Cognex CIO-1460-30 Installation And Reference Manual

Type
Installation And Reference Manual

This manual is also suitable for

Model 1460 I/O Expansion Module Installation and Reference
i
Copyright, Trademarks, Patents
The software described in this document is furnished under license, and may be used or
copied only in accordance with the terms of such license and with the inclusion of the copy-
right notice shown on this page. The software, this document, nor any copies thereof may be
provided to or otherwise made available to anyone other than the licensee. Title to and own-
ership of this software remains with Cognex Corporation or its licensor. Cognex Corporation
assumes no responsibility for the use or reliability of its software on equipment that is not
supplied by Cognex Corporation. Cognex Corporation makes no warranties, either express
or implied, regarding the described software, its merchantability or its fitness for any particu-
lar purpose.
All copies of the source code for the Cognex software described in this document remain
solely the possession of Cognex Corporation. The source code is stored in a secured ver-
sion control system, and access is restricted to Cognex engineering personnel directly
involved in the development of the software. The source code has not been shared with any
third parties.
The information in this document is subject to change without notice and should not be con-
strued as a commitment by Cognex Corporation. Cognex Corporation is not responsible for
any errors that may be present in either this document or the associated software.
This document may not be copied in whole or in part, nor transferred to any other media or
language, without the written permission of Cognex Corporation.
Cognex P/N 597-0029-02
Copyright © 2004 Cognex Corporation. All Rights Reserved.
The hardware and portions of the software described in this document may be covered by
one or more of the following U.S. patents (other U.S. and foreign patents are pending):
Hardware 4,972,359; 5,526,050; 5,657,403; 5,793,899
Vision Tools 5,495,537; 5,548,326; 5,583,954; 5,602,937; 5,640,200; 5,717,785;
5,742,037; 5,751,853;5,768,443; 5,796,868; 5,818,443; 5,825,483;
5,825,913; 5,845,007; 5,859,466; 5,872,870;5,909,504
The following are registered trademarks of Cognex Corporation:
Cognex
Cognex, Vision for Industry
In-Sight “crosshair” logo
In-Sight
The following are trademarks of Cognex Corporation:
The Cognex logo
Other product and company names mentioned herein are the trademarks, or registered
trademarks, of their respective owners.
ii
Regulations/Compliance
Declaration of Conformity
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
Declares this -marked product
Product Number
In-Sight
®
Model 1460 I/O Expansion Module
Complies With 89/336/EEC Electromagnetic Compatibility Directive
Compliance Standards EN 55011 Class A
EN 61000-6-2
European Representative Cognex France
Immeuble le Patio
104 avenue Albert 1er
92563 Rueil Malmaison
France
Safety
LISTED
(UL 508: Standard for Indus-
trial Control Equipment)
CUL Certification marks are present on products
FCC Part 15, Class A
Model 1460 I/O Expansion Module Installation and Reference
iii
Precautions
Observe these precautions when installing the In-Sight Model 1460 I/O Expansion Module
to reduce the risk of injury or equipment damage:
Never connect the I/O Expansion Module to a power source other than 24VDC, and
always use the two pin 24VDC power connector on the I/O module. Any other volt-
age creates a risk of fire or shock and can damage the hardware.
The Light power supply must be isolated or share a common negative ground with
the Camera power supply.
Do not install the I/O Expansion Module in areas directly exposed to environmental
hazards such as excessive heat, dust, moisture, humidity, impact, vibration, corro-
sive substances, flammable substances, or static electricity without a protective
enclosure.
To reduce the risk of damage or malfunction due to over-voltage, line noise, electro-
static discharge (ESD), power surges, or other irregularities in the power supply,
route all cables and wires away from high-voltage power sources.
The I/O Expansion Module does not contain user-serviceable parts. Do not make
any electrical or mechanical modifications. Unauthorized modifications may violate
your warranty.
