Genius BRAIN 09 Operating instructions

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ITALIANO

AVVERTENZE PER L’INSTALLATORE

OBBLIGHI GENERALI PER LA SICUREZZA

ATTENZIONE! È importante per la sicurezza delle persone seguire

attentamente tutta l’istruzione. Una errata installazione o un errato

uso del prodotto può portare a gravi danni alle persone.

Leggere attentamente le istruzioni prima di iniziare l’installazione del prodotto.

I materiali dell’imballaggio (plastica, polistirolo, ecc.) non devono essere lasciati alla

portata dei bambini in quanto potenziali fonti di pericolo.

Conservare le istruzioni per riferimenti futuri.

Questo prodotto è stato progettato e costruito esclusivamente per l’utilizzo indicato in

questa documentazione. Qualsiasi altro utilizzo non espressamente indicato potrebbe

pregiudicare l’integrità del prodotto e/o rappresentare fonte di pericolo.

GENIUS declina qualsiasi responsabilità derivata dall’uso improprio o diverso da quello

per cui l’automatismo è destinato.

Non installare l’apparecchio in atmosfera esplosiva: la presenza di gas o fumi

infiammabili costituisce un grave pericolo per la sicurezza.

Gli elementi costruttivi meccanici devono essere in accordo con quanto stabilito

dalle Norme EN 12604 e EN 12605.

Per i Paesi extra-CEE, oltre ai riferimenti normativi nazionali, per ottenere un livello di

sicurezza adeguato, devono essere seguite le Norme sopra riportate.

GENIUS non è responsabile dell’inosservanza della Buona Tecnica nella costruzione

delle chiusure da motorizzare, nonché delle deformazioni che dovessero intervenire

nell’utilizzo.

L’installazione deve essere effettuata nell’osservanza delle Norme EN 12453 e EN

12445. Il livello di sicurezza dell’automazione deve essere C+D.

Prima di effettuare qualsiasi intervento sull’impianto, togliere l’alimentazione elettrica

e scollegare le batterie.

Prevedere sulla rete di alimentazione dell’automazione un interruttore onnipolare con

distanza d’apertura dei contatti uguale o superiore a 3 mm. È consigliabile l’uso di

un magnetotermico da 6A con interruzione onnipolare.

Verificare che a monte dell’impianto vi sia un interruttore differenziale con soglia

da 0,03 A.

Verificare che l’impianto di terra sia realizzato a regola d’arte e collegarvi le parti

metalliche della chiusura.

L’automazione dispone di una sicurezza intrinseca antischiacciamento costituita

da un controllo di coppia. E’ comunque necessario verificarne la sogli di intervento

secondo quanto previsto dalle Norme indicate al punto 10.

I dispositivi di sicurezza (norma EN 12978) permettono di proteggere eventuali

aree di pericolo da Rischi meccanici di movimento, come ad Es. schiacciamento,

convogliamento, cesoiamento.

Per ogni impianto è consigliato l’utilizzo di almeno una segnalazione luminosa nonché

di un cartello di segnalazione fissato adeguatamente sulla struttura dell’infisso, oltre

ai dispositivi citati al punto “16”.

GENIUS declina ogni responsabilità ai fini della sicurezza e del buon funzionamento

dell’automazione, in caso vengano utilizzati componenti dell’impianto non di

produzione GENIUS.

Per la manutenzione utilizzare esclusivamente parti originali GENIUS.

Non eseguire alcuna modifica sui componenti facenti parte del sistema

d’automazione.

L’installatore deve fornire tutte le informazioni relative al funzionamento manuale

del sistema in caso di emergenza e consegnare all’Utente utilizzatore dell’impianto

il libretto d’avvertenze allegato al prodotto.

Non permettere ai bambini o persone di sostare nelle vicinanze del prodotto

durante il funzionamento.

L’applicazione non può essere utilizzata da bambini, da persone con ridotte

capacità fisiche, mentali, sensoriali o da persone prive di esperienza o del necessario

addestramento.

Tenere fuori dalla portata dei bambini radiocomandi o qualsiasi altro datore di

impulso, per evitare che l’automazione possa essere azionata involontariamente.

Il transito tra le ante deve avvenire solo a cancello completamente aperto.

L’utente utilizzatore deve astenersi da qualsiasi tentativo di riparazione o d’intervento

e deve rivolgersi solo ed esclusivamente a personale qualificato GENIUS o centri

d’assistenza GENIUS.

Tutto quello che non è previsto espressamente in queste istruzioni non è permesso.

ENGLISH

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY REGULATIONS

ATTENTION! To ensure the safety of people, it is important that you read

all the following instructions. Incorrect installation or incorrect use

of the product could cause serious harm to people.

