INSTRUCTION MANUAL
10 Inch 12 Speed Drill Press with Laser Guide
Model # PS310
Have product questions or need technical support? Please feel free to contact us!
Website: www.Amerisuninc.com
www.PowerSmartUSA.com
Toll free: 1-800-791-9458 M-F 9-5 EST
Email: [email protected]
2
3
CONTENTS
Technical data…...………………………………………………………... 3
General safety rules…….………………………………………………... 4
Specific safety rules for drill press……...………………………………. 5
Electrical information…………………………………………………...... 6
Knowing your drill press……...………………………………………… 8
Assembly and adjustments……………………………………………… 9
Maintenance.…………………………………………………………… 14
Troubleshooting.………………………………………………………... 15
Exploded view & parts list……………………………………………… 16
Warranty………………………………………………………………… 18
TECHNICAL DATA
10 Inch 12 Speed Drill Press with Laser Guide Model # PS310
Motor: 120V, 60 Hz, 3.85A, 3/5HP
Swing: 10"
Spindle travel: 2-3/8"
Chuck capacity: 5/8"
Table size: 7-3/4" x 7-3/4"
Table tilt: 0-45º Left and Right
Spindle speeds: 12(300/370/470/570/630/690/950/
1400/1620/1760/2550/2900RPM)
Spindle taper: B16
Base size: 13-1/8" x 8"
Overall height: 27-1/2"
Weight: 46.2 lb.
Warning! We strongly recommend that this item not be modified and/or used for any application
other than that for which it was designed. If you have any questions relative to its application, do not
use the equipment until you have consulted us and we have advised you.
Contact PowerSmart at (800)791-9458 M-F 9am-5pm EST
Thank you for purchasing PowerSmart products. Please register online at
www. PowerSmartUSA. com
The information will allow us to track your warranty and update on your unit.
Important: Our company does not provide email or personal information to any third party for any
reason. For any questions check our website or call customer service at (800)791 9458.
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GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert, and knowing how your drill press works.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes that could cause serious injury, do not plug in the drill press
until the following steps have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s
applications, limitations, and possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them
to rain. Keep work areas well-lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well-lit. DO NOT work on floor surfaces that
are slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is
operating. NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.)
when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw
you in. ALWAYS wear non-slip footwear and tie back long hair.
8. WEAR A FACE MASK OR DUST MASK as the drilling operation produces dust.
WARNING: Dust generated from certain materials can be hazardous to your health. Always
operate the drill press in a well-ventilated area and provide for proper dust removal. Use dust
collection systems whenever possible.
9. ALWAYS remove the power cord plug from the electric outlet when making adjustments, changing
parts, cleaning or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before
plugging in the power cord.
12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the
drill press before turning it on.
13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not
leave the tool until it has come to a complete stop.
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO
NOT store anything above or near the tool.
5
15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant
rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.
16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow
instructions for lubricating and changing accessories.
17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,
improper mounting, or any other conditions that may affect the tool’s operation. Any part that is
damaged should be properly repaired or replaced before use.
18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS
remove starter keys.
19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that could
affect your ability to use the tool properly.
20. USE SAFETY GOGGLES AT ALL TIMES—that comply with
ANSI Z87.1. Normal safety glasses only have impact resistant
lenses and are not designed for safety. Wear a face or dust mask
when working in a dusty environment. Use ear protection, such as
plugs or muffs, during extended periods of operation.
SPECIFIC SAFETY RULES FOR DRILL PRESS
WARNING: Do not operate your drill press until it is completely assembled and installed
according to the instructions.
1. Never turn on the drill press before clearing the table of all objects (tools, scraps, etc.).
2. Always keep hands and fingers away from the drill bit.
3. Do not drill material that does not have a flat surface, unless a suitable support is used.
4. Never start the drill press with the drill bit pressed against the workpiece.
5. Make sure the table lock is tightened before starting the machine.
6. Never perform layout, assembly, or set-up work on the table while the drill is in use.
7. Make sure drill bit is securely locked in the chuck.
8. Make sure chuck key is removed from the chuck before turning power on.
9. Adjust the table or depth stop to avoid drilling into the table.
10. Always stop the drill before removing scrap pieces from the table.
11. Use clamps or a vise to secure workpiece to the table. This will prevent workpiece from rotating with
the drill bit.
