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  3. 63985
63985

Chapin 63985, 63980 User manual

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Model 63985 • 4G/ 15L
013723 R0115
Carefully Read These Instructions Before Use
WARNING
DO NOT RETURN THIS
SPRAYER TO STORE
Call: 1-800-950-4458
www.chapinmfg.com
Use and Care Manual
BackpackBackpack
SprayerSprayer
ProSeriesProSeries
™
Chapin International, Inc
P.O. Box 549
700 Ellicott St.
Batavia, NY 14021-0549 U.S.A.
1-800-950-4458
www.chapinmfg.com
WARNING
WARNING: Handling the brass parts of this product will expose you to lead, a chemical
known to the State of California to cause birth defects and other reproductive harm.
Wash hands after handling.
CAUTION
1E
WARNING: Improper use or failure to follow instructions can result in explosive
failure causing serious eye or other injury. For safe use of this product you must read
and follow all instructions. Do not leave a pressurized sprayer in the hot sun. Heat can cause
pressure build-up resulting in possible explosion. Do not store or leave solution in tank after
use. Always wear goggles, gloves, long sleeve shirt, long pants and full foot protection when
spraying. Do not attempt to modify this sprayer. Replace parts only with manufacturer’s
original parts. Never spray ammable, caustic, acidic, chlorine, bleach or other
corrosive solutions or heat, pressure, or gas producing chemicals. Always read
and follow chemical manufacturer’s instructions before use with this sprayer as
some chemicals may be hazardous when used with this sprayer.
• PRE-USE CHECK: Before each use check tightness of hose nut to be sure hose is
securely attached to the shut-off assembly. Insure that all nozzle and wand
connections are tight.
• Do Not exceed a tank solution temperature of 120º F/ 49º C.
NOTE: The tank and hose may have residual water in it due to quality testing
performed on the sprayer.
WARNING
This sprayer is designed to operate with a Black & Decker 20V Lithium Ion battery ONLY.
Any other batteries could cause serious harm or injury to the operator and serious damage to
the sprayer.
2E
WARNING: For safe operation, read this manual before using the charger.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTION FOR BATTERY PACKS
• Donotincineratethebatterypackevenifitisseverelydamagedoriscompletelyworn
out. The battery pack can explode in a fire. Toxic fumes and materials are created when battery packs
are burned.
• DoNotchargeorusebatteryinexplosiveatmospheres,suchasinthepresenceof
ammableliquids,gasesordust. Inserting or removing the battery from the charger may ignite the
dust or fumes.
• Ifbatterycontentscomeintocontactwiththeskin,immediatelywashareawithmild
soapandwater. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or
until irritation ceases. If medical attention is needed, the battery electrolyte for Lithium-Ion batteries is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contentsofopenedbatterycellsmaycauserespiratoryirritation. Provide fresh air. If
symptoms persist, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
• Charge the battery packs only in Black&Decker chargers.
•DONOTsplashorimmerseinwaterorotherliquids. This may cause premature cell failure.
•Donotstoreorusethetoolandbatterypackinlocationswherethetemperaturemay
reachorexceed105ºF(40ºC)(suchasoutsideshedsormetalbuildingsinsummer).
WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or
damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery
pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e.,
pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to
service center for recycling.
WARNING:Firehazard.Donotstoreorcarrybatterysothatmetalobjectscancontact
exposedbatteryterminals. For example, do not place battery in aprons, pockets, tool boxes, product
kit boxes, drawers, etc., with loose nails, screws, keys, etc.
Transportingbatteriescanpossiblycauseresifthebatteryterminalsinadvertentlycome
incontactwithconductivematerialssuchaskeys,coins,handtoolsandthelike.The US
Department of transportation Hazardous Material Regulations (HMR) actually prohibit transporting
batteries in commerce or on airplanes (i.e., packed in suitcases and carry-on luggage) UNLESS they
are properly protected from short circuits. So when transporting individual batteries, make sure that the
battery terminals are protected and well insulated from materials that could contact them and cause a
short circuit. NOTE:Lithium-Ionbatteriesshouldnotbeputincheckedbaggage.
STORAGERECOMMENDATIONS
1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold.
2. Long storage will not harm the battery pack or charger.
CHARGINGPROCEDURE
Black&Deckerchargers are designed to charge
Black&Deckerbattery packs in 3.5-4 hours depending
on the pack being charged.