Carefully read the instructions before beginning to install the product.

Do not leave packing materials (plastic, polystyrene, etc.) within reach of children

as such materials are potential sources of danger.

Store these instructions for future reference.

This product was designed and built strictly for the use indicated in this documentation.

Any other use, not expressly indicated here, could compromise the good condition/

operation of the product and/or be a source of danger.

GENIUS declines all liability caused by improper use or use other than that for which

the automated system was intended.

Do not install the equipment in an explosive atmosphere: the presence of

inflammable gas or fumes is a serious danger to safety.

The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.

For non-EU countries, to obtain an adequate level of safety, the Standards mentioned

above must be observed, in addition to national legal regulations.

GENIUS is not responsible for failure to observe Good Technique in the construction

of the closing elements to be motorised, or for any deformation that may occur

during use.

The installation must conform to Standards EN 12453 and EN 12445. The safety level

of the automated system must be C+D.

Before attempting any job on the system, cut out electrical power and disconnect

the batteries.

The mains power supply of the automated system must be fitted with an all-pole

switch with contact opening distance of 3mm or greater. Use of a 6A thermal breaker

with all-pole circuit break is recommended.

Make sure that a differential switch with threshold of 0.03 A is fitted upstream of

the system.

Make sure that the earthing system is perfectly constructed, and connect metal parts

of the means of the closure to it.

The automated system is supplied with an intrinsic anti-crushing safety device

consisting of a torque control. Nevertheless, its tripping threshold must be checked

as specified in the Standards indicated at point 10.

The safety devices (EN 12978 standard) protect any danger areas against mechanical

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movement Risks, such as crushing, dragging, and shearing.

Use of at least one indicator-light is recommended for every system, as well as a

warning sign adequately secured to the frame structure, in addition to the devices

mentioned at point “16”.

GENIUS declines all liability as concerns safety and efficient operation of the

automated system, if system components not produced by GENIUS are used.

For maintenance, strictly use original parts by GENIUS.

Do not in any way modify the components of the automated system.

The installer shall supply all information concerning manual operation of the system

in case of an emergency, and shall hand over to the user the warnings handbook

supplied with the product.

Do not allow children or adults to stay near the product while it is operating.

The application cannot be used by children, by people with reduced physical, mental,

sensorial capacity, or by people without experience or the necessary training.

Keep remote controls or other pulse generators away from children, to prevent the

automated system from being activated involuntarily.

Transit through the leaves is allowed only when the gate is fully open.

The User must not in any way attempt to repair or to take direct action and must solely

contact qualified GENIUS personnel or GENIUS service centres.

Anything not expressly specified in these instructions is not permitted.

FRANÇAIS

CONSIGNES POUR L’INSTALLATEUR

RÈGLES DE SÉCURITÉ

ATTENTION! Il est important, pour la sécurité des personnes, de suivre

à la lettre toutes les instructions. Une installation erronée ou un

usage erroné du produit peut entraîner de graves conséquences

pour les personnes.

Lire attentivement les instructions avant d’installer le produit.

Les matériaux d’emballage (matière plastique, polystyrène, etc.) ne doivent pas

être laissés à la portée des enfants car ils constituent des sources potentielles

de danger.

Conserver les instructions pour les références futures.

Ce produit a été conçu et construit exclusivement pour l’usage indiqué dans

cette documentation. Toute autre utilisation non expressément indiquée pourrait

compromettre l’intégrité du produit et/ou représenter une source de danger.

GENIUS décline toute responsabilité qui dériverait d’usage impropre ou différent de

celui auquel l’automatisme est destiné.

Ne pas installer l’appareil dans une atmosphère explosive: la présence de gaz ou de

fumées inflammables constitue un grave danger pour la sécurité.

Les composants mécaniques doivent répondre aux prescriptions des Normes EN

12604 et EN 12605.

Pour les Pays extra-CEE, l’obtention d’un niveau de sécurité approprié exige non

seulement le respect des normes nationales, mais également le respect des

Normes susmentionnées.

GENIUS n’est pas responsable du non-respect de la Bonne Technique dans la

construction des fermetures à motoriser, ni des déformations qui pourraient intervenir

lors de l’utilisation.

L’installation doit être effectuée conformément aux Normes EN 12453 et EN 12445.

Le niveau de sécurité de l’automatisme doit être C+D.

Couper l’alimentation électrique et déconnecter la batterie avant toute intervention

sur l’installation.

Prévoir, sur le secteur d’alimentation de l’automatisme, un interrupteur

omnipolaire avec une distance d’ouverture des contacts égale ou supérieure à

3 mm. On recommande d’utiliser un magnétothermique de 6A avec interruption

omnipolaire.

