PLC2 Software: V1.5X
0899.5550 E/2
MANUAL
PLC2 BOARD
PROGRAMMABLE IN LADDER LANGUAGE
BY WLP SOFTWARE
12/2006
SummaryofRevisions
Thetablebelowdescribes allrevisionsmadetothismanual.
Revision Description Section
1 First Edition -
2 GeneralRevision -
Summary
Quick Parameter Reference,
Fault Messages
I Parameters ..................................................................... 06
II ErrorMessages .............................................................. 10
CHAPTER1
Safety Notices
1.1 SafetyNoticesintheManual..........................................11
1.2 SafetyNoticesontheProduct........................................11
1.3 PreliminaryRecommendations..................................... 12
CHAPTER 2
General Information
2.1 AboutthisManual......................................................... 13
2.2 About the PLC2 Board ................................................. 13
2.3 General Characteristics of the PLC2.......................... 14
2.3.1 Hardware ............................................................... 14
2.3.2 Software................................................................. 15
CHAPTER3
Installation and Configuration
3.1 InstallingthePLCBoardontheDrive........................... 16
3.2 ConfiguringtheJumpers............................................... 18
3.3 ConnectorsDescription................................................ 18
3.4 Configuringthe CFW-09to Operate withPLC2 Board.. 23
CHAPTER 4
Detailed Parameter Description
Detailed Parameter Description.......................................... 25
PLC- QUCIKPARAMETERREFERENCE
6
QUICK PARAMETER REFERENCE, FAULT MESSAGES
Software:V1.5X
Application:
Model:
SerialNumber:
Responsible:
Date: / / .
Theparameterspresentedherebyrepresentthe functionsprovided bythePLC2board.Besides
them,thePLC2alsomakesavailableageneral-purposerangeofparametersfromP800toP899,
whichcanbeprogrammedbythe user(refertotheWLPmanual).
(*) IMPORTANT: To enable the system to operate according the parameter seeting, the system must be reset after one or more parameters
have been changed.
I.Parameters
Parameter
Description
Adjustable Range
Factory
Unit Page
[Type] Setting
P750 PLC2 firmware version Related to the - - 25
[Read] purchased board
P751 Scan cycle in 100µs units 0 to 65535 - x100µs 25
[Read]
P752
(*)
Resets the retentive markers 0=No action 0 = No action - 25
[Configuration] 1=Reset register
P753
(*)
Loads factory settings, 0 to 65535 0 - 25
if =1234
[Configuration]
P754 Position reference 0 to 65535 - rotations 25
(rotations)
[Read]
P755 Position reference 0 to 3599 - degrees / 10 25
(fraction of rotation)
[Read]
P756 Real position signal 0=Negative - - 25
[Read] 1=Positive
P757 Real position (rotations) 0 to 65535 - rotations 26
[Read]
P758 Real position (fraction of rot.) 0 to 3599 - degrees / 10 26
[Read]
P759 Lag error 0 to 3599 - degrees / 10 26
[Read]
P760 Proportional 0 to 200 50 - 26
position gain (Kp)
[Configuration]
P761 Integral position gain (Ki) 0 to 200 0 - 26
[Configuration]
P762 Max. lag error 0 to 65535 1800 degrees / 10 26
[Configuration]
P763 Disable user 0=Program enable 0=Program - 26
program 1=Program disable enable
[Configuration]
P764
(*)
PLC address at netwrok 1 to 247 1 - 26
[Configuration]
PLC- QUCIKPARAMETERREFERENCE
7
P765
(*)
Baud rate of RS232 1=1200bps 4=9600bps bits/second 27
[Configuration] 2=2400bps
3=4800bps
4=9600bps
5=19200bps
6=38400bps
P766
(*)
PID sample time 1 to 10000 1 x1.2ms 27
[Configuration]
P767
(*)
Synchronous motor 0 to 10000 1800 rpm 27
speed
[Configuration]
P768
(*)
Encoder 1 zero pulse 0 to 10000 1024 ppr = pulses per 27
(main) position revolution
[Configuration]
P769
(*)
Encoder 1 zero pulse 0 to 3599 0 degrees / 10 27
(master) position
[Configuration]
P770
(*)
CAN protocol 0=Disabled 0=Disabled - 28
[Configuration] 1=CANopen
2=DeviceNet
P771
(*)
CAN address 0 to 127 63 - 28
[Configuration]
P772
(*)
CAN baud rate 0=1Mbit/s 0=1Mbit/s Mbit/s or Kbit/s 28
[Configuration] 1=Reserved
2=500 Kbit/s
3=250 Kbit/s
4=125 Kbit/s
5=100 Kbit/s
6=50 Kbit/s
7=20 Kbit/s
8=10 Kbit/s
P773 Bus off recovery 0=Manual 0=Manual - 29
[Configuration] 1=Automatic
P774 Action to be taken upon 0=Indicate the error 1=Cause a fatal - 29
detection of a communication 1=Cause a fatal error on the
failure error on the device device.
