Kohler K-2804-0 Installation guide

Type
Installation guide
Installation Guide
Self-Rimming/Above-Counter Lavatory
M product numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de
M corresponden a México (Ej.
K-12345M)
Français, page “Français-1”
Español, página “Español-1”
K-2804, K-14225
1018375-2-A
Tools and Materials
Thank You For Choosing Kohler Company
We appreciate your commitment to Kohler quality. Please take a few
minutes to review this manual before you start installation. If you
encounter any installation or performance problems, please don’t
hesitate to contact us. Our phone numbers and website are listed on
the back cover. Thanks again for choosing Kohler Company.
Before You Begin
Observe all local plumbing and building codes.
CAUTION: Risk of personal injury or product damage. Cast
iron lavatories are very heavy. Get help lifting the lavatory into
place.
Prior to installation, unpack the new lavatory and inspect it for
damage. Return the lavatory to its protective carton until you are
ready to install it.
Inspect the drain and supply tubing. Replace if necessary.
These instructions are for installing the lavatory to wood frame
construction. For other installations, supply suitable bracing and
fastening devices of sufficient size and strength.
Do not substitute another sealant if one is supplied with this
lavatory.
Use the template supplied with the lavatory.
For replacement installations, make sure the existing cutout is the
same size or smaller than needed for the new lavatory.
Refer to the roughing-in information to ensure proper installation
for ADA applications.
Plus:
1/2" drill bit
Safety Shoes
Pencil
Drill
Keyhole Saw
Scissors
Screwdriver
Sealant
Template
(supplied)
Tape
Measure
Safety
Glasses
1018375-2-A 2 Kohler Co.
Before You Begin (cont.)
Use these instructions for wall-mount, self-rimming and above
counter installations. Follow only the instructions that apply to
your installation.
You can choose between a wall-mount or countertop faucet
installation, depending upon the setting and styling you desire. A
wall-mount faucet is recommended.
1. Preparation
Install the water supplies and drain piping according to the
roughing-in information.
Wall-Mount Bracket Installations
Install the lavatory according to the instructions packed with the
bracket.
Self-Rimming Installations
Determine the faucet centerline location. Consider the faucet and
handle escutcheon diameters, the length of the spout, and the
clearance between the spout and the lavatory rim.
Calculate the faucet centerline measurement by first dividing the
escutcheon diameter by 2, and then add 1/4 (6mm) to the result.
If necessary, round the calculation up to the nearest 1/16 (2mm).
Carefully draw the calculated faucet centerline on the cut-out
template. Choose the most suitable location based upon the
following factors:
compliance with all local plumbing codes
minimum 2 (5.1cm) distance from the water stream to the
lavatory rim edge. This is important to ensure adequate clearance
for hand washing
a minimum 1/4 (6mm) distance between the faucet spout and
the lavatory rim
Redraw the faucet centerline as needed to meet these
requirements.
Draw a line on the cut-out template a minimum of 2 (5.1cm)
behind the final faucet centerline. This is the minimum
backsplash locator line.
Kohler Co. 3 1018375-2-A
Preparation (cont.)
NOTE: Some Kohler faucets require a minimum of 2-1/2 (6.4cm)
behind the final faucet centerline.
Cut along the backsplash locator line on the template.
Cut out the template along the inside of the template cut-out line
labeled Self-Rimming Cut-Out.
Position the template on the countertop to ensure clearance
between the lavatory, faucet, and backsplash.
Verify cabinet clearance beneath the countertop.
Use a pencil to trace the template on the countertop.
Check the clearance between the lavatory, faucet, backsplash, and
cabinet. Adjust the traced cut-out line accordingly.
Mark the faucet and handle centerline on the countertop.
Above-Counter Installation
Cut out the template along the inside of the template cut-out line
labeled Above-Counter Cut-Out.
Position the template on the countertop.
For Wall-Mount Faucets: Provide sufficient spout overhang into
the lavatory basin. The faucet spout length must be at least 5
(12.7cm) to provide proper performance.
For Countertop Faucets: Pay special attention to the spout and
handle fit clearance when locating the faucet. Use the template to
locate the faucet spout hole centerline on the countertop. This
centerline is recommended to provide adequate clearance
between the edge of the lavatory and the spout.
Check for adequate clearance between the backsplash, faucet
spout and handles, and lavatory. Kohler Co. recommends a
clearance of at least 1 (2.5cm). See illustration.
Refer to the faucet installation instructions for required clearance,
and mark the preferred faucet hole locations using a soft lead
pencil.
Trace the template on the countertop.
1018375-2-A 4 Kohler Co.
2. Install the Lavatory
Self-Rimming Installations
Cut out the opening by carefully following the pencil line traced
from the template.
CAUTION: Risk of personal injury or product damage. Cast
iron lavatories are very heavy. Get help lifting the lavatory into
place.
Temporarily position the lavatory in the countertop cutout so the
“Kohler” logo is to the back. Adjust to fit.
Remove the lavatory.
Drill the faucet holes.
Install the faucet and drain according to the manufacturer’s
instructions.
Clean the countertop, and carefully position the lavatory in the
countertop opening so the “Kohler” logo is to the back.
Apply a thin, continuous bead of sealant around the lavatory
edges.
Immediately wipe away any excess sealant, and fill any voids as
needed.
Verify that the lavatory has not moved out of position.
Allow the sealant to cure at least 30 minutes before proceeding.
Countertop
Backsplash
Countertop
Backsplash
Backsplash
Locator Line
Faucet
Centerline
2" (5cm)
Min.
Cut-Out
Template
1/4"
(6mm)
Min.
2" (5cm)
Min.
1" (2.5cm)
Minimum
Clearance
Outside
Edge of
Lavatory
Spout
Centerline
Cut-out
Line
Kohler Co. 5 1018375-2-A
Install the Lavatory (cont.)
Connect and tighten the trap to the drain, and complete the water
supply connections to the faucet according to the instructions
packed with the faucet.
Run water into the lavatory and check for leaks.
Clean up with a non-abrasive cleaner.
Above-Counter Installations
Cut out the opening by carefully following the pencil line traced
from the template.
CAUTION: Risk of personal injury or product damage. Cast
iron lavatories are very heavy. Get help lifting the lavatory into
place.
Temporarily position the lavatory in the countertop cutout so the
“Kohler” logo is to the back.
Inspect for proper fit.
Remove the lavatory.
Drill the faucet holes.
Install the faucet to the countertop according to the
manufacturer’s instructions.
Install the drain to the lavatory according to the drain installation
instructions.
Apply a 1/8 (3mm) bead of sealant around the countertop
cut-out hole. Apply sealant about 1/4 (6mm) away from the
cut-out hole edge.
Carefully position the lavatory in the countertop cutout so the
“Kohler” logo is to the back.
Use care to avoid smearing the sealant bead. Wipe away any
excess sealant with a clean cloth. Fill any voids as needed.
Allow the sealant to cure for at least 30 minutes before
proceeding.
Connect and tighten the trap to the drain, and complete the water
supply connections to the faucet according to the instructions
packed with the faucet.
Run water into the lavatory and check for leaks.
Clean up with a non-abrasive cleaner.
1018375-2-A 6 Kohler Co.
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Kohler K-2804-0 Installation guide

Type
Installation guide

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