Vérifier qu’il y ait, en amont de l’installation, un interrupteur différentiel avec un

seuil de 0,03 A.

Vérifier que la mise à terre est réalisée selon les règles de l’art et y connecter les

pièces métalliques de la fermeture.

L’automatisme dispose d’une sécurité intrinsèque anti-écrasement, formée d’un

contrôle du couple. Il est toutefois nécessaire d’en vérifier le seuil d’intervention

suivant les prescriptions des Normes indiquées au point 10.

Les dispositifs de sécurité (norme EN 12978) permettent de protéger des zones

éventuellement dangereuses contre les Risques mécaniques du mouvement, comme

l’écrasement, l’acheminement, le cisaillement.

On recommande que toute installation soit doté au moins d’une signalisation

lumineuse, d’un panneau de signalisation fixé, de manière appropriée, sur la structure

de la fermeture, ainsi que des dispositifs cités au point “16”.

GENIUS décline toute responsabilité quant à la sécurité et au bon fonctionnement

de l’automatisme si les composants utilisés dans l’installation n’appartiennent pas

à la production GENIUS.

Utiliser exclusivement, pour l’entretien, des pièces GENIUS originales.

Ne jamais modifier les composants faisant partie du système d’automatisme.

L’installateur doit fournir toutes les informations relatives au fonctionnement manuel du

système en cas d’urgence et remettre à l’Usager qui utilise l’installation les “Instructions

pour l’Usager” fournies avec le produit.

Interdire aux enfants ou aux tiers de stationner près du produit durant le

fonctionnement.

Ne pas permettre aux enfants, aux personennes ayant des capacités physiques,

mentales et sensorielles limitées ou dépourvues de l’expérience ou de la formation

nécessaires d’utiliser l’application en question.

Eloigner de la portée des enfants les radiocommandes ou tout autre générateur

d’impulsions, pour éviter tout actionnement involontaire de l’automatisme.

Le transit entre les vantaux ne doit avoir lieu que lorsque le portail est complètement

ouvert.

L’utilisateur doit s’abstenir de toute tentative de réparation ou d’intervention et

doit s’adresser uniquement et exclusivement au personnel qualifié GENIUS ou aux

centres d’assistance GENIUS.

Tout ce qui n’est pas prévu expressément dans ces instructions est interdit.

ESPAÑOL

ADVERTENCIAS PARA EL INSTALADOR

REGLAS GENERALES PARA LA SEGURIDAD

ATENCION! Es sumamente importante para la seguridad de las

personas seguir atentamente las presentes instrucciones. Una

instalación incorrecta o un uso impropio del producto puede

causar graves daños a las personas.

Lean detenidamente las instrucciones antes de instalar el producto.

Los materiales del embalaje (plástico, poliestireno, etc.) no deben dejarse al alcance

de los niños, ya que constituyen fuentes potenciales de peligro.

Guarden las instrucciones para futuras consultas.

Este producto ha sido proyectado y fabricado exclusivamente para la utilización

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11

INDEX

1. GENERAL CHARACTERISTICS page.12

2. TECHNICAL SPECIFICATIONS page.12

3. BOARD LAY-OUT page.12

4. PREPARATIONS page.13

5. CONNECTIONS AND OPERATION page.13

5.1. CN1 POWER SUPPLY Terminal board page.13

5.2. Terminal board CN2 page.13

5.3. Terminal board CN3 page.13

5.4. TERMINAL BOARD CN4 page.14

5.5. BATTERY KIT page.14

6. INSTALLATION OF THE RECEIVER MODULE page.14

7. ADJUSTING THE OPERATING PARAMETERS page.15

8. ENCODER OPERATION page.15

9. ADJUSTMENT OF MOTOR FORCE page.15

10. FINAL CLOSING THRUST page.15

11. CONNECTION LAY-OUT page.16

12. PROGRAMMING page.16

13. CONTROL LEDS page.16

14. SAVING THE RADIO CODE page.17

14.1. Saving the 868 MHz radio controls page.17

14.2. Saving the 433 MHz radio controls page.17

14.3. Deletion of radio codes page.18

15. PROTECTIVE FUSES page.18

16. FUNCTION LOGICS page.19

ENGLISH

CE DECLARATION OF CONFORMITY

Notes on reading the instruction

Read this installation manual to the full before you begin installing the product.

The symbol

indicates notes that are important for the safety of persons and for the good condition of the

automated system.

The symbol

draws your attention to the notes on the characteristics and operation of the product.

Manufacturer: GENIUS S.p.A.

Address: Via Padre Elzi, 32 - 24050 - Grassobbio- Bergamo - ITALY

Declares that: Control unit model BRAIN 09 powered on 230 Vac

• conforms to the essential safety requirements of the following EEC directives:

2006/95/EC Low Voltage directive.