[Configuration]
P775 CAN status 0=Disable - - 29
[Read] 1=Reserved
2=CAN enable
3=Warning
4=Error passive
5=Bus off
6=Not powered
P776 Counter of received 0 to 65535 - - 30
telegrams
[Read]
P777 Counter of trasmitted 0 to 65535 - - 30
telegrams
[Read]
P778 Counter of detected errors 0 to 65535 - - 30
[Read]
(*) IMPORTANT: To enable the system to operate according the parameter seeting, the system must be reset after one or more parameters
have been changed.
Parameter
Description
Adjustable Range
Factory
Unit Page
[Type] Setting
PLC- QUCIKPARAMETERREFERENCE
8
(*) IMPORTANT: To enable the system to operate according the parameter seeting, the system must be reset after one or more parameters
have been changed.
P779 Configuration status 0=Slave - - 30
CANopen 1=Master
[Read]
P780 CANopen communication 0=Disabled - - 30
status 1=Reserved
[Read] 2=CANopen
enabled
3=Node guarding
enabled
4=Node guarding
error
P781 CANopen node status 0=Not initialized - - 31
[Read] 4=Stopped
5=Operational
127=Pre-operational
P782 DeviceNet network status 0=Not powered / - - 31
[Read] Not on-line
1=On-line /
Not connected
2=Link OK / On-line
and Connected
3=Connection
timeout
4=Critical link
failure
5=Running auto-baud
P783 DeviceNet master status 0=Master running - - 31
[Read] 1=Idle master
P784 Number of input words 1 to 10 1 - 31
[Configuration]
P785 Number of output words 1 to 10 1 - 31
[Configuration]
P786 Fieldbus board status 0=Disable - - 32
[Read] 1=Inactive
2=Actine and Off-line
3=Active and On-line
P788 Operation mode for the 0=-10 to +10V 0 - 32
Analog Output 1 (range from
[Configuration] -32768 to +32767)
1=0 to 20mA
(range from 0 to 32767)
2=0 to 20mA
(range from 0 to 65535)
3=0 to 20mA
(range from
-32768 to +32767)
4=4 to 20mA
(range from 0 to 32767)
5=4 to 20mA
(range from 0 to 65535)
6=4 to 20mA
(range from
-32768 to +32767)
Parameter
Description
Adjustable Range
Factory
Unit Page
[Type] Setting
PLC- QUCIKPARAMETERREFERENCE
9
P789 Operation mode for the 0= -10 to +10V 0 - 33
analog output 2 (range from
[Configuration] -32768 to +32767)
1=0 to 20mA
(range from 0 to 32767)
2=0 to 20mA
(range from 0 to 65535)
3=0 to 20mA
(range from
-32768 to +32767)
4=4 to 20mA
(range from 0 to 32767)
5=4 to 20mA
(range from 0 to 65535)
6=4 to 20mA
(range from
-32768 to +32767)
P790
(*)
Encoder 2 pulse number 0 to 10000 1024 ppr (pulses per 33
(auxiliary) revolution)
[Configuration]
P791
(*)
Enables the position 0=Disable 0=Disable - 33
feedback via encoder 1=Enable
2 (auxiliary)
[Configuration]
P792
(*)
Direction of encoder 0=AB 1=BA - 33
2 signal (auxiliary) 1=BA
[Configuration]
P793
(*)
Select serial protocol 0=ModBus no parity 0 - 34
[Configuration] 1=WegTP no parity
2=ModBus even parity
3=WegTPeven parity
4=ModBus odd parity
5=ModBus odd parity
P794 Operation mode for the 0= -10 to +10V 0 - 34
analog output (range from
[Configuration] -32768 to +32767)
1=0 to 20mA
(range from 0 to 32767)
2=0 to 20mA
(range from 0 to 65535)
3=0 to 20mA
(range from
-32768 to +32767)
4=4 to 20mA
(range from 0 to 32767)
5=4 to 20mA
(range from 0 to 65535)
6=4 to 20mA
(range from
-32768 to +32767)
(*) IMPORTANT: To enable the system to operate according the parameter seeting, the system must be reset after one or more parameters
have been changed.
