Rustica Hardware HD36X7SPCLBRRS Installation guide

Brand
Rustica Hardware
Model
HD36X7SPCLBRRS
Type
Installation guide

This manual is also suitable for

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INS T A L L A TIO N INS T R U C TIO N S
Box Track System
Recommended installation onto a Header that is
attached to your wall through wall studs
RH043-1.21.2015
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INS T A L L A TIO N INS T R U C TIO N S
Specications
Track
Track Hangers
Door Stop
Brackets
End Caps
Length as Ordered
2-9/16”
7”
1-3/4”
3-1/4” to 5”
5”
1”
1”
3”
3”
3”
2”
3”
5-9/16”
3”
3”
1-7/16”
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INS T A L L A TIO N INS T R U C TIO N S
Pencil
Tape Measure Drill with 1/8”, 1/4”
and 3/8” bits
Short Level
9/16” and 5/8” open
end and ratcheting
wrench
Ratchet with 9/16”
and 5/8” sockets
Tools Needed
Parts Included
Parts and Tools
Hangers
Washers
Lag Screws
Door Guide
Self-Tap Screws
End CapsBrackets
Track
Grabber Screws
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INSTALLATION INSTRUCTIONS
HANGING TRACK
How to Measure for Your
Door Size
Door Opening
Door Trim
Baseboard
Door Opening
width of door opening
plus 2”
plus 2”
= Door Width
Adding 2” along either
side edge of your door
opening to the actual
width of your door allows
your door to cover the
door opening plus 2” of
wall on either side.
Doorways Without Trim
Doorways With Trim
Door Width
Door Height
1. e exact height of your door
opening
= Door Height
2. Door will hang 1/2” higher up to
allow your door to cover the door
opening plus 1/2” of the top of the
doorway. It also allows 1/2” clear-
ance between the bottom of your
door and the nished oor.
NOTE: Do not leave more than
1/2” between your nished oor
and the bottom of your door or
your door will miss the door guide.
Door Height
1. e exact height of your door
plus your top trim.
2. Minus 1/2” for space between
the bottom of your door and the
nished oor.
= Door Height
is also allows your door to cover
the door opening plus your top
door trim.
NOTE: Do not leave more than
1/2” between your nished oor
and the bottom of your door or
your door will miss the door guide.
width of Door opening
plus widths of trim on
both sides
= Door Width
is allows your door to
cover your door opening,
as well as the door trim
along either side of your
door.
Door Width
Door Trim
Door Trim
Door
Opening
1. 2.
1.
2.
Door
Opening
Measurements given are suggestions for a minimum door size.
You can have larger door coverage if you wish.
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INS T A L L A TIO N INS T R U C TIO N S
1. Measuring for Track Position
Measuring for Track Position
We highly recommend you attach your Track to a header, which is
attached to your wall through the wall studs. is will provide the
stability your wall needs to to hold the weight of your door.
1/2”
3”
3-1/4”
Top door edge
Finished Floor
Door
Door Opening
e distance between each
Hanger is determined by
measuring the distance from
the center of each end Hanger
hole, taking the total number
of brackets minus one, then
dividing the distance by that
number. is is the distance
between hangers, measuring
between the Hanger holes.
Top of Door opening to bottom
of Box Track is 3-1/4”
• Measure 3-1/4” above your Door Edge. is is where the
bottom of your Box Track will be.
• Using a level, mark a horizontal line across your wall,
slightly longer than your Track.
• Once you have figured out spacing for the Brackets
using the Hint below, right, mark where each Bracket
will be installed.
• Drill pilot holes using a 1/8” drill.
• Very loosely install the top holes in each Bracket using
Washers, Lag Screws, and a ratchet.
• Carefully pull the bottom of each Bracket out just
enough to slip the Box Track into place inside the
Brackets. This might be better accomplished with two
people. Now you can tighten the Lag Screws and install
the bottom holes of the Brackets with Lag Screws.
2. Marking and Installing Brackets and Box Track
HINT: Spacing Brackets
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INS T A L L A TIO N INS T R U C TIO N S
Door Width
Door Width
You will need enough space beyond your Track (the
same width as your Door) so you can position your
Door at the end of the Box Track, then slide your door’s
Hanger wheel assemblies into the end of the Box Track.
• Lay your Door facing UP on sawhorses.
• Measure 1” in from the edge of your Door
and pencil a mark on the top of your Door.
• Position the Hanger on top of your Door
with the single-wheel side facing front
(towards you) and the double-wheel side
facing back or down. Line the edge of the
Hanger base up with the penciled line.
• Attach Hanger to your Door using Lag Screws.
to attach the Hanger to the top of your Door.
• Repeat Step 1 on the other side of the Door.
Door Front
Door Top
1. Attaching Hangers to Your Door
Door
Edge
2. Making Sure ere is Enough Room to Slide Your Door in
If you want less space
between your Door and
Box Track, you can Adjust
the Hanger by rotating it.
A hole drilled into your
door is where the excess can go.
You may have to hang your Box
Track slightly lower on your wall;
remember, do not leave more than
1/2” space between your Door
bottom and your nished oor.
Attaching Hangers to Door
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INS T A L L A TIO N INS T R U C TIO N S
End Cap & Door Guide Installation
2. Door Guide Part 1
3. Door Guide Part 2
• Use your level to plumb* your Door.
• With the Door in the closed
position, place the Door Guide half
way into the Door mortise (the
groove that runs along the bottom
of a wood Door).
• Double check that your Door is
plumb.*
• Hold the Door Guide firmly in
position. Using a drill with a Phillips
bit, install a 1” Grabber Screw to
secure your Door Guide to the floor.
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*Plumb - perfectly vertical.
• Slide the Door into the
open position exposing
the other edge of the
Door Guide.
• Using a drill with a Phillips
bit, install a second 1”
Grabber Screw.
1. Hang Door and Attach End Caps
• Slide both Hanger assemblies into the
Box Track, then attach both End Caps
using Self-Tap Screws and a at screw-
driver head.
Header
Drywall
Lag Screw
Box Track
Door
Door Guide
Side View - Exposed
Track
Bracket
Box Track Door
Hanger/Wheel
Assembly
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Rustica Hardware HD36X7SPCLBRRS Installation guide

Brand
Rustica Hardware
Model
HD36X7SPCLBRRS
Type
Installation guide
This manual is also suitable for
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