OTC 8031 Operating instructions

OTC
Brand
OTC
Model
8031
Type
Operating instructions
1
Ball Joint
Service Set
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . 2
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Applications :
Chrysler / Dodge Pickups . . . . . . . . . . . . . . 4
Jeep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Application Chart . . . . . . . . . . . . . . . . . . . . . . 8
2
Safety Precautions
CAUTION : To prevent personal injury when using these tools,
•Wear eye protection that meets ANSI Z87.1 and OSHA standards.
•Before performing repairs on a vehicle, block the vehicle wheels to prevent
movement of the vehicle.
•Check the final alignment of tooling and components before using the
C-frame to exert pressure.
Safety Precautions
3
Parts List
1521808 1C-Frame Press (consists of
311938 plug; 10273 o-ring;
14472 steel ball; 37703
forcing screw; 521808-1
C-frame.
229501 1Plug
3521789 1Installer
4521790 1Receiver Cup / Remover
5521791 1Remover / Installer
6521792 1Installer Cup
7521793 1Remover
8521794 1Installer
9521795 1Remover Cup
10 521796 1Receiver Cup
Item Part No.
No. No. Req'd Description
11 521797 1Remover
12 521798 1Receiver
13 521799 1Installer
14 521800 1Remover / Installer
15 521801 1Remover / Installer
16 521802 1Remover / Installer
17 521803 1Remover / Installer
18 521804 1Receiver
19 521805 1Receiver
20 521806 1Installer
21 521807 1Receiver Cup
22 522074 1Inside Lid Decal
521718 1Storage Case
(not shown)
Item Part No.
No. No. Req'd Description
89
21
4
7
3
11
12
17
5
2
6
10
14
15
19
20 18
1
13
16
4
Dodge Pickup
Removal
Installation
Removal / Installation
Note : The upper ball joint is not serviceable. The
upper control arm assembly must be replaced.
1. If applicable, remove the snap ring from the
control arm or ball joint.
2. Position the tools as shown to remove or install
the lower ball joint.
During installation, clean the control arm, and
coat the I.D. with a suitable lubricant.
3. Tighten the forcing screw until it meets the cup,
and check the alignment of all tooling and
components.
4. Continue tightening the forcing screw until the
ball joint is removed or installed.
5. After installation, if applicable, install the snap
ring on the control arm or ball joint.
Application : Lower ball joint on 2002–04 Dodge 1/2-ton, 3/4-ton 2WD pickup;
2002–04 Dodge 1/2-ton 4WD pickup.
No. 521791
Remover / Installer
No. 521789
Installer
No. 521808
C-frame / Forcing Screw
No. 521790
Remover
No. 521791
Remover / Installer
No. 521808
C-frame / Forcing Screw
5
Dodge Pickup
Removal / Installation
1. If applicable, remove the snap ring from the control arm or ball joint.
2. Position the tools as shown to remove or install the lower or upper ball joint.
During installation, clean the control arm, and coat the I.D. with a suitable lubricant.
3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components.
4. Continue tightening the forcing screw until the ball joint is removed or installed.
5. After installation, if applicable, install the snap ring on the control arm or ball joint.
Application : Lower and upper ball joints on 2000–04 Dodge 3/4-ton, 1-ton 2WD pickup;
2000–04 Dodge 3/4-ton, 1-ton 4WD pickup.
Lower Ball Joint Removal
No. 521797
Remover
No. 521795
Remover
Cup
No. 521808
C-frame /
Forcing
Screw
Lower Ball Joint Installation
No. 521796
Receiver Cup
No. 521808
C-frame /
Forcing
Screw
No. 521794
Installer
Upper Ball Joint Removal Upper Ball Joint Installation
No. 521808
C-frame /
Forcing
Screw No. 521807
Receiver Cup
No. 521793
Remover
No. 521808
C-frame /
Forcing
Screw No. 521792
Installer Cup
No. 521798
Receiver
6
Jeep
Removal / Installation
1. If applicable, remove the snap ring from the control arm or ball joint.
2. Position the tools as shown to remove or install the upper or lower ball joint.
During installation, clean the control arm, and coat the I.D. with a suitable lubricant.
3. Tighten the forcing screw until it meets the cup, and check the alignment of all tooling and components.
4. Continue tightening the forcing screw until the ball joint is removed or installed.
5. After installation, if applicable, install the snap ring on the control arm or ball joint.
Application : Lower and upper ball joints on 1993–04 Grand Cherokee; 1984–01 Cherokee;
1987–98 Wrangler; 1985–90 Wagoneer, 1986–92 Comanche
Upper Ball Joint Removal
No. 521808
C-frame /
Forcing Screw
Upper Ball Joint Installation
No. 521808
C-frame /
Forcing Screw
Lower Ball Joint Removal Lower Ball Joint Installation
No. 521808
C-frame /
Forcing Screw
No. 521807
Receiver Cup
No. 521801
Remover /
Installer
No. 521800
Remover /
Installer
No. 521801
Remover /
Installer
No. 521799
Installer
No. 521803
Remover /
Installer
No. 521808
C-frame /
Forcing Screw
No. 521803
Remover /
Installer
No. 521802
Remover /
Installer
7
Jeep
Removal / Installation
Note : The upper ball joint is not serviceable. The
upper control arm assembly must be replaced.
1. If applicable, remove the snap ring from the
control arm or ball joint.
2. Position the tools as shown to remove or install
the lower ball joint.
During installation, clean the control arm, and
coat the I.D. with a suitable lubricant.
3. Tighten the forcing screw until it meets the cup,
and check the alignment of all tooling and
components.
4. Continue tightening the forcing screw until the
ball joint is removed or installed.
5. After installation, if applicable, install the snap
ring on the control arm or ball joint.
Lower Ball Joint Removal
Lower Ball Joint Installation
Application : Lower ball joints on 2002–04 Jeep Liberty
No. 521804
Receiver
No. 521808
C-frame /
Forcing
Screw
No. 521805
Receiver
No. 521806
Installer
No. 521807
Receiver Cup
No. 521808
C-frame / Forcing
Screw
8
CHRYSLER / DODGE
Lower 2002-04 1/2-, 3/4-ton 2WD pickup
2002-04 1/2-ton 4WD pickup
Upper 2000-04 3/4-, 1-ton 4WD pickup
2000-04 1-ton 2WD pickup
Lower 2000-04 3/4-, 1-ton 4WD pickup
2000-04 1-ton 2WD pickup
JEEP
Upper 1984-01 Cherokee
1986-92 Comanche
1993-04 Grand Cherokee
1985-90 Wagoneer
1987-98 Wrangler
Lower 1984-01 Cherokee
1986-92 Comanche
1993-04 Grand Cherokee
1985-90 Wagoneer
1987-98 Wrangler
Lower 2002-04 Liberty
Application Chart
Upper
or
lower
ball
joint
Application
R= Remove
I=Install
521789
521790
521791
521792
521793
521794
521795
521796
521797
521798
521799
521800
521801
521802
521803
521804
521805
521806
521807
Form No. 517921
© SPX Corporation Rev. B, 7-27-06
II
II
IRR
RR
RRIRI
RIRI
RI
II
II
IRR
RR
RII
II
IRR
RR
R
II
II
IRR
RR
RII
II
IRR
RR
R
II
II
IRR
RR
RII
II
IRR
RR
R
RR
RR
RRR
RR
RII
II
III
II
I
RR
RR
RRR
RR
RII
II
III
II
I
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OTC 8031 Operating instructions

OTC
Brand
OTC
Model
8031
Type
Operating instructions
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