Parameter
Description
Adjustable Range
Factory
Unit Page
[Type] Setting
PLC- QUCIKPARAMETERREFERENCE
10
Display Description Note
E50 Lagerror FatalError, it disables the converter.
RefertoParameterP762.
E51 Errorduring Reset the systems and
program saving try again.
E52 Twoormore Check the user program logic.
movements
enabled
simultaneously
E53 Movementdataare Perhapssome speed,acceleration
not valid value, etc. was reset to zero.
E54 Inverterdisabled Attempt to execute some movement
withdisabledinverter.
E55 Incompatibleprogram Check program and installit again.
or outof memory This error also occurs when there is
limits noprogram installed in the PLC
(PLCpowered-upfirsttime).
E56 WrongCRC Transmitit again.
E57 Shaft has notbeen Beforeanabsolutmovement,
referencedtoabsolute you must set the machine
movement movement tozeroposition.
E58 MasterReference FatalError: after enabledinitial
Fault communication,betweenmasterand
slave, byany cause has been
disabled.
E59 Fieldbusoff-line Specificerror ofFieldbus
communication.For further
information,please,refer tothe
FieldbusCommunicationUser’s
Guideincludedin theproduct CD.
E60 Board access / Specificerrorof Fieldbus
connectionfault communication.Forfurther
information,please,refer tothe
FieldbusCommunicationUser’s
Guideincludedin theproduct CD.
E61 Busoff Bus off has been detected on theCAN
busdue toahighnumber of transfer
erros. These errosmaybe caused
due to bus problems or due to
improperinstallation.
E63 Transceivernot CANopenorDeviceNet
powered communicationerror.Forfurther
information,please,refer tothe
CANopenorDeviceNet
CommunicationUser’sGuide
includedin theproduct CD.
E65 NodeGuardingError SpecificerrorfortheCANopen
communication.For further
information,please,refer tothe
CANopencommunicationuser’s
guideprovidedwiththeproductCD.
E66 Master in IDLEmode SpecificerrorfortheDeviceNet
communication.For further
information,please,refer tothe
DeviceNetcommunicationuser’s
guideprovidedwiththeproductCD.
E67 Timeoutde SpecificerrorfortheDeviceNet
conexõesI/O communication.Forfurther
information,please,refer tothe
DeviceNetcommunicationuser’s
guideprovidedwiththeproductCD.
II.ErrorMessages
Note: the drive is disabled with fatal errors E50 and E58 and must be
reset. It is possible to use the system bit register SX2 to reset a fatal
error.
11
CHAPTER 1
SAFETY NOTICES
ThisManualcontainsallnecessaryinformationforthecorrect
installation and operation of the PLC2 with the CFW-09
VariableFrequencyDrive.
The PLC2 Manual has been written for qualified personnel
withsuitable trainingof technicalqualificationstooperatethis
typeofequipment.
ThefollowingSafetyNoticeswillbeusedinthisManual:
DANGER!
If the recommended Safety Instructions are not strictly
observed, itcan lead to serious or fatal injuriesof personnel
and/orequipmentdamage.
ATTENTION!
FailuretoobservetherecommendedSafetyProcedurescan
leadto materialdamage.
NOTE!
ThecontentofthisManual suppliesimportantinformation for
thecorrectunderstandingofoperationandproperperformance
oftheequipment.
Thefollowingsymbolsmaybeattachedtotheproduct,serving
asSafetyNotice:
High Voltages.
Components aresensitiveto electrostatic discharge. Do
not touch them.
Mandatory connection to ground protection (PE).
Shield connection to ground.
1.1 SAFETYNOTICESIN
THEMANUAL
1.2 SAFETYNOTICES
ONTHEPRODUCT
CHAPTER 1 - SAFETY NOTICES
12
DANGER!
