Barco SLite 22 Installation guide

Brand: Barco

Model: SLite 22

Type: Installation guide

This manual is also suitable for

SLite LED replacement kit

Installation manual

R59770054/02

13/11/2008

Barco nv Events

Noordlaan 5, B-8520 Kuurne

Phone: +32 56.36.89.70

Fax: +32 56.36.88.24

E-mail: [email protected]

Visit us at the web: www.barco.com

Printed in Belgium

Changes

Barco provides this manual ’as is’ w ithout warranty of any kind, either expressed or implied, including but not limited to the implied war-

ranties or m erchantability and ﬁtness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the

program(s) described in this publication at any time without notice.

This pub lication could contain technical inacc uracies or typographical errors. Changes are periodically m ade to the information in this

publication; these changes are incorporated in new editions of this publication.

wise be recorded, transmitted or

stored in a retrieval system without the prior written consent of Barco.

Guarantee and Compensation

Barco provides a guarantee relating to perfect man ufacturing as part of the legally stipulated terms of guarantee. O n re ceipt, the purchaser

must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco

must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of comm issioning,

at latest 30 days after the transfer of risks. In the ev ent of justiﬁed notice of com plaint, Barco can repair the fault or p rovide a replacement

at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser ca n deman d a

reduction in the purchase price or c ancellation of the contract. All o ther claims, in particular those relating to compensa tion for direct or

indirect damage, and also damage attributed to the operation of s oftware as well as to other services provided by Barco, being a component

of the system or independent service, will be deemed invalid provided the dam age is n ot pro ven to be attributed to the absence of properties

guaranteed in writing or due to the intent or gross negligence or p art of Barco.

If the purchaser or a third party carries out modiﬁcations or repairs on goods delivered by B arco, or if the goods are ha ndled incorrectly,

in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goo ds are subject to inﬂuences not

agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee cove rage a re

system failures which are attributed to programs or special electronic c ircuitry provided by the purchaser, e.g. interfaces. Normal wear as

well as normal maintenance are not subject to t he guarantee provided by Barco either.

The environmental conditions as well as the servicing and m

aintenance regulations speciﬁed in the this m anual must be comp lied with by

the customer.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.

All brand and product n ames me ntioned in this manual serve as com men ts or examples and are not to be understood as advertising for

the products or their manufactures.

Table of contents

TABLE OF CONTENTS

1. Safety................................................................................................................. 3

1.1 Servicing safety instructions ......................................................................................................... 4

2. General............................................................................................................... 5

2.1 SLite LED replacement kits .......................................................................................................... 6

2.2 Contents of the SLite LED replacement kits.........................................................................................7

2.3 Storage guidelines.................................................................................................................... 8

3. Replacing a faulty LED from an SLite LED board ............................................................ 9

3.1 Remove the back cover of an SLite tile.............................................................................................10

3.2 Remove the SMPS assembly of an SLite tile....................................................................................... 11

3.3 Remove a LED assembly of an SLite tile...........................................................................................12

3.4 Remove the LED driver from the LED assembly...................................................................................14

3.5 Remove the metal shield from the LED assembly ................................................................................. 15

3.6 Remove the shader from the SLite 10 XP LED board . ............................................................................ 16

3.7 Remove the shader from t he S Lite 14 (Gen II) LED board ........................................................................17

3.8 Remove the fa ulty LED from an SLite LE D board..................................................................................18

3.9 Install a new LED on an SLite LED boar d . . ........................................................................................ 22

3.10 Install a shader on an SLite 10 XP LED board . . ...................................................................................24

3.11 Install a shader on an SLite 10 XP FX (Gen II) LED board ........................................................................25

3.12 Install a shader on an SLite 14 (Gen II) LED board ................................................................................26

3.13 Install the metal shield on the LED assembly ......................................................................................27

3.14 Install the LED driver on the LED assembly........................................................................................28

3.15 Install a LED assembly in an SLite tile.............................................................................................. 29

3.16 Install the SMPS assembly of an SLite tile .........................................................................................31

3.17 Install the back cover of an SLite tile ...............................................................................................32

Index......................................................................................................................35

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008 1

Table of contents

2 R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

1. Safety

1. SAFETY

About this chapter

Read this chapter attentively. It contains im portant information to prevent personal injury while servicing an SLite display on-site.

Furthermore, it includes several cautions to prevent damage to the SLite tile. Ensure you understand and follow all the safety

guidelines, safety instructions and warnings mentioned in this chapter before performing any servicing on the SLite display. After

this chapter additional “warnings” and “cautions” are give n depending on the servicing procedure. Read and follow these “warnings”

and “cautions” as well.