Never remove or replace an opto-isolator or fuse in a live circuit.
iv
Model 1460 I/O Expansion Module Installation and Reference
v
Table of Contents
1 Introduction
1.1 Model 1460 I/O Expansion Module Overview.................................................................. 1
1.2 Model 1460 I/O Expansion Module Kit Contents ............................................................. 1
1.3 In-Sight Support............................................................................................................... 3
2 Installation
2.1 Overview .......................................................................................................................... 5
2.2 Retention Bar................................................................................................................... 6
2.3 Opto-Isolators................................................................................................................... 7
2.4 Fuses ............................................................................................................................... 7
2.5 Connecting the 1460 I/O Expansion Module.................................................................... 8
2.6 Software Configuration................................................................................................... 10
2.6.1 Configuring the 1460 I/O Expansion Module using In-Sight Explorer................. 11
2.6.2 Enabling Hardware Handshaking using In-Sight Explorer.................................. 13
2.7 Connecting and Configuring External Lights.................................................................. 14
2.7.1 Connecting External Lights................................................................................. 14
2.7.2 Configuring the External Lights........................................................................... 14
3 Specifications
3.1 General Specifications................................................................................................... 16
3.2 Acquisition Trigger Input ................................................................................................ 16
3.3 Acquisition Trigger Input Specifications......................................................................... 17
3.4 Input and Output Specifications..................................................................................... 19
3.4.1 General Purpose Inputs...................................................................................... 19
3.4.2 High Speed and General Purpose Outputs......................................................... 20
3.5 Connector and Terminal Block Specifications................................................................ 21
3.5.1 RS-232 Remote Connector................................................................................. 21
3.5.2 In-Sight Camera Connector ................................................................................ 21
3.5.3 Light Power Output Cable................................................................................... 22
3.5.4 Terminal Block Assignments............................................................................... 23
3.6 Dimensions .................................................................................................................... 24
Appendix A
A.1 Configuring the Discrete Output..................................................................................... 25
A.1.1 Line Name........................................................................................................... 26
A.1.2 Line Type ............................................................................................................ 26
A.1.3 Line Details ......................................................................................................... 27
A.2 Configuring the Discrete Input........................................................................................ 28
A.2.1 Line Name........................................................................................................... 29
A.2.2 Line Type ............................................................................................................ 30
A.2.3 Signal Type ......................................................................................................... 30
Table of Contents
vi
Appendix B
B.1 Configuring the Expansion Module using In-Sight PC Host ...........................................31
B.2 Enabling Hardware Handshaking using In-Sight PC Host..............................................35
Appendix C
C.1 Wiring Inputs and Outputs..............................................................................................37
C.1.1 1460 I/O Expansion Module Output to PLC Input ...............................................38
C.1.2 1460 I/O Expansion Module Output to PLC Sinking Input...................................39
C.1.3 1460 I/O Expansion Module Output to Pilot Light Input.......................................40
C.1.4 1460 I/O Expansion Module Output to Relay Coil Input......................................41
C.1.5 1460 I/O Expansion Module Input to PLC Output ...............................................42
C.1.6 1460 I/O Expansion Module Input to PLC SINKING Output................................43
Model 1460 I/O Expansion Module Installation and Reference
vii
List of Figures
Figure 1-1: Model 1460 I/O Expansion Module (800-5815-1)................................................. 2
Figure 1-2: Light Cable............................................................................................................ 2