Only qualified personnel should plan or implement the
installation,start-up,operationandmaintenanceoftheCFW-
09and associatedequipment.
The personnel must follow all safety instructions included in
thisManualand/ordefinedbythelocalregulations.
Failure to comply with these instructions may result in
personnelinjury and/orequipmentdamage.
NOTE!
InthisManual,qualifiedpersonnel aredefinedaspeoplethat
aretrainedto:
1. Install,ground,powerupandoperatetheCFW-09,aswell
asthePLC2board, accordingtothisManualandthe local
safetyprocedures;
2. Usethesafetyequipmentaccordingtothelocalregulations;
3. Givefirstaid.
DANGER!
Always disconnect the supply voltage before touching any
electricalcomponentinsidetheinverter.
Manycomponentsarechargedwithhighvoltages,evenafter
the incoming AC power supply has been disconnected or
switchedOFF. Waitatleast10minutesforthetotaldischarge
of the powercapacitors.
Alwaysconnecttheframeoftheequipmenttotheground(PE)
atthesuitableconnectionpoint.
ATTENTION!
All electronic boards have components that are sensitive to
electrostatic discharges. Never touch any of the electrical
componentsorconnectorswithoutfollowingpropergrounding
procedures.
If necessary to do so, touch the properly grounded metallic
frameoruse asuitable groundstrap.
NOTE!
Read this entire Manual carefully and completely before
installing oroperatingPLC2 board with the CFW-09.
ATTENTION!
Forcorrectuseof PLC2boarditisnecessarytoknowhowto
use the WLP software. Read the enclosed WLP software
user’sguidecompletelybeforeusingthePLC2board on the
drive.
1.3 PRELIMINARY
RECOMMENDATIONS
13
CHAPTER 2
GENERAL INFORMATION
Thischapterdefinesthecontentsandpurposeofthismanual.
This manual provides instructions for installation and use of
the PLC2 board.
Chapter1-SafetyNotices;
Chapter2-GeneralInformation;
Chapter3-Installationand Configuration;
Chapter 4 -Detailed Parameter Description.
ThisManualprovidesinformationrequired forthecorrectuse
of the PLC2. As the PLC2 is very flexible, it allows many
differentoperationmodesasdescribedinthismanual.Asthe
PLC2 can be applied in several ways, it is impossible to
describehereallapplicationpossibilitiesof this board. WEG
doesnotassumeanyresponsibilitywhenthePLC2isnotused
accordingtothismanual.
NopartofthisManualmaybereproducedinanyform,without
writtenconsentofWEG.
The communication user’s guide for the PLC2 board
presentedintable2.1complementsthisuser’sguide.These
user’sguidesare availableinPDFformat on the productCD
andalsoatWEGwebsite.
The compatibility of these user’s guides and the product is
directly related to the product software version. Hence, pay
attention to the communication user’s guide identification
(E/1, E/2, ...) when downloading it from the WEG website.
2.2 ABOUTTHE
PLC2 BOARD
ThePLC2boardaddsimportantCLP(ProgrammableLogical
Controller) functionsto theCFW-09, enablingthe execution
of complexlinkage program byusingthe digitalboardinputs
andoutputsaswellasthedigitalandanaloginputsandoutputs
of the own inverter which can be accessed by the user´s
program.
Table 2.1 - Communication user´s guide for thePLC2 board
2.1 ABOUTTHISMANUAL
PLC2 V1.5X
User’s Guide
Revision
ModBus User’s Guide E/1
WegTP User’s Guide P/1
CANopen Slave User’s Guide E/2
DeviceNet Slave User’s Guide P/3
WLP User’s Guide E/2
WSCAN User’s Guide E/2
CHAPTER 2 - GENERALINFORMATION
14
Amongtheseveralavailablefunctionswecanmentionsimple
contactsandcoilsuptofunctionsthatusesfloatingpoint,such
as sum, subtraction, multiplication, division, trigonometry,
squarerootfunctions,etc.
Other important functions arethe PIDblocks, high-passand
low-pass filters, saturation, comparison. All these functions
operatewithfloatingpoint.
Besides the functions mentioned above, the PLC2 provides
blocks for motor speed and motor position control, that is a
trapezoidal-profile positioning and a S-profile positioning,
speed reference generation with trapezoidal acceleration
ramp,etc.(Note:whenpositioningfunctionsused,thecoupling
of anencoderon motorshaftisrequired).