1. Plug the charger into an appropriate outlet before inserting the
battery pack.
2. Insert the battery pack into the charger as shown in gureA.
3. The green LED will flash indicating that the battery is being charged.
4. The completion of charge is indicated by the green LED remaining on continuously. The pack is fully
charged and may be used at this time or left on the charger.
A
IMPORTANTCHARGINGNOTES
1. Longest life and best performance can be obtained if the battery pack is charged when the
air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack in an air
temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will prevent
serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use,
avoid placing the charger or battery pack in a warm environment such as
in a metal shed, or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check current at receptacle by plugging in a lamp or other appliance.
b. Check to see if receptacle is connected to a light switch which turns power off when you turn out
the lights.
c. Move charger and battery pack to a location where the surrounding air temperature is
approximately 65°F and 75°F (18°- 24°C).
d. If charging problems persist, take the tool, battery pack and charger to your local service center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which
were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging
procedure. You may also charge a partially used pack whenever you desire with no adverse affect
on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or
any buildup of metallic particles should be kept away from charger cavities. Always unplug the
charger from the power supply when there is no battery pack in the cavity. Unplug charger before
attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING:Shockhazard. Do not allow any liquid to get inside charger. Never attempt to open the
battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a
service center for recycling.
INSTALLINGANDREMOVINGTHEBATTERYPACK
FROMTHESPRAYER
WARNING:Make sure switch is in the off position.
TO INSTALL BATTERY PACK: Insert battery pack into
tool until an audible click is heard (Figure B). Make
sure battery pack is fully seated and latched into
position.
TOREMOVETHEBATTERYPACK: Depress the
battery release button as shown in Figure C and pull
battery pack out of tool.
B
C
3E
Rechargedischargedbatteriesassoonaspossibleafteruseorbatterylifemaybegreatly
diminished.Forlongestbatterylife,donotdischargebatteriesfully. Itisrecommendedthat
thebatteriesberechargedaftereachuse.
LEAVINGTHEBATTERYINTHECHARGER
The charger and battery pack can be left connected with the green LED glowing indefinitely. The charger
will keep the battery pack fresh and fully charged.
SAVE THESE INSTRUCTIONS
•Pullbyplugratherthancordwhendisconnectingcharger.This will reduce risk of damage to
electric plug and cord.
• Makesurethatcordislocatedsothatitwillnotbesteppedon,trippedover,orotherwise
subjectedtodamageorstress.
•Donotuseanextensioncordunlessitisabsolutelynecessary.Use of improper extension
cord could result in risk of fire, electric shock, or electrocution.
•Anextensioncordmusthaveadequatewiresize(AWGorAmericanWireGauge)for
safety. the smaller the gauge number of the wire, the greater the capacity of the cable, that is 16
gauge has more capacity than 18 gauge. When using more than one extension to make up the
total lenght, be sure each idividual extension contains at least the minimum wire size.
•Donotoperatechargerwithdamagedcordorplug - have them replaced immediately.
•Donotoperatechargerifithasreceivedasharpblow,beendropped,orotherwise
damagedinanyway. Take it to an authorized service center.
•Donotdissassemblecharger;take it to an authorized service center when service or repair is
required. Incorrect reassembly may result in a risk of electric shock electrocution or fire.
•Disconnectthechargerfromtheoutletbeforeattemptinganycleaning. This will reduce the
risk of electric shock. Removing the battery pack will not reduce the risk.
•NEVERattempttoconnect2chargerstogether.
•Thechargerisdesignedtooperateonstandardhouseholdelectricalpower(120Volts).Do
notattempttouseitonanyothervoltage.
Symbols
The label on your tool may include the following symbols.
V
volts
Hz hertz
min minutes
direct current
Class I Construction
(grounded)
Class II Construction
( double insulated)
Read instruction
manual before use
Use proper eye protection
A
amperes
W
watts
alternating current
no load speed
earthing terminal
safety alert symbol
/min or rpm revolutions or
reciprocation per minute
Use proper
respiratory protection
Use proper hearing protection
SAVETHESEINSTRUCTIONS:This manual contains important safety instructions for battery
chargers.