Figure 1-3: M12 Terminated I/O Cable, 5M (185-0099) or 15M (185-0091) ........................... 2
Figure 2-1: Model 1460 I/O Expansion Module Callouts......................................................... 5
Figure 2-2: Retention Bar Installation...................................................................................... 7
Figure 2-3: Connecting I/O Wires............................................................................................ 8
Figure 2-4: Connecting the I/O Cable and Serial Cable .......................................................... 9
Figure 2-5: Connecting the Expansion Module to In-Sight...................................................... 9
Figure 2-6: Connecting +24VDC and Ground Wires............................................................. 10
Figure 2-7: Accessing the I/O Output Settings...................................................................... 11
Figure 2-8: Discrete Output Settings (In-Sight Explorer)....................................................... 12
Figure 2-9: Accessing the Serial Port Settings (In-Sight Explorer)........................................ 13
Figure 2-10: Serial Port Settings (In-Sight Explorer)............................................................... 13
Figure 3-1: Acquisition Trigger Input ..................................................................................... 17
Figure 3-2: Acquisition Trigger Input (NPN Source).............................................................. 17
Figure 3-3: Acquisition Trigger Input (PNP Source).............................................................. 18
Figure 3-4: Acquisition Trigger Input (Differential Source) .................................................... 18
Figure 3-5: General Purpose Input Diagram ......................................................................... 19
Figure 3-6: High-Speed and General Purpose Outputs ........................................................ 20
Figure 3-7: 1460 I/O Expansion Module Dimensions............................................................ 24
Figure A-1: Discrete Output Dialog Defaults (In-Sight 3400/5000 Series)............................. 25
Figure A-2: Discrete Input Dialog Defaults (In-Sight 3400/5000 Series)................................ 29
Figure B-1: System menu (In-Sight PC Host)........................................................................ 31
Figure B-2: Settings menu (In-Sight PC Host)....................................................................... 32
Figure B-3: Discrete Output dialog, default configuration (In-Sight PC Host)........................ 33
Figure B-4: Discrete Output dialog, I/O Expansion configuration (In-Sight PC Host)............ 34
Figure B-5: Serial Port Dialog (PC Host) ............................................................................... 35
Figure B-6: Serial Port Dialog, Hardware Handshaking Enabled (PC Host).......................... 35
List of Figures
viii
Model 1460 I/O Expansion Module Installation and Reference
ix
List of Tables
Table 1-1: 1460 I/O Expansion Module Kit Contents ............................................................. 1
Table 2-1: Model 1460 I/O Expansion Module Component Functions................................... 6
Table 3-1: 1460 I/O Expansion Module General Specifications........................................... 16
Table 3-2: Acquisition Trigger Input Specifications .............................................................. 17
Table 3-3: General Purpose Input Specifications................................................................. 19
Table 3-4: Output Specifications .......................................................................................... 20
Table 3-5: RS-232 Remote Connector Pin Assignments..................................................... 21
Table 3-6: In-Sight Camera Connector Pin Assignments..................................................... 21
Table 3-7: Light Power Cable Pin Assignments................................................................... 22
Table 3-8: Terminal Block Pin Assignment .......................................................................... 23
Table A-1: In-Sight Discrete Output Capability by Mode...................................................... 25
Table A-2: Discrete Output Dialog Type Parameter............................................................. 26
Table A-3: Line Details Dialog.............................................................................................. 27
Table A-4: In-Sight Discrete Input Capability by Mode......................................................... 28
Table A-5: Discrete Input Dialog Type Parameter................................................................ 30
Table A-6: Discrete Input Dialog Signal Parameters............................................................ 30
List of Tables
x
1
1 Introduction
In this Section…
1.1 Model 1460 I/O Expansion Module Overview...........................1
1.2 Model 1460 I/O Expansion Module Kit Contents......................1
1.3 In-Sight Support........................................................................3
1.1 Model 1460 I/O Expansion Module Overview
The model 1460 I/O Expansion Module provides a convenient way to access the power,
serial, trigger and high-speed output connections of the In-Sight 3400 and 5000 series sen-
sors.
The 1460 I/O Expansion Module also extends the capabilities of these sensors by adding
eight general-purpose, discrete inputs/outputs and hardware handshaking for serial commu-
nications.
Other features of the model 1460 I/O Expansion Module include:
Detachable terminal blocks.
Status LEDs for all connections.