All functions can interact with the user through the 100
programmable parameters that can be acessed directly
through the inverter HMI. The texts and user units of the
programmableparameterscanbecustomized bythe WLP.
ATTENTION!
-TheCFW-09invertersoftwareversionshouldbetheversion
V2.64 orlater.
-ItispossibletousethesetspeedblockwiththeV/Hzcontrol
mode(scalar)forCFW-09driveswithsoftwareversionV3.70
orlater.
ThePLC2boardhasthefollowinghardwarecharacteristics:
9 isolated digitalinputs, bi-directional, 24Vdc;
1motorPTCinput;
3 digitalrelayoutput250V x3A;
3 digital optocoupled outputs, bi-directional, 24Vdc x
500mA;
1differentialanaloginput(-10to+10)Vdcor(-20to+20)mA,
14 Bits;
2 analog outputs(-10to+10)Vdcor (0 to +20)mA, 12bits;
2 isolated encoder input, with external supply of 5Vdc or
18Vdc to 24Vdc;
1 serial communication interface -- RS-232C (standard
Protocol:MODBUS-RTU);
Allsizes compatible withCFW-09;
2.3 GENERAL
CHARACTERISTICS
OF THE PLC2
2.3.1 Hardware
CHAPTER 2 - GENERALINFORMATION
15
2.3.2 Software
Itpermitstheuseofdigitalandanaloginputs/ouputsofthe
CFW-09,comprising 15 digitalinputs, 9 digital outputs, 3
analoginputs and4 analogoutputs,accessed by thelad-
der;
CANopen Master/Slave and DeviceNet Slave communi-
cation;
OptionforProfibusDPSlavecommunication;
OptionforDeviceNetcommunication.
The software for the PLC2 board has the following
characteristics:
TheParameterRangecomprisestheparameterfrom750
to 899, totaling 150 parameters. The 50 first parameters
arepredefinedbythesystemorarereservedparameters.
Theother100remainingparametersareforgeneraluse,
i.e.,theymaybeprogrammedbytheuserandcanbeused
forthemostdifferentfunctions,ascontactors,timers,speed,
accelerationand position references,etc.;
Volatile(zero-initialized)andretentiveBIT,WORDand
FLOATregisters;
TheprogrammingofthePLC2boardisperformedviaWLP
Software using the Ladder LogicLanguage, withspecific
blocksforpositioningandCLPfunctions;
Memorycapacityfortheuserprogram:64kB(65536bytes);
On-linemonitoring.
ATTENTION!
The PLC2 version 1.5X is compatible only with the WLP
softwareversion 6.20orhigher.
16
CHAPTER 3
3.1 INSTALLINGTHEPLC
BOARDONTHEDRIVE
Sizes 1 and 2
Sizes 3 to 10
INSTALLATION AND CONFIGURATION
This chapter is intended to describe the installation and
configurationproceduresfor the PLC2board.
ATTENTION!
Follow the instructions included in this user’s guide to
guaranteethecorrectinstallationandoperationof the PLC2
boardandtheCFW-09 drive.
The PLC2 board is directly installed on the CFW-09 control
board (CC9 control board), as presented in figures 3.1 and
3.2.
Figure 3.1 – Location of the PLC2 board installation on the CFW-09 drive
17
CHAPTER3- INSTALLATIONANDCONFIGURATION
Figure 3.2 - Seatingthe PLC2 on the CC9 control board
Followthestepsbellowfortheproperinstallationoftheboard:
Step 1 - Makesuretheequipmentisdisconnectedfromthe
power supply and remove the frontal cover of the
CFW-09.
Step 2 - When using size 1 drives, remove the plastic side
cover.
Step 3 - Configure the jumpers of the board according to
tables3.1,3.2and3.3ofthe CONFIGURING THE
JUMPERSsection.
Step 4 - Replacethemetalandplasticspacersinstalledonthe
CC9 control board by the spacers provided with the
PLC2kit.
Step 5 - Seat the PLC board on the CC9 control board
aligning the terminals of the XC4 and XC5
connectors(onthePLCboard)withtheterminalsof
thefemaleXC140andXC3connectors (ontheCC9
controlboard).
