Belmont BDS-2500 series OTP Delivery Installation guide

Brand: Belmont

Model: BDS-2500 series OTP Delivery

Type: Installation guide

Installation Instructions:

Over-The-Patient Units

(& Cuspidors)

BDS-2500

BDS-2505

BDS-2510

BDS-2515

BDS-2520

IMPORTANT

This manual provides installation instructions for the Xcalibur unit.

The instructions contained in this booklet should be thoroughly read and

understood before installing the chair and unit.

After the installation has been completed, keep this manual in a safe place and

refer to it for future maintenance.

Installation should be conducted by authorized personnel only.

Follow instructions on installation manual.

Installation Instructions

for BDS-2500, 2505, 2510, 2515, 2520 111714

X-Calibur Dental Units

2500 Series Over-the-Patient Units, Chair Mounted Style

Installation Time: Approximately 1-1/2 hours

Shipping Packages:

2 Boxes:

1- Doctor Table/Arm Assembly

1- Post Mounted Utilities Section

(3 Boxes: If Ordered with BDS-2535N Clesta Light or BDS-2536N Bel-Halo Light)

Tools Needed:

3mm, 4mm, 6mm, 8mm hex key wrench

13mm socket drive

Adjustable wrench

Flat screwdriver

Phillips head screwdriver

Bubble Level

Mounting The PMU to the Chair

1) Attach chair adapter to chair. Use an 8mm hex key wrench to tighten (4) M10 x 35 mm bolts

and split ring washers, as shown. All adapter hardware is packed and shipped inside of the

chair adapter hub.

CAB20 Adapter for B-20N/ B-20+/B-20 and B-50 Chairs

2) Insert the unit mounting post inside of the chair adapter hub.

Position unit mounting post with the large side hole for umbilical feed, facing the backrest

of the chair and 2 small holes on side facing away from chair as shown below.

3) Level the unit mounting post by placing a Bubble Level vertically in 2 places (90° apart).

Use a 4mm hex key wrench to tighten the chair adapter hub setscrews.

Unit mounting post insertion into the hub of the chair adapter.

Leveling the unit mounting post

with a Bubble Level.

Repeat leveling with Bubble Level

placed at 90° to original position, then

tighten hub set screws.

4) Remove the 2 thumbscrews from the bottom of the PMU. Remove PMU side cover.

5) Loosen PMU mounting clamp bolt with a 6mm hex key wrench, then hang the PMU onto the

unit mounting post with the water system end toward the toe end of the chair. Set the PMU at

the desired height and re-tighten the clamp bolt with a 6mm hex key wrench.

Removing the thumbscrews from the bottom of the PMU.

Tightening the PMU mounting clamp to the unit mounting post.

Mounting The Doctor Table/Arm Assembly to the PMU

1)Remove the bag of tubing collars from the end of the touchpad wire harness.

2) Align the two threaded holes at the bottom of the arm assembly with the holes on the unit

mounting post. Insert the umbilical from the arm assembly into the top of the unit mounting

post. Pull the umbilical through side hole of post inside of the PMU.

Removing bag of tubing collars from the umbilical prior to insertion

into the PMU

Inserting the upper umbilical from the

Dr. Table/ Arm assembly into the top

of the unit mounting post.

Pulling the upper umbilical tubing

into the PMU.

Caution: Do not remove plastic restraint straps from the arm

assembly until after it has been secured to the Unit Mounting

Post. The Balance Arm spring is pre-tensioned at the factory.

Un-strap the arm assembly carefully to avoid potential physical

injury or damage to the dental unit.

3) Remove the socket cap screws taped to the top of the water system bracket and insert into the

2 holes on the unit mounting post. Tighten screws using a 6mm hex key wrench. This will

fasten the arm assembly to the unit mounting post.

Attaching the Telescoping Arm Assembly to the PMU

1) Remove the Pivot Pin by loosening the (2) setscrews in the assistant rotation bracket with a

3mm hex key wrench.

Socket cap screws are taped to the top of

the water system bracket prior to shipment

from the factory.

Inserting the socket cap screws to secure

the arm assembly to the unit mounting

post.

The assistant Rotation Bracket is shipped with

the Pivot Pin retained by (2) setscrews.

Remove the Pivot Pin by loosening the (2)

setscrews with a 3mm hex key wrench.

2) Insert Pivot Pin into pivot hole on telescoping arm assembly.

3) Re-insert Pivot Pin/Telescoping arm assembly into the bottom of the rotation yoke and re-

tighten (2) setscrews with 3mm hex key wrench.