2004/108/EC Electromagnetic Compatibility directive.

Additional information:

This product underwent a test in a typical uniform configuration (all products manufactured by GENIUS S.p.A.).

Grassobbio, 20-12-2007

Managing Director

D. Gianantoni

12

ENGLISH

BRAIN 09 CONTROL UNIT FOR SWING LEAVES

1. GENERAL CHARACTERISTICS

The BRAIN 09 control unit was designed to control operators for swing-leaf gates, with maximum power of 60 W.

Thanks to its active and passive safety controls, it guarantees - if correctly installed - installation conforming to the safety

regulations in force. Encoder control makes it possible to further increase the level of safety.

Extremely simple programming of the main functions reduces installation time.

Thanks to its six built-in LEDs, it can at all times indicate the status of the safety devices, of the STOP command and of

the radio inputs of the OPEN A and OPEN B commands.

2. TECHNICAL SPECIFICATIONS

Power supply voltage 230 Vac (+6%-10%) 50 Hz / 115 Vac (+6%-10%) 60 Hz

Absorbed power 3 W

Motor max. load 60 W

Accessories max. load 500 mA

Operating ambient temperature -20°C / +55°C

Protective fuses 2

Function logics

Automatic / Step-by-step automatic

Semi automatic / Step-by step semiautomatic

Opening / closing time 120 seconds

Pause time Through self-learning during programming

Motor power Can be adjusted on four levels with dip-switches

Terminal board inputs

230/115 Vac power supply / Encoder / Stop / Photocells / Open A /

Open B

Terminal board outputs

Motor power supply / Accessories power supply / Flashing lamp /

Electrical lock

Rapid connector Connector for receiver module / Battery charger

Programmable functions Automatic re-closure / OPEN A Input / Photocells logic / Final thrust

Dimensions 174 x 134 mm

3. BOARD LAY-OUT

Fig. 1Fig. 1

Pos Description

CN1 Power supply terminal board

CN2

Terminal board for motors and acces-

sories outputs

CN3 Inputs terminal board

CN4 Encoder terminal board

F1 Power fuse

F2 Fuses for accessories and motor

FSW LED signalling safety devices input

STOP LED signalling STOP input

JP3 Battery charger connector

JP2 Radio module connector

DP1 Parameter adjustment Dip-switch

PROG Programming push-button

P1 Save push-button for OPEN A channel

P2 Save push-button for OPEN B channel

OPA LED for OPEN A radio input

OPB LED for OPEN B radio input

JP1 Reset jump

Pos Description

CN1 Power supply terminal board

CN2

Terminal board for motors and acces-

sories outputs

CN3 Inputs terminal board

CN4 Encoder terminal board

F1 Power fuse

F2 Fuses for accessories and motor

FSW LED signalling safety devices input

STOP LED signalling STOP input

JP3 Battery charger connector

JP2 Radio module connector

DP1 Parameter adjustment Dip-switch

PROG Programming push-button

P1 Save push-button for OPEN A channel

P2 Save push-button for OPEN B channel

OPA LED for OPEN A radio input

OPB LED for OPEN B radio input

JP1 Reset jump

13

ENGLISH

4. PREPARATIONS

To ensure people’s safety , all warnings and instructions in this booklet must be carefully observed. Incorrect

installation or incorrect use of the product could cause serious harm to people.

Make sure there is an adequate differential switch upstream of the system as specified by current laws, and install

an omnipolar thermal breaker.

Make sure that an adequate earthing system is available.

To lay cables, use adequate rigid and/or flexible tubes.

Always separate 230/115 Vac power cables from low voltage control cables. To prevent any interference whatever,

use separate sheaths.

5. CONNECTIONS AND OPERATION

5.1. POWER SUPPLY TERMINAL BOARD CN1

Connect the mains power supply cable with voltage value of 230/115 Vac. The earth conductor must be connected

to the central terminal.

The earth connection is absolutely necessary for correct operation of the control unit.

5.2. TERMINAL BOARD CN2

5.2.1. MOTOR M1

Terminals “4 & 5”. Connect the motor connection cables to these terminals. For two-motor installations, the power cables

of the motor which opens first must be connected to these terminals. Maximum load of these terminals is 30W.

5.2.2. MOTOR M2

Terminals “6 & 7”. Connect, to these terminals, the power cables of the motor which is the second to move. Maximum

load of these terminals is 30W.

In the event of single-leaf installations, do not use these terminals and DO NOT jumper them.

5.2.3. ELECTRIC LOCK

Terminals “8 & 9”. If necessary connect, to these terminals, the electrical lock with power supply of 12/24 V ac/dc. This

contact is activated for 1.5 seconds before the opening manoeuvre.

