Hager 3600 Series Installation Instructions Manual

Brand: Hager

Model: 3600 Series

Type: Installation Instructions Manual

3600 Series ANSI Grade 2 Tubular Lever Set

Installation Instructions

Meets ANSI 156.2

I-LS00769

For use on doors 1-3/8” to 1-3/4” (35 mm - 45 mm) thick

REV 2 Page 1 of 2

2. MARK DOOR

TOOLS REQUIRED FOR NEW INSTALLATION:

(1) Phillips Head Screwdriver

(1) 2-1/8” (54 mm) Hole Saw

(1) 1” (25.4 mm) Drill Bit

(1) Chisel

TOOLS REQUIRED FOR REPLACEMENT INSTALLATION:

(1) Phillips Head Screwdriver

FOR REMODELING OR NEW CONSTRUCTION:

-Follow all steps

FOR REPLACEMENT OF EXISTING LOCK:

-Follow steps 1, 3C, 4C, 5C, 6 through 9 after removal of

old lock

FOR CYLINDER REPLACEMENT:

-Follow Step 10

Measure center line of lock; height as

desired from finished floor. Select

2-3/8” or 2-3/4” backset, fold and apply

template to high side of door bevel and

mark center of door edge as indicated

on template. Mark center hole on door

face through guide on template.

3. DRILL HOLES

Drill 2-1/8” (54 mm) hole through

door face as marked for lockset.

(It is recommended that holes be

drilled from both sides on wood

doors to prevent splitting.) Drill

1” (25.4 mm) hole in center of

door edge for latch.

4. INSTALL LATCH

A. Insert latch in hole

keeping it parallel to face

of door. Mark outline of

latch face plate and

remove latch.

B. Chisel 5/32” (4

mm) deep or until latch

face plate is flush with

door edge.

C. Insert latch and tighten

screws. NOTE: Latchbolt

bevel must face to closing

direction. For doors with a

1-1/8” wide latch cutout,

insert latch through optional

spacer and then install latch

in door.

1. LATCH BACKSET ADJUSTMENT

A. If 2-3/4” backset is required,

pull spindle cam all the way to the

right edge of the adjusting hole.

B Be sure spindle hole is properly

aligned. It is important that the

spindle hole remains properly aligned

throughout the installation.

C. The latch is now set for

2-3/4” backset.

OUTSIDE ROSE ASSEMBLY

OUTSIDE LEVER

(REVERSIBLE)

SPINDLE

SCREW POST

OUTSIDE FIRE SHIELD

LATCH SCREWS

ASA STRIKE

FACE PLATE

LATCH

INSIDE FIRE SHIELD

INSIDE MOUNTING ASSEMBLY

MOUNTING SCREWS

INSIDE ROSE

TURN PIECE

INSIDE LEVER

(REVERSIBLE)

(ILLUSTRATION: ENTRANCE FUNCTION)

D. To reset the latch to 2-3/8”

backset, push the spindle cam to

the left edge of the adjusting hole.

SPINDLE CAM

RIGHT WRONG

CENTER

LINE

MARK FOR 2-1/8”

(54 mm) HOLE ON

DOOR FACE

MARK FOR 1”

(25.4 mm)

HOLE IN

DOOR EDGE

2-1/8” (54 mm)

HOLE FOR

LOCKSET

1” (25.4 mm)

HOLE FOR LATCH

SPACER

(OPTIONAL)

3600 Series ANSI Grade 2 Tubular Lever Set

Installation Instructions

Meets ANSI 156.2

I-LS00769

REV 2 Page 2 of 2

5. INSTALL STRIKE

7. INSTALL OUTSIDE LEVER

A. Close door until

latchbolt touches jamb.

Locate strike in jamb and

center line of strike. Open

door and extend line to door

stop. Measure one half of

door thickness plus 1/8”

from door stop. Vertically

mark center line for strike.

B. Drill two (2) 1-inch (25.4

mm) holes 3/4” (19 mm)

deep in door jamb 5/16” (8

mm) above and 5/16” (8 mm)

below horizontal center line.

CAUTION: To ensure poper

lockset function, hole in jamb

must be drilled a full 3/4” (19

mm) deep.

6. REMOVE INSIDE MOUNTING ASSEMBLY

Use catch release tool (provided) to depress inside lever catch through hole of inside

trim collar. Pull lever off of inside mounting assembly. Remove inside rose from the

mounting assembly.

Place outside lever

over the hole in the

door face, inserting

spindle through latch.

Press outside rose

assembly flush

against door. NOTE:

For proper installa-

tion, verify outside fire

shield is fully seated

in the outside rose

assembly.

8. INSTALL INTERIOR MOUNTING ASSEMBLY

Insert and fully seat inside fire shield into inside mounting

assembly. Align inside mounting assembly with spindle and

screw posts. Verify catch release button is pointing in the

direction of the lock stile and slide on until flush with face of

door. Place mounting screws into holes and tighten securely.

Snap the inside rose onto the mounting assembly (for proper

fit, be sure to fit notches in the rose into the recesses on the

mounting assembly).

10. INSTALL CYLINDER (SKIP THIS STEP FOR 3610 AND 3640)

A. Turn key clockwise 1/4 turn. B. Using catch release tool, press the

lever catch and pull the lever off.

C. Cut out jamb

mortise for strike

3/32” (2.4 mm)

deep or until strike

is flush with jamb.

Tighten screws.

Latch stops against

strike, as

illustrated.

Push inside lever all the way until catch clicks

into catch slot.

9. INSTALL INSIDE LEVER

JAMB

CENTER

LINE

5/16”

LATCH

STRIKE

ROSE

CATCH RELEASE

TOOL

OUTSIDE FIRE

SHIELD

OUTSIDE

ROSE

ASSEMBLY

INSIDE FIRE SHIELD

INSIDE MOUNTING

ASSEMBLY

INSIDE ROSE

LEVER CATCH

Hager 3600 Series Installation Instructions Manual

Hager 3600 Series Installation Instructions Manual

Hager 3600 Series Installation Instructions Manual

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