The telescoping arm assembly attached to the PMU section

Connecting the J-Box, Umbilical, and Doctor Table Arm Assembly.

1) The lower umbilical end is shipped from the factory with the Foot Control, Air Assembly and

Water Assembly. Connect as shown below. Remove the entire assembly from the

shipping box and place the frame over the floor utilities location for the J-Box.

2) Connect angle stop/manual shut-off valves to the air and water feed pipes in the floor.

Purge air and water feed pipes to eliminate all residual matter prior to

connecting the umbilical air/water assemblies to angle stops/manual shut-off valves.

The lower end of the umbilical connected to the air/

water assemblies, foot control and J-Box frame.

Note: Consult Floor Template supplied with This

manual.

It is the dealer’s responsibility to install the delivery

system in accordance with all prvinces and local

codes.

3) Snap the upper umbilical collar into the circular hole in the bottom of the PMU.

4) Connect tubing from the upper Umbilical inside of the PMU with tubing from the Doctor

Table/ Arm Assembly. Connect tubing by matching numbered tags on tubing or simply match

by tubing color. (Refer to Schematic Flow Diagrams)

5) Attach gravity drain (cuspidor models) and vacuum canister (models with assistant

instruments) to floor plumbing. Attach electric lines from umbilical, as required.

6) Test the system and verify that there is no air or water leakage and that the unit is fully

functional prior to replacing the PMU side cover and thumb screws.

7) Place J-Box cover over frame and fasten with the (4) 10-32 screws provided.

Upper umbilical snaps into the bottom of the PMU frame.

1. Flow Diagram for Doctor Table

(BDS-2500/2505)

Brown (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Gray (1/8"O.D. x .066 I.D.)

Clear (1/8"O.D. x .066 I.D.)

Red (1/4"O.D. x .160 I.D.)

Yellow (1/4"O.D. x .160 I.D.)

T-Joint

Pull Back Valve

Air Control

for 3-Way

Syringe

Water Control

for 3-Way

Syringe

T-Joint

Flow Control

for Handpiece

Water

Flow Control

for Handpiece

Water

T-Joint

Water Manifold

Air Manifold

Micro Pilot

Valve N.O.

Micro Pilot

Valve N.O.

Micro Pilot

Valve N.O.

HP3HP2HP1

Syringe

Auto

Select

Valve

Flow Control

for Coolant Air

Flow Control

for Handpiece

Water

FlushOut

Switch

Handpiece

Pressure

Gauge

Inline Filter

Air Filter

Balance Arm

Brake Switch

Cupfiller

Switch

Bowl Rinse

Switch

Master Switch

TWIN TUBE

(1/8"O.D. x 1/16"I.D.)

10 9

2. Flow Diagram for Doctor Table

(BDS-2510/2515)

Brown (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Gray (1/8"O.D. x .066 I.D.)

Clear (1/8"O.D. x .066 I.D.)

Red (1/4"O.D. x .160 I.D.)

Yellow (1/4"O.D. x .160 I.D.)

T-Joint

Pull Back Valve

Air Control

for 3-Way

Syringe

Water Control

for 3-Way

Syringe

T-Joint

Flow Control

for Handpiece

Water

Flow Control

for Handpiece

Water

T-Joint

Water Manifold

Air Manifold

Micro Pilot

Valve N.O.

Micro Pilot

Valve N.O.

Micro Pilot

Valve N.O.

HP3HP2HP1

Syringe

Auto

Select

Valve

Flow Control

for Coolant Air

Flow Control

for Handpiece

Water

FlushOut

Switch

Handpiece

Pressure

Gauge

Inline Filter

Air Filter

Balance Arm

Brake Switch

Master Switch

TWIN TUBE

(1/8"O.D. x 1/16"I.D.)

10 9

6. Flow Diagram for PMU

(BDS-2500)

５

６

８

４

９

T-Joint

７

３

４３８９

５６７

８９

５６７

Manifold

Water Air

３４

POST MOUNTED UTILITY

JUNCTION BOX

City

Bottle

Routing Valve

H2O Outlet

Flow Control

Air / Water

Quick Connecter

(Female)

Bowl Flush Nozzle

Cuspidor Bowl

Bowl Flush Switch

Master

Valve

Cup Filler Nozzle

Air Chamber

Air Maniforld

Air Filter

Signal Relay

Valve

Solid Collector

Shuttle

Valve

Shuttle

Valve

Water

Air

Pinch

Valve

T-Joint

Guage

Regulator

Manifold

1 Liter

Water Bottl

Yellow (1/4"O.D. x .160 I.D.)

