filter before to start operation

Per operation

Auto drain box and hose maintenance

• Check whether the hose is placed to high above the exit

point of the drain and whether the hose is blocked or

clogged

• Check whether the auto drain box is frozen or there is any

leakage.

• Open the upper part of the Flange and bolt and replace ACF

filter (6~12 months)

Every 6 month

Check the control panel and electrical unit

• Check whether the display of the temperature matches pre-

programmed values in the 2

row. (80, 140, 300, 1800)

• Check whether the relay, socket and timer are properly

plugged

in the Electric Panel. (Especially after moving the system)

Per Operation

Regular Check list

Check the blower fan and motor

• Check any foreign substance or corrosion in the blower fan

and motor

Every 18 month

Check inside the reactor

• Push the START button and open the input door and push

the black (safety) button at the door. Check whether the

agitator inside the reactor moves toward the front by

pushing the button.

Every 6/12 month

Check the cleanliness of the silicon rubber packing

• Check whether the heat of hot air comes out of the reactor

• Check any foul odor comes out of the reactor

• Check any waste residues around the silicon rubber packing

in the output door

Every 12 month

Check deodorizing heater

• Release the + bolt and clean any foreign substances around

the deodorizing heater and flange.

• Check the short circuit of the heater if the temperature

display in the AIR-TEMP is substantially different from the

pre-programmed settings.

Every 6-12 month

Check the tension of the chain and tighten the tension by

adjusting the Motor mount.

First 6 month

Long-term maintenance List

Section Name SPEC Check

interval

Exchang

e interval

Note

Chamber

(Reactor)

Oil-heater 40A*3KW 5 yr

Heating Oil Therminol #55 3 yr 5 yr

Rotating shaft M8 bolt 1 yr

Motor parts Geared Motor 0.4 Kw * 1/100 1 yr 5 yr Grease

Chain (solid oil) #50 0.5 yr Grease

Chain (tension) Control 0.5 yr

Bearing UCFC 206 0.5 yr 2 yr Grease

Oil-seal 2 yr

Filter Box Filter mesh Auto shower 1 month

Water pump 1 yr Hose

Condenser Fan motor 66W 3 yr

Blower Motor 2 yr

Sirocco Fan 2 yr Check

drain

Deodorizer Air Heater 1.2 KW 1 yr 2 yr

PT Catalyst 93*50T 5 yr

Auto drain ACF filter 0.5 yr 1 yr

Air hose 8, 10 1 yr 2 yr

Input door Silicone rubber 1 yr

Lock parts Die Casting 1 yr 3 yr

Discharge Silicone rubber 0.5 yr 1 yr

Safety

switch

Limit switch Rubber Cap 0.5 yr 3 yr

Instruction to replace ACF filter.

Condenser Tank in the back

Disconnect drain hose Open the lock

Replace ACF filter ACF filter

[ACF replacement pack]

ACF replacement filter Spare ACF filter (Use after washing with water one time)

Check items for Outdoor Installation

- Check the roof to avoid water or rain to the electricity

- Protect/shield water nozzle from freezing

- Use Heat button for installation in the cold weather

Electrical panel Heat switch for outdoor use in winter

Check items when we move the system

- Check the socket and panel, timer and relay

- Check the bolts and nuts in the input door (whether the door gets loose, it affects the safety

button at the input door.

ET-100w includes automated cleaning feature of the stainless steel filter. Check filter after every

cycle.

ACF filter usually needs to be checked every 6 months.

New unit has new caster wheel so that it prevents moving. Turn orange wheel to lower stop device.

Check Timers and Relays

Check Timers & Relays

Check the

relays.

Check the

sockets

Can be fastened with 2 bolts on the right and left panel.

Somat eCorect ET-100w Operating instructions

Brand: Somat

Model: eCorect ET-100w

Type: Operating instructions

Automated operation: The eCorect ET-100w is fully automated, requiring minimal manual intervention. Once the food waste is loaded into the machine, it takes care of the entire process, including heating, deodorizing, and discharging the processed waste.
High-temperature processing: The machine utilizes high temperatures to effectively break down food waste, ensuring thorough processing and reducing the risk of harmful bacteria or pathogens.

Download PDF

report

Somat eCorect ET-100w Operating instructions

Somat eCorect ET-100w Operating instructions

Related papers

Other documents