For twin motor installations, the electrical lock must be installed on the same leaf as the motor M1 (the motor

which runs first).

5.2.4. FLASHING LAMP

Terminals “9 & 10”. Connect, to these terminals, the flashing lamp with power supply of 24Vdc 15W max. Before every

manoeuvre, the flashing lamp pre-flashes for 0.5 seconds.

Use a steady beam flashing lamp; flashing is controlled by the control unit itself.

5.3. TERMINAL BOARD CN3

5.3.1. OPEN B

Terminals “15 & 19”. Normally open contact. Connect, to these terminals, any pulse generator (e.g. push-button, key

selector, etc..) which, by closing the contact, must command the gate to open partly.

Partial opening of the gate corresponds - in single leaf installations - to about 50% of the saved travel.

In two leaf applications, partial opening coincides with total opening only of the leaf on which motor M1 is installed.

If there are several pulse generators, they must be connected in parallel.

The OPEN A total opening command always has priority over the OPEN B partial opening command.

5.3.2. OPEN A

Terminals “16 & 19”. Normally open contact. Connect, to these terminals, any pulse generator (e.g. push-button, key

selector, etc..) which, by closing the contact, commands the gate to open completely. The operation of this input is

defined by dip-switch 1 (see paragraph 7).

If there are several pulse generators, they must be connected in parallel.

•

14

ENGLISH

5.3.3. FSW PHOTOCELLS.

Terminals “17 & 19”. Normally closed contact. Any photocells should be connected to these terminals.

They can be active during the closure manoeuvre, or during the closing and opening manoeuvre, according to the

position of dip-switch 5, see paragraph 7. Photocell behaviour is described in the function logic tables - see paragraph

15. The status of this input is signalled by LED “FSW”.

• If you do not wish to use photocells, jumper connect the input.

• Several pairs of photocells must be connected in series.

5.3.4. STOP

Terminals “18 & 19”. Normally closed contact. Connect, to these terminals, any safety device (push-button, key selector,

etc..) which must stop gate movement, disabling all automatic functions.

The gate resumes its memory-stored cycle only by means of another total opening pulse. The status of this input is

signalled by the “STOP” LED.

• To connect several pulse generators, connect the devices in series.

• If no STOP devices are connected, jumper connect this input.

5.3.5. POWER SUPPLY FOR ACCESSORIES

Terminals “19 & 20”. Connect, to these terminals, the power cables for accessories powered on 24 Vdc.

Use terminal 19 for the negative contact.

• The maximum load of the accessories must not exceed 500 mA.

• The output of these terminals is DC - observe the power supply polarity of the accessories.

5.4. TERMINAL BOARD CN4

5.4.1. POWER SUPPLY TO ENCODER

Terminals “11 & 12”. Connect the encoder power cables to these terminals. For two motor installations, connect the

power supply to the encoders in parallel.

The output of these terminals is DC - observe polarity when connecting.

5.4.2. MOTOR 1 ENCODER

Terminal “13“. Connect, to this terminal, the cable of the signal coming from the motor 1 encoder.

The encoder connection is ABSOLUTELY essential for correct operation of the control unit.

5.4.3. MOTOR 2 ENCODER

Terminal “14“. Connect, to this terminal, the cable of the signal coming from the motor 2 encoder.

The encoder connection is ABSOLUTELY essential for correct operation of the control unit.

5.5. BATTERY KIT

A battery kit (optional) can be connected to the board to make up for a possible mains power cut. The battery kit

must be connected to connector JP3.

During normal operation, the board keeps the batteries charged. In the event of an electrical power cut, the batteries

feed the system, thus making it possible to activate the gate without using the release device.

The number of cycles that can be performed with the batteries is directly influenced by the charge status of

the batteries, by the gate structure, by the time elapsing since electrical energy was cut, by the accessories

connected to the control unit etc..

Powering the system by the batteries should be considered an emergency situation.

6. INSTALLATION OF THE RECEIVER MODULE

The control unit is designed for housing a radio receiver module (see price list), which must be connected to connector

JP2 (Fig. 2).

• The receiver module can be connected in one position only - do not force it.

• To avoid damaging the receiver module beyond repair, it must be installed and,

if necessary, removed only after cutting power to the system.

• To remove the receiver module without damaging its housing you need to exert

light pressure on its sides, next to the points, and remove the module at the

same time.

Fig. 2

15

ENGLISH

7. ADJUSTING THE OPERATING PARAMETERS

All the board’s programmable functions are defined by using dip-switch DP1 (see Fig.1). The various options are listed

in the following table:

Use the dip-switches only after cutting power. Otherwise, the operation of the control unit could be

compromised.