12. Do not wear gloves when operating a drill press.
13. Shut the power off, remove the drill bit, and clean the table before leaving the drill press.
14. Set the drill press to the speed appropriate for the job.
15. Should any part of your drill press be missing, damaged, or any electrical component fail to perform
properly, shut power off and unplug the drill press. Replace missing, damaged, or failed parts before
resuming operation.
6
ELECTRICAL INFORMATION
Grounding instructions
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least
resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric
cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into
a matching outlet that is properly installed and grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed
by a licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The
conductor with the green insulation (with or without yellow stripes) is the equipment grounding
conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the
equipment grounding conductor to a live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the
grounding instructions, or if you are not sure if the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged plugs and outlets that accept the
tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure if it
is, have a licensed electrician check the outlet.
WARNING: Do not expose to rain or use in damp locations.
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Guidelines for using extension cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. The table below shows the correct size to be used
according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Minimum Gauge for Extension Cords (AWG)
(When using 120 V only)
Ampere Rating
Total Length of Cord in feet
More Than
Not More Than
25
50
100
150
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Recommended
Make sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be
protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric
shock.
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KNOWING YOUR DRILL PRESS
1
Belt cover
6
Height crank
2
On/Off Switch
7
Rack
3
Chuck
8
Feed handle
4
Work table
9
Motor
5
Base
10
Motor tension knob
1
2
3
4
5
10
9
8
7
6
9
ASSEMBLY AND ADJUSTMENTS
Unpacking
Unpack the drill press and all its parts, and compare against the list below. Do not discard the carton or
any packaging until the drill press is completely assembled.
1
Head/ motor assembly
7
Rack
2
Feed handles (3)
8
Base
3
Collar
9
Wrenches
4
Height crank
10
Belt cover bolt
5
Table
11
Bolts and washers (3)
6
Column
12
Chuck and key
12
11
10
9
8
1
2
3
4
7 6 5
10
Tools needed for assembly
- Adjustable wrench
- Hammer and block of wood
- Screwdriver
Base to column
1. Place Column (1) on the Base (2) and align holes in the
Column with holes in the Base.
2. Attach using Bolt, Spring Washer, and Washer (3) in
each hole through the Column and into the Base.
Table to column
1. Loosen the Pivot Lever (5) on the Table Support (6).
2. Place the Table Support (6) over the Rack (4).
3. Slide the Table Support over the Column (7).
4. Slide the Collar (10) over the Column (7) with the beveled
edge facing down until it presses against the top of the Rack
(4). Tighten the Set Screw (9), but do not overtighten it.
5. Slide the Height Crank (8) over the Shaft on the side of the
Table Support (6). Secure it to the Shaft using the Screw (11)
against the flat part of the Shaft.
1
2
3
4
5
6
7
8
9
10
11
11
Drill press head to column
1. Lift the drill press head assembly (1) carefully and place
the mounting hole of the drill press head onto the top of
the column (3). Make sure the head is seated properly on
the column.
2. Align the direction of the drill press head to the direction
of the base and the table.
3. Tighten the set screws (2) using a wrench.
4. Thread the three feed handle rods (4) into the holes on the
feed hub.
5. Hand tighten.
Note: One or two of the feed handles may be removed if an
unusually-shaped workpiece interferes with handle rotation.
6. Open the pulley cover and install the Belt cover knob (5).
Install the chuck
1. Inspect and clean the taper hole in the chuck and the spindle. Remove
all grease, coatings, and particles from the chuck and spindle surfaces
with a clean cloth.
2. Open the chuck jaws by turning the chuck barrel clockwise by hand.
Make sure the jaws are completely recessed inside the chuck.
3. Seat the chuck on the spindle by placing a block of wood under the
chuck and tapping the wood with a hammer or tap the chuck with a
rubber mallet.
CAUTION: To avoid damaging the chuck, make sure the jaws are completely recessed into the chuck.
Do not use a metal hammer directly to drive the chuck into the spindle.
Remove the chuck at a later time
1. Turn the feed handles to lower the chuck (2) to the lowest
position.
2. Place a ball joint separator tool (not included, not shown) above
the chuck (3) and tap it lightly with a hammer (4) to cause the
chuck to drop from the spindle.
Note: To avoid possible damage, be prepared to catch the chuck as it
falls.
1
3
4
2
5
12
Battery Assembly
This drill press is equipped with laser for indicating drilling, and the laser
box is assembled in the factory under the machine head without battery.