• Before using charger, read all instructions and cautionary markings on charger, battery pack, and
product using battery pack.
WARNING:Shockhazard.Do not allow any liquid to get inside charger.
CAUTION:Burnhazard.To reduce the risk of injury, charge only designated Black&Decker
batteries. Other types of batteries my burst causing personal injury and damage.
CAUTION: Under certain conditions, with the charger plugged into the power supply, the charger
can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited
to, steel wool, aluminum foil, or any build up of metalic partices should be kept away from charger
cavities. Always unplug the charger from the power supply when there is no battery pack in the
cavity. Unlplug charger before attempting to clean.
WARNING:DONOTattempttochargethebatterypackwithanychargersotherthanthe
onesinthismanual. The charger and battery pack are specifically designed to work together.
•ThesechargersarenotintendedforanyusesotherthanchargingdesignatedBlack
&Deckerrechargeablebatteries. Any other uses may result in risk of fire, electric shock or
electrocution.
•Donotexposechargertorainorsnow.
IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGERS
4E
5E
1. Poly
Nozzle Cap
2. Retaining
Nut
3. Nozzle
Body
4. Nozzle
Gasket
5. Elbow
Figure 3Figure 2Figure 1
1. Brass
Nozzle Cap
2. Retaining
Nut
3. Nozzle
Body
4. Nozzle
Gasket
5. Elbow
Nozzle
Gasket
Retaining Nut
Elbow
Fan Nozzle Tip
Avoid using a sprayer for general cleaning purposes if plant protection or herbicide chemicals have
already been used in the sprayer. If a sprayer has been used for plant protection or as an herbicide, clean
the sprayer completely (see cleaning section) before using.
Plant Food: Use different spray patterns for optimum foliage feeding or for fungicide and pesticide
application.
Herbicides: Reduce weeds and unwanted plants but avoid using the same sprayer for plant feeding or
protection without thoroughly cleaning (see cleaning section) the sprayer first.
General Household Use: Apply detergents, cleaning solutions, warm water (do not exceed
120°F/49°C) or nontoxic household cleaning chemicals for carpets, floors, walls, glass, counter tops and
ceilings. DO NOT use sprayer that has been used with herbicides, pesticides or other toxic chemicals for
household applications.
General Outdoor Use: Use the sprayer for cleaning windows or with a detergent for general purpose
cleaning.
SPRAYER COMPONENTS & USE INFORMATION
NOZZLE ASSEMBLY
Figure 1-2
Unscrew the nozzle cap (1) from the nozzle body (3) with retaining nut (2) fastened tightly to the
elbow (5). Unscrew the retaining nut (2). Push the nozzle body (3) with the nozzle gasket (4) out of
the retaining nut (2). To reinstall the nozzle, reverse the above instructions.
Figure 3
Unscrew the retaining nut from the elbow and push the fan nozzle tip and gasket out of the retaining
nut. To reinstall the nozzle, reverse the above instructions.
APPLICATIONS & USE FOR YOUR SPRAYER
SPRAYER COMPONENTS & USE INFORMATION, Continued
O-ring
Wand
Retaining Nut
Shut-off
Valve
WAND ASSEMBLY
1. Make sure the o-ring is installed on the end of the wand. Insert the wand into shut-off valve.
2. Turn and tighten the retaining nut clock-wise onto the shut-off valve.
6E
The top of the shoulder straps are attached to the tank.
Attach the lower end of the straps by clipping the strap hooks to the
metal frame between where the frame exits the tank and curves around.
INSTALLING THE SHOULDER STRAP
Figure 1
Stage 1
(Filter
basket)
3 STAGE FILTERING SYSTEM
Stage 2
(Removable
In-Tank Filter
Pressure
Cylinder
This backpack sprayer is equipped with a 3 stage filtering system (see figure
1). Stage 1 is a filter basket incorporated into the tank opening where fluid is
added. Stage 2 filter is located at the inlet of the pressure cylinder. Stage 2
is a removable In-Tank filter. Stage 3 is a removable filter incorporated into
the shut-off assembly. Periodic cleaning of these filters is recommended to
insure consistent fluid flow through the sprayer. This will also reduce sprayer
component wear.
The stage 3 filter is a removable filter incorporated into the inlet side of the
shut-off valve (see section “disassembling and repairing the shut-off valve”) .