Light power input (12 or 24VDC).
Two on-board power terminals for CCS light modules.
Plug-in connections for input and output opto-isolator modules.
DIN-Rail mountable.
1.2 Model 1460 I/O Expansion Module Kit Contents
The 1460 I/O Expansion Module kit is available in four different configurations. These kit
configurations are listed in Table 1-1.
Table 1-1: 1460 I/O Expansion Module Kit Contents
Kit Part
Number
Model 1460
I/O Module
I/O Cable P/N
Light Power
Cable
Opto-isolator
Modules
Retention
Bar
Fuses
CIO-1460-06 800-5815-1 185-0098
(2M M12 to DB15)
185-0221 168-0152
(Input, 8ea)
168-0153
(Output, 10ea)
372-0013 121-0048
(12ea)
CIO-1460-15 800-5815-1 185-0099
(5M M12 to DB15)
CIO-1460-30 800-5815-1 185-0090
(10M M12 to DB15)
CIO-1460-50 800-5815-1 185-0091
(15M M12 to DB15)
Introduction
2
All 1460 I/O Expansion Module kits contain the Model 1460 I/O Expansion module (Figure 1-
1), a Light cable (Figure 1-2) and an I/O cable (Figure 1-3). The I/O cable is terminated with
an M12 connector.
Figure 1-1: Model 1460 I/O Expansion Module (800-5815-1)
Figure 1-2: Light Cable
Figure 1-3: M12 Terminated I/O Cable, 5M (185-0099) or 15M (185-0091)
Model 1460 I/O Expansion Module Installation and Reference
3
1.3 In-Sight Support
Many information resources are available to assist you in using the 1460 I/O Expansion
Module with In-Sight vision sensors.
Getting Started with In-Sight, Cognex P/N 590-6368 (English), 590-6368F (French),
590-6368G (German), or 590-6368J (Japanese).
In-Sight
®
Explorer Reference Guide, (for In-Sight Explorer) an on-line HTML Help
file provided on the In-Sight CD-ROM.
In-Sight
®
Guide & Reference, (for In-Sight 3400 and PC Host) an on-line HTML
Help file provided on the In-Sight CD-ROM.
Installing In-Sight
®
3400 Vision Sensors, Cognex P/N 597-0025-xx (English),
597-0025-xxF (French), 597-0025-xxG (German).
Installing In-Sight
®
5000 Series Vision Sensors, Cognex P/N 597-0027-xx (English),
597-0027-xxF (French)
The In-Sight Online Support and Learning Center at:
www.cognex.com/support/In-Sight.asp
(Registered In-Sight users only).
Introduction
4
5
2Installation
In this section…
2.1 Overview...................................................................................5
2.2 Retention Bar............................................................................6
2.3 Opto-Isolators ...........................................................................7
2.4 Fuses........................................................................................7
2.5 Connecting the 1460 I/O Expansion Module ............................8
2.6 Software Configuration ...........................................................10
2.7 Connecting and Configuring External Lights...........................14
2.1 Overview
The model 1460 I/O Expansion Module is comprised of a series of connections, LEDs, fuses
and opto-isolators. Figure 2-1 illustrates these items and Table 2-1 outlines their function.
Figure 2-1: Model 1460 I/O Expansion Module Callouts
Installation
6
2.2 Retention Bar
The retention bar, which ships with the 1460 I/O Expansion Module, can be installed to
insure the security of the fuses and opto-isolator modules, generally in a high-vibration envi-
ronment. As shown in
Figure 2-2, to install the retention bar, seat it over the opto-isolators
and fuses, then secure with the two retaining screws. To remove the retention bar, remove
the two retaining screws and lift the retention bar from the expansion module. The retention
bar must be removed to access the opto-isolators and fuses.
Table 2-1: Model 1460 I/O Expansion Module Component Functions
ITEM FUNCTION
In-Sight Camera
Connector
Connects the I/O cable, which provides the power, trigger and I/O signals to the connected
In-Sight sensor.
