WARNING
This product contains chemicals, including lead, or otherwise
produces chemicals known to the State of California to
cause cancer, birth defects and other reproductive harm.
Wash hands after handling. (California Health & Safety
Code § 25249.5 et seq.)
Your Tweco Flexi-MIG will have one of four connections (detailed
below). When installing the Flexi-MIG, select the appropriate
connection instructions to match your MIG-Gun.
Remember that during installation, the tube must be as straight as
possible to make it easy to slide the conduit through the tube.
Since the Flexi-MIG Conductor Tubes are ¾” to 1” longer than a
comparable standard bent tube, the conduit in the MIG-Gun should
be replaced when changing to the Flexi-MIG.
Flexi-MIG™ Installation Instructions
TWECO
I N S T R U C T I O N S H E E T
MINI-MIG GUN
1. Remove Nozzle, Contact Tip and Diffuser from existing
conductor tube.
2. Insert a flat blade screw driver into the slot on the Handle
Cap.
3. Twist Screwdriver to remove the Handle Cap.
4. Loosen Conductor Tube jam nut with wrench.
5. Unthread Conductor Tube from Front Connector (not
shown).
Reverse procedure to reassemble. Recommended torque for
Conductor Tube Jam Nut is: 160 in-lb.
NOTE
Due to a difference in length of the Conductor Tubes,
the Conduit Liner should be replaced when using the
Flexi-MIG.
JAM NUT
HANDLE CAP
CONDUIT
LINER
CONDUCTOR TUBE
DIFFUSER
CONTACT TIP
NOZZLE
Mini MIG-Gun
CONDUIT LINER
No. 1 MIG-Gun
CONDUCTOR TUBE RETAINING NUT
CONDUCTOR TUBE
DIFFUSER
CONTACT TIP
NOZZLE
PROFESSIONAL #1 MIG-GUN
1. Remove Nozzle, Contact Tip and Diffuser from existing
Conductor Tube.
2. Loosen Conductor Tube Retaining Nut.
3. Unthread Conductor Tube Retaining Nut from Front Connector
(not shown).
4. Slide tube off over conduit.
Reverse procedure to reassemble.
NOTE
Due to a difference in length of the Conductor Tubes,
the Conduit Liner should be replaced when using the
Flexi-MIG.
Item
Recommended
Torque
Conductor Tube Jam Nut 160 in-lb.
Ball Point Set Screws 100 in-lb.
Conductor Tube Locking Screw 50-55 in-lb.
SPRAYMASTER MIG-GUN
1. Remove Nozzle, Contact Tip and Diffuser from existing
Conductor Tube.
2. Loosen Conduit Set Screw on top of handle.
3. Loosen Conductor Tube Locking Screw.
5. Slide Conductor Tube off over conduit. (Twist slightly to ease
the Conductor Tube from the Connector.)
Reverse procedure to reassemble. Recommended torque for
Conductor Tube Locking Screw is: 50-55 in-lb.
NOTE
Due to a difference in length of the Conductor Tubes,
the Conduit Liner should be replaced when using the
Flexi-MIG.
CONDUIT LINER
Spray Master 350 Amp
CONDUCTOR TUBE
LOCKING SCREW
CONDUIT SET SCREW
CONDUCTOR TUBE
DIFFUSER
CONDUIT TIP
NOZZLE
CONDUIT LINER
GUN HANGAR
CLAMP
CABLEHOZ
HANDLE HALVES
CONNECTOR BLOCK
ASSEMBLY
BALL POINT
SET SCREWS
CONDUCTOR TUBE
DIFFUSER
CONDUCTOR TIP
NOZZLE
No. 4 MIG-Gun
SEPARATOR
PROFESSIONAL #2 THRU #4 MIG-GUN
1. Remove Nozzle, Contact Tip and Diffuser from existing
Conductor Tube.
2. Remove the four screws holding the handle halves
together.
3. Remove clamp from the Cablehoz behind the Connector
Block Assembly.