Make sure pressure is released before detaching the hose from the shut-off.
It is best to have no or minimal fluid in the pressure cylinder before removing
and reinstalling the stage 3 shut-off filter as fluid can leak from the hose.
Stage 3
(removable
Shut-off filter)
Figure 2 Stage 2 (removable In-Tank filter)
Guide edge facing away from
pressure cylinder
Guide edge on pressure
cylinder
7E
FILLING THE SPRAYER
Make sure the filter basket is in place to keep debris from entering the tank.
Determine the amount of mixture needed for your application. Add the proper amount of water to
the tank. Add the proper amount of chemical to the tank (check the chemical label for proper ratio of
chemical). Stir mixture in tank with a clean utensil (like a paint stirrer). The tank will hold the 4-gallon
(15.1L) capacity plus the chemical.
It is not necessary to completely fill the sprayer tank with each use. You can fill the tank with only the
amount needed for each application.
Always follow the manufacturer’s instructions included on their product label.
SPRAYER COMPONENTS & USE INFORMATION, Continued
CLEANING
• Always empty the sprayer and clean the tank thoroughly after each use.
Other Cleaning Hints:
• Improper spray distribution usually means the nozzle is clogged, remove the nozzle and clean it.
• Soap can be added to the water to clean the tank.
• Do not use strong cleaning agents or abrasives.
• If you use a chemical agent to clean the tank follow the manufacturer’s recommendations for the
disposal of the waste water.
• Follow the chemical manufacturers instructions for clean up.
OPERATING THE SPRAYER
• Plug in charged battery
• Turn switch to on position
• Spray liquid back into tank to prime pump
• Close shut-off. Pump should stop running.
• Replace cap & begin spraying.
STORING / MAINTAINING YOUR SPRAYER
The Battery Should be removed prior to storage.
• The sprayer should be stored out of direct sunlight in a cool dry space.
• Before freezing weather make sure to drain all liquid in the tank, pump, hose,
shut-off valve, wand and nozzle, to avoid liquid expansion and cracking in the sprayer components
(See “Cleaning” section). Lock the shut-off valve in the “open” position.
• When service is required call your nearest dealer and always insist on original manufactured
replacement parts.
• Inspect the hose, wand, tank and shut-off valve for wear, damage or leaks on a regular basis
and repair defects promptly.
POWDER-BASED CHEMICALS
Powder-based chemicals (powder mixed with liquids to make the spraying agent) are usually
abrasive and can cause wear. When you use a powder-based chemical in your sprayer, make sure it
is thoroughly dissolved in the liquid solution. Thoroughly clean and flush the sprayer with water to
extend the life of the sprayers parts.
When finished spraying turn switch to off position.
Remove and re-charge battery.
Note: Unit is equipped with a battery protection circuit. If sprayer abruptly stops after spraying for an
extended period of time, the battery may require charging.
8E
DISASSEMBLING AND REPAIRING THE SHUT OFF VALVE
1) Assembled shut-off valve (Figure 1).
2) Remove the retaining pin (A) (Figure 2) place the notched end
of the retaining pin on a hard surface and push down. Remove the
retaining pin and slide the handle off the valve.
3) Remove the retaining nut (o-ring attached), spring, and valve stem (B)
(Figure 3). Replace worn parts. Lubricate the O-rings and reassemble by
reversing the steps above. Place the handle groove in the slotted area of
the valve stem and make sure the locking clip is positioned in the neutral
position (see “Helpful Spraying Information” section). Insert the retaining
pin. Push down on the handle a few times to distribute the lubricant
evenly. Check filter (C) in end of shut-off valve for debris. Remove filter
and flush with water to clean out.
Figure 3
C
Figure 1
Figure 2
A
B
Valve
Stem
Unit runs but does not spray Pump is not primed Activate shut-off handle until liquid
sprays out. Release handle and pump
will shut-off.
Unit will not start Battery pack not installed properly Check battery pack installation
Battery pack not charged Check battery pack charging requirements
Battery pack will not charge Battery pack not inserted into charger Insert battery pack into charger until
green LED appears
Charger not plugged in Plug charger into a working outlet.