RS-232 Remote
Connector
Connects the Serial cable, which provides the RS-232 communications between the I/O
module and an external serial device.
Light Outputs Connects power to the Light Output cable, providing power for up to two external lighting
modules.
Camera Power
Input
Power for the I/O module and camera is applied to this connection.
Light Power Input Power for the external light accessories is applied to this connection.
I/O Opto-Isolators The 1460 I/O Expansion module supports up to 10 output (8 general purpose, 2 high-
speed) and 8 input opto-isolators. These opto-isolators allow for the connection to external
devices, independent of source or sink limitations from the I/O module.
Fuses The general purpose and high-speed outputs are each protected by 2.0A fuses (field
replaceable).
NOTE:
2.0A output is derated by 33ma/C at temperatures over 25°C.
Status LEDs Status LEDs are green when the applicable input or output is active.
Power LED I/O Module power is indicated by a Green (normal) or flashing Red (error) condition. On
initial power, the LED will flash green until connection to the In-Sight sensor is established.
Trigger LED Trigger status is indicated by Green (when active).
Light0 and Light1
LEDs
Light LEDs indicate the presence of Light Output power. The LED will be green for the
duration that light power is present.
In-Sight RX/TX
LED
In-Sight RX/TX LED indicates In-Sight communications status by two states: Green (TX
Active - In-Sight sensor is transmitting) and Red (RX Active - In-Sight sensor is receiving).
Serial RX/TX LED RS-232 communication status is indicated by two states: Green (TX Active - In-Sight sen-
sor is transmitting) and Red (RX Active - In-Sight sensor is receiving).
Terminal Blocks Terminal blocks are provided for external I/O, trigger, power and ground connections.
NOTE
Unless required, it is recommended to remove the retention bar in high-temperature
environments.
Model 1460 I/O Expansion Module Installation and Reference
7
Figure 2-2: Retention Bar Installation
2.3 Opto-Isolators
The 1460 I/O Expansion Module is shipped with 10 output and 8 input opto-isolator mod-
ules, which are uninstalled. The opto-isolators are miniature, digital 5VDC modules; output
opto-isolators are red and input opto-isolators are white. A variety of single-point opto-isola-
tors may be substituted for applications requiring different sensors and loads. The retention
bar must be removed to install or replace an opto-isolator.
2.4 Fuses
Each output is protected with a 2.0A, field replaceable fuse (Cognex P/N 121-0048). The
retention bar must be removed to install or replace a fuse. Like the opto-isolator modules,
the fuses come uninstalled..
Caution: Disconnect power to the 1460 I/O Expansion module before removing or
installing opto-isolators.
Caution: Disconnect power to the 1460 I/O Expansion module before removing or
installing fuses.
Installation
8
2.5 Connecting the 1460 I/O Expansion Module
To connect a 1460 I/O Expansion Module to the In-Sight sensor:
1. Verify that the 24VDC power supply is switched off.
2. Connect the power and ground wires from remote I/O devices to terminal blocks on the 1460
I/O Expansion Module.
Figure 2-3: Connecting I/O Wires
a. Use a flat-head screwdriver to loosen the screw terminals.
b. Insert wire leads from remote I/O devices into the appropriate positions on the terminal
block. Refer to Section 3.5.4 to verify the assigned signal at each position.
c. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal
block.
NOTE
The 1460 I/O Expansion Module outputs labeled HSOUT 0 and HSOUT 1 correspond to
the In-Sight 3400 and 5000 series sensor’s built-in outputs. These signals pass through the
micro-controller on the 1460 I/O Expansion Module without processing. In contrast, the
general-purpose outputs labeled OUT 0 through OUT 7 are lower speed because the
micro-controller processes these signals before they are transmitted to remote devices.
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Cognex CIO-1460-30 Installation And Reference Manual

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