8. ENCODER OPERATION

Thanks to encoder control, this control unit guarantees installation conforming to the current safety regulations.

The encoder is active both when the gate is being opened and closed.

During the opening manoeuvre, the encoder reverses the travel direction for about two seconds, locating the

control unit in STOP position, and disabling any automatic closing. At this point, send an OPEN A pulse to resume

normal operation.

During the closing manoeuvre, the encoder reverses motion until the gate is completely open, without disabling any

automatic closure. If the encoder intervenes three consecutive times, when opening finishes, the control unit locates

in STOP position, disabling any automatic closure, because if the encoder intervenes several times, this means that

the obstacle remains and any automatic movements could be a source of danger. When the obstacle has been

removed, you must send an OPEN A impulse to resume normal gate operation.

The first manoeuvre performed by the gate after the OPEN A impulse, is at a slower speed.

9. ADJUSTMENT OF MOTOR FORCE

Use dip-switches 1 & 2 to adjust the force of the motor on the four preset levels. Variation of motor force also influences

the encoder’s obstacle detection sensitivity. To be more precise, by increasing motor force, one reduces obstacle

detection sensitivity and, vice versa, by reducing motor force, one increases detection sensitivity.

Motor force must be adjusted according to the size of the gate, to the weight and to the friction during

movement.

10. FINAL CLOSING THRUST

If this function is activated, at the end of the closing stage, the motor thrusts further at full force for 0.5 seconds. This

enables the gearmotor to further increase resistance to any break-in attempts.

•

E

LE

C

TR

O

NI

C

LUT

C

H

ELECTRONIC CLUTCH

S

ensitivit

y

Sensitivity

Dip

-sw

it

c

h

1

Dip-switch 1

Di

p

-switch

2

Dip-switch 2

M

inimum force / maximum sensitivit

y

Minimum force / maximum sensitivity

O

F

OFF

O

F

OFF

Medium-low force / medium-hi

g

h sensitivit

y

Medium-low force / medium-high sensitivity

O

N

ON

O

F

OFF

Medium-Hi

g

h force / medium-low sensitivity

Medium-High force / medium-low sensitivity

O

F

OFF

O

N

ON

M

aximum force / minimum sensitivit

y

Maximum force / minimum sensitivity

O

N

ON

O

N

ON

O

PERATI

O

N

O

PEN A P

US

H-B

U

TT

O

N

OPERATION OPEN A PUSH-BUTTON

O

F

OFF

Op

ens/

C

loses/

Op

ens

Opens/Closes/Opens

O

N

ON

Op

ens/Sto

p

/

C

loses/Sto

p

/

Op

ens...

Opens/Stop/Closes/Stop/Opens...

LEAF

DELAY

LEAF DELAY

OF

F

OFF

L

eaf delay 1.5 seconds

Leaf delay 1.5 seconds

O

N

ON

L

eaf delay 3 second

s

Leaf delay 3 seconds

I

N

S

TALLATI

O

N

INSTALLATION

O

F

OFF

S

ingle-leaf installation

Single-leaf installation

O

N

ON

2

-l

e

af installati

o

n

2-leaf installation

AUTOMATIC CLOSURE

O

FF

OFF

A

u

to

ma

tic

clo

sur

e

di

sa

bledAutomatic closure disabled

ON

A

u

to

ma

tic

clo

sur

e

na

bledAutomatic closure enabled

F

INAL CLOSING THRUS

T

FINAL CLOSING THRUST

OF

F

OFF

F

inal closing thrust disabled

Final closing thrust disabled

O

N

ON

Final closing thrust activated

O

PERATI

O

N

O

F F

S

W INP

UT

OPERATION OF FSW INPUT

O

FF

OFF

Active only at closur

e

Active only at closure

O

N

ON

A

ctive both at opening and closure

Active both at opening and closure

16

ENGLISH

11. CONNECTION LAY-OUT

12. PROGRAMMING

When you have made all the necessary connections to the board, perform a programming procedure, following

these instructions:

Cut power to the system, using the differential switch.

Prepare the operator for manual operation - see the operator instructions - and take the gate to about half of

total opening.

Re-block the gearmotor and make sure that it cannot be moved manually.

Power up the system.

Press the PROG programming key, and hold it down for about 1 second - the flashing lamp goes ON on steady

beam.

Give a total opening command, OPEN A.

The first manoeuvre the gate performs must be closing. If this

does not happen, the control unit must be stopped operating

by doing a “RESET”, using the appropriate PIN, as indicated in

Fig. 3. Exchange the wires of the motor/s which did not perform

the correct manoeuvre and repeat from point 1.