Refer to “Important Charging Notes” for
more details
Surrounding air temperature too hot or too cold Move charger and battery pack to a
surrounding air temperature of
above 40 degrees F (4.5ºC) or below
105 degrees F (+40.5º)
Unit shuts off abruptly Battery pack has reached its maximum thermal limit. Allow battery pack to cool down.
Out of charge. (To maximize the life of the battery Place on charger and allow to charge.
pack it is designed to shutoff abruptly when the
charge is depleted.)
Shut-off leaks Connections loose Tighten connection
Worn or damaged shut-off Rebuild or replace the shut-off valve
Wand assembly leaks Connections loose Tighten connection
Damaged or worn o-ring/gasket Replace o-ring/gasket
Nozzle assembly leaks Connections loose Tighten connection
Damaged or worn o-ring/gasket Replace o-ring/gasket
Leak between pump assembly Pump clamp loose Tighten clamp
and tank O-ring worn or damaged Replace pressure chamber o-ring
Hose leaking at tank outlet Hose clamp loose Tighten clamp
Hose leaking at shut-off Connection loose Tighten retaining nut
Damaged or worn o-ring/gasket Replace o-ring/gasket
TROUBLE SHOOTING YOUR SPRAYER
Symptom Possible Reason Correction
9E
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the lithium-ion battery (or battery pack)
indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been
paid by Black & Decker. In some areas, it is illegal to place spent lithium-ion batteries in the trash or municipal
solid waste stream and the RBRC program provides an environmentally conscious alternative.
RBRC in cooperation with Black & Decker and other battery users, has been established programs in
the United States and Canada to facilitate the collection of spent lithium-ion batteries. Help protect our
environment and conserve natural resources by returning the tool to an authorized Black & Decker service
center for recycling. You may also contact your local recycling center for information on where to drop off the
spent battery, or call 1-800-8-BATTERY.
6-8138
Shut-off
Assembly
11E
REPLACEMENT PARTS ORDER INFORMATION
6-8096
Flat Fan
Nozzle
6-8122
Brass
Adjustable
Nozzle
6-8093
Poly
Adjustable
Nozzle
Retaining
Nut
Nozzle
gasket
Elbow with
o-ring
6-8148
Nozzle Kit
6-8120B
Shut-off Valve
Repair Kit
6-8131
Nozzle Kit
6-8169
Filter
Replacement
Kit
6-8101
Wand
Assembly
Wand
O-ring
Screw
Cap
Congratulations!
You have just purchased a quality Chapin product.
Register Your Sprayer Online@ www.chapinmfg.com/warranty.asp
Chapin International, Inc
P. O. Box 549 700 Ellicot St. • Batavia, NY 14021-0549 U.S.A. • 1-800-950-4458 • www.chapinmfg.com
Due to our ongoing product improvement process, product specifications may change without notice. U.S. and foreign patents pending.
REPLACEMENT PARTS ORDER INFORMATION
6-8153
O-ring Kit
Elbow O-ring
Hose Gasket
Nozzle Gasket Wand O-ring
6-8146-1
Filter Basket
& Cap
6-8137
Straps
6-8105
Hose
Assembly
Hose Washer
Retaining Nut
Hose
Modelo 63985 • 4G/ 15L
013723 R0115
Lea estas instrucciones atentamente antes de utilizarlo
Chapin International, Inc
P.O. Box 549
700 Ellicott St.
Batavia, NY 14021-0549 U.S.A.
1-800-950-4458
www.chapinmfg.com
NO DEVOLVER ESTE
PULVERIZADOR A LA TIENDA.
LLAMAR AL: 1-800-950-4458
www.chapinmfg.com
ADVERTENCIA
Manual de uso
y cuidado
Pulverizador
de mochila
Proseries
™
Pulverizador
de mochila
Proseries
™
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Modèle 63985 • 4 G/ 15 L
013723 R0115
lisez attentivement ces instructions avant l’utilisation
Chapin International, Inc
P.O. Box 549
700 Ellicott St.
Batavia, NY 14021-0549 U.S.A.
1-800-950-4458
www.chapinmfg.com
NE PAS RETOURNER CE
PULVÉRISATEUR AU MAGASIN.
APPELER: 1-800-950-4458
www.chapinmfg.com
AVERTISSEMENT
Manuel d’utilisation
et d’entretien
Pulvérisateur
de sac à dos
Proseries
™
Pulvérisateur
de sac à dos
Proseries
™
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