When you operate this drill press, please assemble two batteries into the
laser box as the following procedure refer to the picture:
1. Before assemble the batteries, DO NOT adjust the laser lights which
have been adjusted to the best function in the factory.
2. Always use the “AAA” size battery.
3. Please take of the battery cover (3), and use two pcs of “AAA” size
battery (2), as the direction in the picture insert them into laser box
(1), make sure the anode (+) and cathode (-) of battery is according to the marks in battery cover (3).
4. Put battery cover (3) into laser box (1).
5. Please form a habit that always turn off the laser when you do not operate this drill press.
Adjust the speed
Before changing the speeds, make sure the machine is switched OFF and
UNPLUGGED.
1. Open the pulley cover.
2. Loosen the Motor Tension Knob (1) on each side of the Headstock, and
move the Motor towards the Headstock to relieve tension on the Belts.
3. Consult the chart next page and position the Belts on the Pulleys
according to the desired drill speed.
4. When the Belts have been correctly positioned, tighten them by
pushing the Motor away from the Headstock until the belt deflects
by approximately 1/2″ at its center when using reasonable thumb
pressure. Lock this position in with the two Motor Tension Knobs (1).
Note: If either belt is too long to be properly tensioned, it must be
replaced.
3 2 1
1
13
Adjustments
Spindle speeds
This drill press offers 12 spindle speeds from 300 to 2900 RPM. The highest speed is obtained when the
belt is positioned on the largest motor pulley step and the smallest spindle pulley stop.
WARNING: Disconnect the drill press from the power source before making any speed adjustments.
Table adjustment
1. Raise or lower the Table by loosening the Pivot Lever (1) and
turning the Height Crank (2), clockwise to raise and
counterclockwise to lower.
2. Pivot the Table (3) around the Column by loosening the Pivot
Lever (1). The entire Table assembly and Rack (4), will move as
one around the Column.
3. Tilt the Table by loosening the Angle Bolt (5) and tilting to the
required angle. The angle can be read using the Angle Scale (6).
4. TO ENSURE THAT THE DRILL IS ENTIRELY
PERPENDICULAR TO THE TABLE, insert a straight round bar
(not included) in the Chuck, place a square on the Table (3) and
bring it up to the round bar. Adjust the angle as needed.
CAUTION! To prevent injury from unexpected Table movement,
tighten Angle Bolt (5) and Pivot Lever (1) after adjustment.
1
2
3
4
5
6
14
Setting drilling depth
Located around the Spindle Feed Shaft is a Depth Stop Collar (2)
with a scale. The collar is capable of turning about the shaft, and
may be locked in place by a Locking Screw (1).
1. Lower the drill (with the power OFF) so that it contacts the
material and hold in that position.
2. Loosen the locking screw and turn the collar so that the
measurement for the depth of the hole required is in line with
the pointer (3).
3. Lock the collar (2) in this position using the locking screw (1).
MAINTENANCE
Warning: Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or
maintaining the machine. DO NOT attempt to repair or maintain the electrical components of the motor.
Contact a qualified service technician for this type of maintenance.
Before each use:
- Check the power cord and plug for any wear or damage.
- Check for any loose screws or hardware.
- Check the area to make sure it is clear of any misplaced tools, lumber, cleaning supplies, etc. that could
hamper the safe operation of the drill press.
To avoid a build-up of wood dust, regularly clean all parts of the machine using a soft cloth, brush or
compressed air. A general cleaning should be done after every use to avoid future problems and ensure
the machine is in ready condition for the next time it is used.
WARNING: If blowing sawdust, wear proper eye protection to prevent debris from blowing into eyes.
The use of dust collection is also advised.
Keep the table, column and base free of resin and rust. Clean them regularly with a non-flammable
solvent, then coat with a light film of dry lubricant spray, or wax, to keep their surfaces clean. Do not use
ordinary oil which will collect dust and hamper the operation of the machine.
All of the ball bearings are lifetime lubricated, sealed, and do not need any further care. Keep the drive
belts free of oil and grease.
Check the belt tension after the first 3-5 hrs. of operation to ensure that the belts have not become
stretched and loose from their 'breaking in' use. See page 12 for instructions.