Overview

• Servicing s afet y instruct io n s

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

1. Safety

1.1 Servicing safety instructions

WARNING: Servicingmustbedonebyauthorizedandqualiﬁed technical personnel only, which are thor-

oughly familiar with the product and all of the proper safety checks of this product.

Personal protection

WARNING: Ensure you understand and follow all the safety guidelines, safety instructions, warnings and

cautions mentioned in this manual.

WARNING: Be aware of suspended loads.

WARNING: Wear a hard hat to reduce the risk of personal injury.

WARNING: Be careful while working with heavy loads.

WARNING: Mind your ﬁngers while working with heavy loads.

Safety precautions:

• Follow all servicing and safety instructions m entioned in the s ervicing procedures.

• Unplug the tile AC power cord from the AC power source and wait about 10 minutes before start any servicing to the tile. This

to allow the capacitors to discharge.

• Some boards contains electrostatically sensitive dev ices (ESD). Tak e the necessary precautions to prevent the incidence of

component dam age c aused by static electricity.

• Do not modify and/or replicate any component. Barco uses speciﬁc materials and manufacturing processes in order to achieve

part strength. No other parts then Barco parts are allowed.

Additional on-site servicing safety precautions:

• Fence off a restricted area of at least 3 meters arou nd the LED-w all using an eye-catching fence and “KEEP O UT ” signs. This

to prevent unauthorized persons coming near the LED-wall during servicing.

• Inspect the complete LED-wall for security, wear, deformation, corrosion, and any other c ircumstances that may effect the load

handling capab ility of the part.

• Both hand s must be free for s ervicing SLite tiles in a LED-wall. T herefore the use of a ladder to access a tile is forbidden. Only

the use of a s caffold or a Z-lift is allowed.

• Do not use the stacker system of the LED-wall to climb into the SLite display. Always us e a scaffold or Z-lift to perform any

servicing or repairing to the display.

• In case of removing an SLite LED module out of a tile, ensure the module is secured with a safety cable to the LED -wall structure.

• Take the necessary precautions to prevent water intrusion inside the S Lite tile due to weathe r conditions.

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

2. General

2. GENERAL

About this chapter

This chapter describes the purpose of the LED replacement kit an enum erates all available SLite LED replacement kits. Furthermore,

an overview is given of all components used in the S Lite LED replacement kits.

Overview

• SLite LED replacement kits

• Contents of the SLite LED r eplacement kits

• Storage guidelines

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

2. General

2.1 SLite LED replacement kits

Purpose of the kits

The S Lite LED replacement kits are com pound to replace a faulty LED on an SLite LED board. E ach kit contains the nece ssary

components to replace the faulty LED and restore the IP65 protection of the SLite LED board. The list below enumerates all available

SLite L ED replacement kits. Make sure that y ou use the right kit to rep air your SLite display.

Available kits

Kit No.

Usable for:

R9850561

SLite 10/14

R9850562

SLite 22

R9855726

SLite10XP&SLite14(GenII)

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

2. General

2.2 Contents of the SLite LED replacement kits

Kit contents

Next to the red, g reen and blue LE D’s the SLite LED replacement kits contains also some parts and tools which are required to

replace a faulty LED on an SLite LED board. This parts and tools are illustrated below.

Image 2-1

Soldering braid .

Image 2- 2

Tube with silicone.

Image 2-3

Syringe.

Image 2-4

Needle for syringe.

Image 2- 5

Spacer tool for SLite 10/14/22.

Image 2-6

Spacer tool for SLite 10 XP.

Image 2-7

Spacer tool for SLite 14 (Gen II).

Image 2- 8

Cutting tool for SLite 10, SLite 10 XP, SLite 14 and SLite

14 (Gen II).

Image 2-9

Cutting tool for SLite 22.

Each SLite LED replacement kit contains only these kind of parts and tools with respect to the SLite tile for

which the kit was designed.

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008 7

2. General

2.3 Storage guidelines

Silicone tube

Remove the funnel of the silicone tube and close t he tube with the original tube cap. Clean the funnel for nex t time use. S tore the

silicone tube at room temperature in its original container.

CAUTION: Keep out of reach of children. Keep container dry. Avoid contact with skin and eyes. Use only in

well ventilated areas.