4. Loosen the two Ball Point Set Screws in the Connector Block
Assembly until Conductor Tube is loose in the block.
5. Pull Conductor Tube Gas Nipple (not shown) out of Cablehoz
inner tube. (A slight twisting motion will assist in removing
the Gas Nipple from the Cablehoz.)
6. Remove tube from the Connector Block Assembly.
7. Keep the Separator and the copper stranding even with the
Connector Block Assembly.
8. Slightly wet the outside surface of the open tip of the Gas
Nipple on the Flexi-MIG.
9. Slide the Gas Nipple through the opening in the Connector
Block Assembly.
10. As you push it through the block, insert the Gas Nipple into
the inner gas hose of the cable.
11. Twist the tube assembly until the nipple is fully inserted into
the cable gas hose.
12. Retighten the Ball Point Set Screws. Recommended torque
is 100 in-lb
13. Replace the Clamp.
14. Tighten the clamp on the outer cable about ¾” behind the
Connector Block Assembly.
15. Reassemble the handle and trigger.
NOTE
Due to a difference in length of the Conductor Tubes,
the Conduit Liner should be replaced when using the
Flexi-MIG.
© Thermadyne Industries, Inc., 2008 www.thermadyne.com Printed in U.S.A.
W O R L D H E A D Q U A R T E R S : 1 6 0 5 2 S w i n g l e y R i d g e R o a d , S u i t e 3 0 0 • S t . L o u i s , M i s s o u r i 6 3 0 1 7 U. S. A .
A Global Cutting & Welding Market Leader
™
Denton, TX USA
U.S. Customer Care
Ph: (1) 800-426-1888
Fax: (1) 800-535-0557
Miami, FL USA
Sales Office, Latin America
Ph: (1) 954-727-8371
Fax: (1) 954-727-8376
Oakville, Ontario, Canada
Canada Customer Care
Ph: (1) 905-827-4515
Fax: (1) 800-588-1714
International Customer Care
Ph: (1) 905-827-9777
Fax: (1) 905-827-9797
Chorley, United Kingdom
Customer Care
Ph: (44) 1257-261755
Fax: (44) 1257-224800
Milan, Italy
Customer Care
Ph: (39) 0236546801
Fax: (39) 0236546840
Cikarang, Indonesia
Customer Care
Ph: 62 21+ 8983-0011 / 0012
Fax: 62 21+ 893-6067
Osaka, Japan
Sales Office
Ph: 816-4809-8411
Fax: 816-4809-8412
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674
Fax: 613+ 9474-7391
International
Ph: 613+ 9474-7508
Fax: 613+ 9474-7488
Rawang, Malaysia
Customer Care
Ph: 603+ 6092-2988
Fax: 603+ 6092-1085
Shanghai, China
Sales Office
Ph: 86-21-64072626
Fax: 86-21-64483032
Singapore
Sales Office
Ph: 65+ 6832-8066
Fax: 65+ 6763-5812
THE AMERICAS EUROPE ASIA/PACIFIC
U.S. Customer Care: ARCAIR
®
/ STOODY
®
/ THERMAL ARC
®
/ THERMAL DYNAMICS
®
/ TWECO
®
/ VICTOR
®
................... 800-426-1888 / FAX 800-535-0557
FIREPOWER
®
................. 800-858-4232 / FAX 800-535-0557 TDC AUTOMATION................... 866-279-2628 / FAX 800-535-0557
TURBOTORCH
®
............. 800-238-0282 / FAX 800-535-0557 VICTOR MEDICAL .................... 800-382-8187 / FAX 800-535-0557
VICTOR SPECIALTY PRODUCTS................... 800-569-0547 / FAX 800-535-0557
Canada Customer Care: 905-827-4515 / FAX 800-588-1714
•
International Customer Care: 905-827-9777 / FAX 905-827-9797
CIGWELD Customer Care: 1300-654-674 / FAX 613+ 9474-7391
•
www.thermadyne.com
Form No.: L200041
Revision: C
-
1
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2
ESAB Flexi-MIG™ Installation User manual
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