2. Industrial & lab equipment
  3. Scrubber
  4. Nilfisk-Advance
  5. Condor XL

Nilfisk-Advance Condor XL User manual

  • Hello! I've reviewed the service manual for the Nilfisk Advance Condor XL and ER 1300/1600 series of sweeper-scrubbers. This document provides detailed information on maintenance, repair procedures, and technical specifications for various models. I'm here to assist you with any questions you may have regarding the operation, servicing, and features of these machines. Let me know how I can help!
  • What is the purpose of this service manual?
    Where are the model and serial numbers located?
    What should I do before servicing electrical components?
    What are the safety precautions to take when jacking the machine?
Advance Condor™;/1LO¿VN(5DOOPRGHOV
11/11 Form No. 56043157
English
Service Manual
Advance Condor XL, Condor XL AXP™ and Condor XL EcoFlex™ Models:
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1LO¿VN(5DQG(50RGHOV
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&RQWHQWV
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Service Manual Purpose and Application . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Other Reference Manuals and Information Sources . . . . . . . . . . . . . . . . . . . . . 5
Diagnostic and Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cautions and Warning Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Jacking the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Towing or Pushing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7HFKQLFDO6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chassis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Major Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Control Board (Driver Box) Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control Board (Driver Box) Programming Options . . . . . . . . . . . . . . . . . . . . . . 43
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Wiring Diagram - GM Engine, Drawing #56111804-D . . . . . . . . . . . . . . . . . . . . 79
Wiring Diagram - Kubota Diesel, Drawing #56111804-D . . . . . . . . . . . . . . . . . . 80
Wiring Schematic - 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Wiring Schematic - 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Engine Harness for Tier II GM 1.6L Gas (Petrol) . . . . . . . . . . . . . . . . . . . . . . 83
Engine Harness for Tier II GM 1.6L LPG. . . . . . . . . . . . . . . . . . . . . . . . . . .84
Engine Harness for Tier III GM 1.6L Gas (Petrol) . . . . . . . . . . . . . . . . . . . . . .85
Engine Harness for Tier III GM 1.6L LPG . . . . . . . . . . . . . . . . . . . . . . . . . .86
Engine System, Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
&RQWHQWV iii6HUYLFH0DQXDO±$GYDQFH&RQGRU;/1LO¿VN(5
Engine System, Gasoline/LPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Recovery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Scrub System, Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Scrub System, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Solution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Squeegee System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
&RQWHQWV iv6HUYLFH0DQXDO±$GYDQFH&RQGRU;/1LO¿VN(5
Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Sweep System, Side Broom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Wheel System, Non-traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Wheel System, Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
56HUYLFH0DQXDO±$GYDQFH&RQGRU;/1LO¿VN(5
General Information
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Model Name Model
Number
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Form Number
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Advance LPG/48” 56110000 56091002 - English
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56042484
Advance Petrol/48” 56110001
Advance Diesel/48” 56110002
Advance LPG/60” 56110003
Advance Petrol/60” 56110004
Advance Diesel/60” 56110005
Advance LPG/62” 56110006
Advance Petrol/62” 56110007
Advance Diesel/62” 56110008
Advance LPG/67” 56110009
Advance Petrol/67” 56110010
Advance Diesel/67” 56110015
Advance LPG X48 56381131
Advance Petrol X48 56381133
Advance Diesel X48 56381134
Advance LPG X60 56381135
Advance Petrol X60 56381137
Advance Diesel X60 56381138
Advance LPG X62 56381139
Advance Petrol X62 56381140
Advance Diesel X62 56381141
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Number
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Form Number
Parts List
Form
Number
Advance LPG X67 56381142 56091002 - English
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56042484
Advance Petrol X67 56381143
Advance Diesel X67 56381145
1LO¿VN/3* 56111025 56091008 - English
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PSI LPG test kit, p/n 56504450
Diagnostic Communication Cable and software,
p/n 56305647
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Hydraulic test gauge w/connector
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Maintenance Item Procedure
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Maintenance Item Procedure
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Maintenance Item Procedure
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Maintenance Item Procedure
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Maintenance Item Procedure
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Maintenance Item Procedure
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*Note: The engine maintenance schedule shown lists the recommended engine service intervals.
Refer to the 2WKHU5HIHUHQFH0DQXDOVDQG,QIRUPDWLRQ6RXUFHV/(QJLQH0DQXIDFWXUHUV¶
7HFKQLFDO0DQXDOV section for list of available engine manufacturers’ service manuals. Refer
to these manuals for more complete maintenance and service information and instructions.
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Angle
Adjustment
Knob Threads
on Squeegee
Mount (grease)
Steering
Rack (grease)
Squeegee
End Tool
Wheel (oil)
Squeegee
End Tool
Wheel (oil)
Recovery
Tank Latch
(oil)
Fuel Tank
Cover
Latch (oil)
Brake Pedal
(parking brake)
Linkage (oil)
Detergent
Cover Latch
(oil)
Squeegee
Caster Wheel
Pivot (grease)
Squeegee
Caster
Wheel Axle
(grease)
/