Syringe with silicone

The silicone can be kept for 1 week in the syringe for further use, although the c olor of th e s ilicone may become yellow-brow. To

reuse the syringe, suck some air into the syringe to unblock the needle and preventing silicone curing with moisture.

SLite LED’s

Keep the LED’s in the anti static bag for storage.

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

3. REPLACING A FAULTY LED FROM AN SLITE LED

BOARD

CAUTION: A LED assembly consists of LED board and a LED driver. Those two units are matched to each

other during the factory calibration process. In no circumstances exchange one of the units with an other

one. To do otherwise will result in poor video images displayed on the LED wall and a “DRIVER MISMATCHED”

error message is displayed on the LED assembly during wall calibration in the ﬁeld.

LED replacement process

• Id entify and mark faulty LED’s. T his is done by mar king, w ith a suitable mark er pen , any mall function LE D’s while the tile is

operating.

• D isassem ble the LED board from the SLite tile. See following procedures:

a) "Remove the back cover of an S Lite tile", page 10.

b) "Remove the S MP S as sem bly of an SLite tile", page 11.

c) "Remov e a LED assembly of an SLite tile", page 12.

• Ac cess the solder side of the LE D board. See procedures:

a) "Remove the LED driver from the LED assembly", page 14.

b) "Remove the me tal shield from the LED assembly", page 15.

• R em oving the shader in case of an S Lite 10 XP or SLite 14 (Gen II) LED b oard:

- "Remove the shader from the SLite 10 XP LED board", page 16.

- "Remove the shader from the SLite 14 (Gen II) LED b oard", page 17.

• R eplace the marked LE D. S ee following proced ures:

a) "Remove the faulty LED from an SLite LED boar d", page 18.

b) "Install a new LED on an SLite LED board", page 22.

• R einstall the shader of the SLite 10 XP or SLite 14 (Gen II) LED board:

- "Install a shader on an SLite 10 XP LE D board", page 24.

- "Install a s hader on an SLite 14 (Gen II) LED board", page 26.

• R eassemb le the LED board. S ee following procedures:

a) "Install the m etal shield on the LED assembly", page 27.

b) "Install the LED driver on the LED assembly", page 28.

• R einstall the LED board in the SLite tile. See following procedures:

a) "Install a LED assembly in an S Lite tile", page 29.

b) "Install the S MP S assembly of an SLite tile", page 31.

c) "Install the back cover of an SLite tile", pag e 32.

Overview

• R em ove the back cover of an SLite tile

• R em ove the SM PS assem bly of an SL ite tile

• R em ove a L ED assembly of an SLite tile

• R em ove the LED driver from the LE D assembly

• R em ove the metal shield from the LED assembly

• R em ove the sh ader from the SLite 10 XP LED board

• R em ove the shader from the SLite 14 (Gen II) LED board

• R em ove the faulty LED from an SLite LED board

• In stall a new LED on an SLite LED board

• In stall a shad er on an S Lite 10 XP LED board

• In stall a shader on an SLite 10 XP FX (Gen II) LED board

• In stall a shader on an SLite 14 (Gen II) LED board

• In stall the metal shield on the LED assembly

• Install the LED driver on the LE D assem bly

• Install a LED assembly in an SLite tile

• Install the SM PS assem bly of an S Lite tile

• In stall the back cov er of an SLite tile

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

3.1 Remove the back cover of an SLite tile

CAUTION: Ensure to perform this procedure in a dry and clean environment with a low humidity level. A high

humidity level inside a sealed tile will damage the internal fans and other electronic parts. Place, if necessary,

some small bags with a liquid absorbing substance (silica gel) inside the tile to absorb the remaining humidity.

Necessary tools

Nut driver 1 3 mm

How to remove the back cover of an SLite tile ?

1. Unplug the external power and data cables connected with the re-sync unit.

2. Remove the 14 nuts of the back co ver, using a 13 mm nut driver, and remove the bac k cover about 40 c m away from the tile in

horizontal direction.

Caution: Do not lower down the bac k cover yet, otherwise the full load of the back cover will damage the power and data

cables and sockets between the tile and the back cover.

Image 3-1

3. Disconnect the power a nd data cables between the tile and the re-sync/cpntroller unit.

4. Disconnect the wire unit(s) between the external fan(s) and the power distribution unit.

SLite SLite XP

Image 3-2

D Flat cable between SLite tile and re-sync unit.

P M ains power cable.

F Wire unit between SL ite tile and external fan.

S W ire unit between SLite XP tile and re-sync/controller unit.

D1 Flat cable 1 between SLite XP and re-sync/controller unit.