When the mechanical closure stop point has been reached, the

leaf/leaves pause for about 2 seconds - when this time has elapsed,

the opening manoeuvre begins. For 2-motor installations, the leaf with

motor M1 moves first.

When the opening mechanical stop point has been reached, the

pause time count begins.

When the required time has elapsed, give an OPEN A impulse

The gate starts the closing manoeuvre and the flashing lamp begins to flash, indicating that programming has

finished.

During programming, gate movement is slowed down.

13. CONTROL LEDS

There are 6 control LEDs on the control unit. The meanings of the LEDs are shown on the table below:

LED ON OFF

OPA OPEN A radio input active OPEN A radio input inactive

OPB OPEN B radio input active OPEN B radio input inactive

STOP Stop input inactive Stop input active

FSW Photocells free Photocells engaged

Status of LEDs, with control unit powered and gate at rest shown in bold.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Fig. 3Fig. 3

17

ENGLISH

14. SAVING THE RADIO CODE

The control unit has an integrated 2-channel decoding system. The system makes it possible to save - via the receiver

module - both the OPEN A command and the OPEN B command.

The decoding system makes it possible to save both the commands with a frequency of 868 MHz and the commands

with a frequency of 433 MHZ GENIUS.

• Only one radio code can be used at a time. To change over from one code to the other, cancel the existing

radio code (see paragraph 13.3), replace the receiver module and repeat the programming stages.

• Fitting and, if necessary, removing the receiver module must be done only after cutting power to the board.

• The receiver module can only be fitted in one position. Orient the module correctly without forcing.

14.1. Saving the 868 MHz radio controls

You can save up to a maximum of 250 codes, subdivided between the two channels, OPEN A and OPEN B.

On the radio control, simultaneously press and hold down push-buttons P1 and P2 (see radio control instructions).

After about one second, the radio control LED begins to flash.

Release both push-buttons.

Press and hold down push-button P1 or P2 on the board to respectfully save the OPEN A or OPEN B channel. The

relevant LED begins to flash.

Simultaneously press the push-button of the radio control with which you wish to associate the selected

command.

Check if the LED relating to the command is being saved (OPA for the OPEN A channel or OPB for the OPEN B

channel) lights up on steady beam for about two seconds to confirm correct saving.

To finish programming, press twice in close succession, the push-button of the saved radio command.

The automated system will perform an opening manoeuvre - make sure that there are no obstacles inside the

operating range.

To save the other channel, repeat all the procedure from point 1.

To add other radio controls, transfer the code of the saved push-button of the radio control to the relevant push-button

of the radio controls to be added, repeating the saving procedure or observing the following procedure:

On the saved radio control, simultaneously press and hold down push-buttons P1 and P2 (see radio control

instructions).

The radio control LED begins to flash.

Release both push-buttons.

Put the two radio controls frontally into contact.

On the saved radio control, press and hold down the push-button relating to the channel you wish to transfer - the

radio control LED lights up on steady beam

On the radio control to be saved, press the required push-button and release it after the radio control has flashed

twice.

To finish programming, press twice in close succession, the push-button of the saved radio command.

The automated system will perform an opening manoeuvre - make sure that there are no obstacles inside the

operating range.

14.2. Saving the 433 MHz radio controls

You can save up to a maximum of 250 codes, subdivided between the two channels, OPEN A and OPEN B.

On the control unit, press the push-button of the channel you wish to memory store, P1 for the OPEN A channel or

P2 for the OPEN B channel.

The relevant LED on the control unit begins to flash - release the push-button.

On the radio control, press the push-button with which you wish to associate the selected channel.

The LED on the control unit lights up on steady beam for about one second, signalling that the radio control was

saved. Then it begins to flash again.

During this stage further radio controls can be saved.

After about 10 seconds, the control unit automatically exits the learning stage.

To add other radio controls or save the second channel, repeat the operations from point 1.

14.2.1. REMOTE SAVING OF 433 MHZ RADIO CONTROLS

Other radio controls can be saved only with the 433 radio controls, i.e. without using the push-buttons of the control

unit, but using a previously saved radio control.

Obtain a radio control already saved on one of the 2 channels.

Step near to the automated system.

Press and hold down push-buttons P1 and P2 (see radio control instructions) simultaneously for about 5 seconds.

Within 5 seconds, press, on the saved radio control , the push-button you wish to transfer to the new radio control.

In this way the learning stage on the selected channel is activated on the control unit.

Within 5 seconds, press, on the new radio control, the push-button you wish to associate with the selected

channel.

After the new radio control has been saved, the control unit keeps the learning mode active on the selected

channel for about 5 seconds.

During these 5 seconds, other radio controls can be saved on the control unit, as ever associated with the

activated channel.

When 5 seconds have elapsed after saving the last radio control, the control unit automatically exits the learning

stage.