Red (1/4"O.D. x .160 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Brown (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Grey (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

Flow Control

for Syringe

Drain

Manifold

EXH.

Exhaust Air Flow

Control Valve

Cup Filler Switch

２

５

６

７

８

９

１０

１

０

２２

T-Joint

１０１０

７７

１

０

１

０

Remote Toggles

1/8"O.D. x 1/16"I.D. TWIN TUBE

to Doctor

Table

Water

Air

FOOT CONTROL

Water Air

Vacuum

Drain

}

7. Flow Diagram for PMU

(BDS-2505)

５

６

８

４

９

T-Joint

７

３

４３８９

５６７

８９

５６７

Manifold

Water Air

３４

POST MOUNTED UTILITY

JUNCTION BOX

City

Bottle

Routing Valve

H2O Outlet

Flow Control

Air / Water

Quick Connecter

(Female)

Bowl Flush Nozzle

Cuspidor Bowl

Bowl Flush Switch

Master

Valve

Cup Filler Nozzle

Air Chamber

Air Maniforld

Air Filter

Signal Relay

Valve

Shuttle

Valve

Shuttle

Valve

Pinch

Valve

T-Joint

Guage

Regulator

Manifold

1 Liter

Water Bottl

Yellow (1/4"O.D. x .160 I.D.)

Red (1/4"O.D. x .160 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Brown (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Grey (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

Drain

Manifold

EXH.

Exhaust Air Flow

Control Valve

Cup Filler Switch

２

５

６

７

８

９

１０

１

０

２２

T-Joint

１０１０

７７

１

０

１

０

Remote Toggles

1/8"O.D. x 1/16"I.D. TWIN TUBE

to Doctor

Table

Water

Air

FOOT CONTROL

Water Air

Drain

}

8. Flow Diagram for PMU

(BDS-2510)

５

６

８

４

９

T-Joint

７

３

４３８９

５６７

８９

５６７

Manifold

Water Air

３４

POST MOUNTED UTILITY

JUNCTION BOX

City

Bottle

Routing Valve

H2O Outlet

Flow Control

Air / Water

Quick Connecter

(Female)

Solid Collector

Water

Air

T-Joint

Guage

Regulator

Manifold

1 Liter

Water Bottl

Yellow (1/4"O.D. x .160 I.D.)

Red (1/4"O.D. x .160 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Brown (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Grey (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

Flow Control

for Syringe

２

５

６

７

８

９

１０

１

０

２２

T-Joint

１０１０

７７

１

０

Remote Toggles

1/8"O.D. x 1/16"I.D. TWIN TUBE

to Doctor

Table

Water

Air

FOOT CONTROL

Water Air

Vacuum

}

9. Flow Diagram for PMU

(BDS-2515)

５

６

８

４

９

T-Joint

７

３

４３８９

５６７

８９

５６７

Manifold

Water Air

３４

POST MOUNTED UTILITY

JUNCTION BOX

City

Bottle

Routing Valve

H2O Outlet

Flow Control

Air / Water

Quick Connecter

(Female)

T-Joint

Guage

Regulator

Manifold

1 Liter

Water Bottl

Yellow (1/4"O.D. x .160 I.D.)

Red (1/4"O.D. x .160 I.D.)

Blue (1/8"O.D. x .066 I.D.)

Brown (1/8"O.D. x .066 I.D.)

Orange (1/8"O.D. x .066 I.D.)

Grey (1/8"O.D. x .066 I.D.)

Yellow (1/8"O.D. x .066 I.D.)

２

５

６

７

８

９

１０

１

０

２２

T-Joint

１０１０

７７

１

０

Remote Toggles

1/8"O.D. x 1/16"I.D. TWIN TUBE

to Doctor

Table

Water

Air

FOOT CONTROL

Water Air

}

AR00004

REV230117

BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.

101 Belmont Drive, Somerset, New Jersey 08873 U.S.A. TEL.:(732) 469-5000 / (800) 223-1192 Fax.:(732)526-6322 / (800) 280-7504

TAKARA CO, CANADA LTD.

2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:(905) 822-2755 Fax.:(905)822-6203

Belmont BDS-2500 series OTP Delivery Installation guide

Belmont BDS-2500 series OTP Delivery Installation guide

Belmont BDS-2500 series OTP Delivery Installation guide

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