1
2
3
15
TROUBLESHOOTING
16
EXPLODED VIEW & PARTS LIST
17
Item
Stock #
Description
Item
Stock #
Description
1
PS310-001
Base
50
PS310-050
Retainer ring 12
2
PS310-002
Column support
51
PS310-051
Retainer ring 42
3
PS310-003
Flat washer 8
52
PS310-052
Bearing 6004
4
PS310-004
Spring washer 8
53
PS310-053
Spacer bush
5
PS310-005
Bolt M8×25
54
PS310-054
Spindle sleeve
6
PS310-006
Column
55
PS310-055
Spindle pulley
7
PS310-007
Rack
56
PS310-056
V belt 0-480
8
PS310-008
Feed handle
57
PS310-057
Nut M20×1.5
9
PS310-009
Handle bar
58
PS310-058
Flat washer 6
10
PS310-010
Handle seat
59
PS310-059
Screw M6x12
11
PS310-011
Spring pin 5x30
60
PS310-060
Fasten knob
12
PS310-012
Axis
61
PS310-061
Flat washer 5
13
PS310-013
Scale label
62
PS310-062
Screw M5x8
14
PS310-014
Rivet 2×3
63
PS310-063
Pulley cover
15
PS310-015
Dial
64
PS310-064
Clamping
16
PS310-016
Thread round pin
65
PS310-065
Nut M5
17
PS310-017
Fasten knob
66
PS310-066
Screw M8×10
18
PS310-018
Pointer
67
PS310-067
Power cord
19
PS310-019
Fasten knob
68
PS310-068
Coil spring
20
PS310-020
Collar
69
PS310-069
Coil spring cover
21
PS310-021
Cross screw M4×10
70
PS310-070
Nut M12×1.5
22
PS310-022
Laser box cover
71
PS310-071
Lock switch
23
PS310-023
Nut M4
72
PS310-072
Screw ST2.9×10
24
PS310-024
Flat washer 4
73
PS310-073
Switch panel
25
PS310-025
Laser
74
PS310-074
Screw M5×10
26
PS310-026
Spring A
75
PS310-075
Spring washer 5
27
PS310-027
Switch for laser
76
PS310-076
Switch box
28
PS310-028
Battery AAA
77
PS310-077
Screw M4×6
29
PS310-029
Spring B
78
PS310-078
Spring washer 4
30
PS310-030
Cover for laser
79
PS310-079
Grounding connection
31
PS310-031
Axis pin
80
PS310-080
Dental washer 4
32
PS310-032
Gear
81
PS310-081
Screw
33
PS310-033
Clamping handle
82
PS310-082
Drill housing
34
PS310-034
Table support
83
PS310-083
Motor shaft
35
PS310-035
Screw M5×10
84
PS310-084
Flat washer 10
36
PS310-036
Crank
85
PS310-085
Motor bracket
37
PS310-037
Worm
86
PS310-086
Spring washer 10
38
PS310-038
Angle label
87
PS310-087
Nut M10
39
PS310-039
Work table
88
PS310-088
Bolt M8×16
40
PS310-040
Spring washer 12
89
PS310-089
Nut M8
41
PS310-041
Bolt M12×25
90
PS310-090
Motor
42
PS310-042
Chuck
91
PS310-091
Motor pulley
43
PS310-043
Taper dabber
92
PS310-092
Screw M6×10
44
PS310-044
Spindle
93
PS310-093
Abor
45
PS310-045
Bearing 6005
94
PS310-094
Middle pulley
46
PS310-046
Drift key
95
PS310-095
V belt 0-500
47
PS310-047
Spindle sleeve
96
PS310-096
Bearing 6201
48
PS310-048
Washer
97
PS310-097
Retainer ring 32
49
PS310-049
Bearing 6201
18
ONE (1) YEAR LIMITED WARRANTY
PowerSmart
®
is committed to building tools that are dependable for years. Our warranties are consistent with our
commitment and dedication to quality.
ONE (1) YEAR LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be
free from defects in material or workmanship for a period of one(1) year from date of purchase. Ninety (90) days
for all Power Smart Products, if the tool is used for professional or commercial use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this One (1) Year Limited
Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or
replacement of parts, without charge, which are defective in material or workmanship and which have not been
misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a
claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to Power
Smart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the name
of the company purchased from.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR FROM DATE OF
PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE
OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN
CANADA AND FROM COUNTRY TO COUNTRY.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-800-791-9458 (M-F 9am – 5pm EST)
Email: support@amerisuninc.com
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
/