1.

2.

3.

4.

5.

6.

7.

8.

•

1.

2.

3.

4.

5.

6.

7.

1.

2.

3.

4.

5.

6.

7.

8.

18

ENGLISH

To check if the radio control was correctly saved, wait for 5 seconds after sending the code.

14.3. Deletion of radio codes

To delete all the radio controls stored in the memory, go through the following procedure:

Press and hold down one of the two push-buttons P1 or P2.

The relevant LED begins to flash.

After five seconds, the LED starts to flash at high speed.

After another five seconds both LEDs, OPA and OPB light up on steady beam.

Release the push-button.

This operation is irreversible, and all radio controls associated with both the OPEN A and the OPEN B command

will be deleted.

15. PROTECTIVE FUSES

There are two protective fuses on the control unit. The values and dimensions of the fuses are shown in the table

below:

FUSE PROTECTION FUSE PROTECTION

F1=T3.15A 250V - 5x20 Power supply 230/115 Vac F2=630mA 250V - 5x20

Power supply for accessories

and motors

9.

1.

2.

3.

4.

5.

19

ENGLISH

16. FUNCTION LOGICS

AUTOMATIC LOGIC DIP-SWITCH 3=OFF / DIP-SWITCH 6=ON

GATE STATUS

INPUTS

OPEN A OPEN B STOP

PHOTOCELLS

DIP-SWITCH 7=OFF DIP-SWITCH 7=ON

CLOSED

Opens gate and re-closes

after pause time

Partially opens gate and

re-closes after pause time

Disables OPEN commands Disables OPEN commands Disables OPEN commands

OPEN IN PAUSE Re-closes immediately Re-closes immediately Stops operation

Stops operation and, on

release, recloses after 5

seconds, if pause time has

elapsed

Stops operation and, on

release, recloses after 5

seconds, if pause time has

elapsed

AT OPENING Reverses gate movement No effect Stops operation Reverses gate movement

Stops operation and reverses

after release

AT CLOSING No effect No effect Stops operation No effect

Stops operation and restarts

after release

STEP-BY-STEP AUTOMATIC LOGIC DIP-SWITCH 3=ON / DIP-SWITCH 6=ON

GATE STATUS

INPUTS

OPEN A OPEN B STOP

PHOTOCELLS

DIP-SWITCH 7=OFF DIP-SWITCH 7=ON

CLOSED

Opens gate and re-closes

after pause time

Partially opens gate and

re-closes after pause time

Disables OPEN commands Disables OPEN commands Disables OPEN commands

OPEN IN PAUSE Re-closes immediately Re-closes immediately Stops operation

Stops operation and, on

release, recloses after 5

seconds, if pause time has

elapsed

Stops operation and, on

release, recloses after 5

seconds, if pause time has

elapsed

AT OPENING

Stops gate movement, and

opens at next pulse

No effect Stops operation Reverses gate movement

Stops operation and reverses

after release

AT CLOSING

Stops gate movement, and

re-closes at next pulse

No effect Stops operation No effect

Stops operation and restarts

after release

20

ENGLISH

MANUAL LOGIC DIP-SWITCH 3=OFF / DIP-SWITCH 6=OFF

GATE STATUS

INPUTS

OPEN A OPEN B STOP

PHOTOCELLS

DIP-SWITCH 7=OFF DIP-SWITCH 7=ON

CLOSED Opens the gate Gate opens partially Disables OPEN commands Disables OPEN commands Disables OPEN commands

OPEN Closes the gate Closes the gate Disables OPEN commands Disables OPEN commands Disables OPEN commands

AT OPENING Reverses gate movement No effect Stops operation Reverses gate movement

Stops operation and reverses

after release

AT CLOSING Reverses gate movement No effect Stops operation No effect

Stops operation and restarts

after release

STEP-BY-STEP MANUAL LOGIC DIP-SWITCH 3=ON / DIP-SWITCH 6=OFF

GATE STATUS

INPUTS

OPEN A OPEN B STOP

PHOTOCELLS

DIP-SWITCH 7=OFF DIP-SWITCH 7=ON

CLOSED Opens the gate Gate opens partially Disables OPEN commands Disables OPEN commands Disables OPEN commands

OPEN Closes the gate Closes the gate Disables OPEN commands Disables OPEN commands Disables OPEN commands

AT OPENING

Stops gate movement, and

opens at next pulse

No effect Stops operation Reverses gate movement

Stops operation and reverses

after release

AT CLOSING

Stops gate movement, and

closes at next pulse

No effect Stops operation No effect

Stops operation and restarts

after release

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Genius BRAIN 09 Operating instructions

Genius BRAIN 09 Operating instructions

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