D2 Flat cable 2 between SLite XP and re-sync/controller unit.

F1 Wire unit 1 be tween SLite XP tile and external fan 1.

F2 Wire unit 2 be tween SLite XP tile and external fan 2.

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

3.2 Remove the SMPS assembly of an SLite tile

Necessary tools

Nut driver 7 m m

How to remove the SMPS assembly of an SLite tile ?

1. Unplug the six black wire units on the LED- drivers. Do not unplug the connections on the power distribution unit.

Note: The black wire units are attached to the SMPS assembly with cable binders.

2. Is this an S Lite XP tile?

If yes, unplug the ﬂat cable between the two LED drivers at the top.

Note: This ﬂat cable has an ferrite core which is attached to the back of the SMPS assembly.

If no, unplug the two ﬂat cables between the controller unite and the two lowest LED-drivers.

Note: Unlike the SLite XP tile the SLite tile has a controller w hich is attached to the SMPS assembly.

3. Release the four M4 bolts which attach the SMP S assembly to the frame.

Image 3-3

4. Remov e th e com plete S MP S assembly as illustrated.

Image 3-4

Image 3-5

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008 11

3. Replacing a faulty LED from an SLite LED board

3.3 Remove a LED assembly of an SLite tile

CAUTION: A LED assembly consists of LED board and a LED driver. Those two units are matched to each

other during the factory calibration process. In no circumstances exchange one of the units with an other

one. To do otherwise will result in poor video images displayed on the LED wall and a “DRIVER MISMATCHED”

error message is displayed on the LED assembly during wall calibration in the ﬁeld.

The next procedure is describing the process of removing an SLite LED assembly on site.

Necessary tools

• Ballpoint Allen key 3 mm

• Safety cable with two safety hooks

How to remove a LED assembly of an SLite tile ?

1. Follow the "S ervicing safety instructions", page 4.

2. Unplug all power and data cables to the LED assem bly.

3. Connect a safety cable with safety hooks between the eyelid on t he LED driver and the eyelid attached in

side the frame of the

SLite tile.

Note: This safety c able is required in cas e of on side servicing to prevent a LED assembly falls down.

Image 3-6

Safety cable.

Image 3- 7

Safety ho ok.

Image 3-8

12 R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

4. Release the 14 nuts which attach the LED assembly with the SLite frame, us ing a 3 mm ballpoint Allen key.

Note: Some of the nuts are located at the tile outside.

Tip: Barc o provides an SLite tooling kit which contains an adapted ballpoint Allen key for L ED assembly replacement. This

tool can be very handsome in case of on site servicing.

Image 3-9

5. Remove the LED assembly. Push forward, rotate and pull backwards.

Image 3-10

6. Remove the safety cable b

etween the SLite fram e and LED as sembly.

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

3.4 Remove the LED driver from the LED assembly

CAUTION: A LED assembly consists of LED board and a LED driver. Those two units are matched to each

other during the factory calibration process. In no circumstances exchange one of the units with an other

one. To do otherwise will result in poor video images displayed on the LED wall and a “DRIVER MISMATCHED”

error message is displayed on the LED assembly during wall calibration in the ﬁeld.

Necessary tools

TX10 Torx driver or ﬂat sc re w drive r

How to remove the LED driver from the LED assembly?

1. Remove the two screws (A) which fasten the LED driver (D) to the LED assembly (L). Use a TX10 Torx driv

er or a ﬂat screw

driver.

Note: Do no loose the safety eye (B).

2. Remove the LED driver (D) from the LE D ass embly (L).

Image 3-11

14 R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

3. Replacing a faulty LED from an SLite LED board

3.5 Remove the metal shield from the LED assembly

Necessary tools

TX10 Torx driver.

How to remove the shield from the LED assembly?

1. Remove the eight screws ( D) which fasten the shield (P) to the LE D assembly (L). Use a TX 10 Torx driver.

2. Remov e the shield (P).

Image 3-12

R59770054 SLITE LED REPLACEMENT KIT 13/11/2008 15

3. Replacing a faulty LED from an SLite LED board

3.6 Remove the shader from the SLite 10 XP LED board

How to remove the shader from an SLite 10 XP LED board?

1. Peel of the shader.

Image 3-13

16 R59770054 SLITE LED REPLACEMENT KIT 13/11/2008

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Barco SLite 22 Installation guide

Brand: Barco

Model: SLite 22

Type: Installation guide

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Barco SLite 22 Installation guide

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