Step 6 - Check if all terminals of the XC4 and XC5
connectorsarealigned.
Step 7 - Pressthecenter andtheleftupcorneroftheboard
untilit iscompletelyseatedon thespacers.
Step 8 - Insert and tighten the screws to firmly secure the
board to the 2 metalspacers.
Step 9 - WhenusingthePTCinputofthePLC2board, plug
thecableconnectedtoconnectorXC11ofthePLC2
boardintoconnectorXC11ofthedrivecontrolboard
(CC9).
XC4
XC5
PLC2Board
CC9Board
Metallic
Screw M3 x 8
Torque1Nm
Plastic
18
CHAPTER3- INSTALLATIONANDCONFIGURATION
3.2 CONFIGURINGTHE
JUMPERS
SomefunctionsandcharacteristicsofthePLCboardoperation
are defined by the setting of the jumpers on the board (see
figure 3.3). The following tables describe the possible
configurationsforthejumpersandtheirfunctions.
XC1 Jumper: Selection of Encoder Power Supply Voltage
3.3 CONNECTORS
DESCRIPTION
Table 3.1 - XC1 jumper
Table 3.2 - XC2 and XC6 jumpers
Figure 3.3 shows the connectors and jumpers available on
the PLC2 board.
XC1 Status Encoder Power Supply
Open (8 to 24)Vdc
Close 5Vdc
ATTENTION!
If XC1 is closed, do not supply the encoders with voltage
higher than5Vdc.Highervoltageswilldamagethecircuitry.
XC2 and XC6 Jumpers: Firmware Download
XC2 and XC6 Status Operation
Open Normal operation
Close Firmware download
XC81 and XC82Jumpers:Analog OutputsAO1 andAO2
Operation Mode
XC81 and XC82 position Analog output operation mode
1 and 2 Voltage (-10 to +10)Vdc
2 and 3 Current (0 to 20)mA
Table 3.3 – XC81 and XC82 jumpers
Figure 3.3 - Detailed view of the connectors and jumpers of the
PLC2 board
19
CHAPTER3- INSTALLATIONANDCONFIGURATION
The connectors and their terminals function are described
below.
XC21 Connector: Relay Outputs and Digital Inputs
Figure 3.4 - Description of XC21 connector
ATTENTION!
(*)ExternalPowerSupplies.
XC22 Connector: 24Vdc Transistor Outputs and Digital
Inputs
+
-
+
-
Load
(*)
XC21 Connector Function Specification
1 C
2 NO
DO1
3 C
4 NO
DO2
5 C
6 NO
DO3
Digital relay outputs Contact capacity:
3A
250Vac
7 COM DO Reference for digital outputs DO4,
DO5, and DO6
-
8 DO4
9 DO5
10 DO6
Bidirectional Opto-isolated Digital
Outputs
Maximum Voltage:
48Vdc
Current capacity:
500mA
11 COM DI Reference for digital inputs DI1 to DI9 -
12 DI9
13 DI8
14 DI7
15 DI6
Bidirectional
Isolated Digital Inputs
Input Voltage:
(15 to 30Vdc)
Input Current:
11mA@24Vdc
Figure 3.5 - Description of XC22 connector
ATTENTION!
(*)ExternalPowerSupply.
(**)ForcurrentswitchS1toON.
-
+
(*)
+
-
+
-
COMDI
(*)
XC22
Connector
Function Specifications
16 PTC1 Motor thermistor
input
17 PTC2 PTC
Attention: 3,9k
Release: 1,6k
Minimum resistance: 100
18 GND
ENC
Reference for the
power supply of the
encoder input
-
19 + ENC Encoder input
power supply
Controlled 5Vdc or (8 to 24)Vdc
Current consumption: 50mA +
encoders current (*).
20 -
21 +
AO2 Analog output 2 (-10 to +10)Vdc or (0 to 20)mA
12 bits
22 -
23 +
AO1 Analog output 1 (-10 to +10)Vdc or (0 to 20)mA
12 bits
24 -
25 +
AI1 Differential Analog
Input 1
(-10 to +10)Vdc or (-20 to +20)mA
14 bits (**)
26 DI1
27 DI2
28 DI3
29 DI4
30 DI5
Bidirectional,
Isolated Digital
Inputs
Input voltage:
(15 to 30)Vdc
Input current:
11mA@24Vdc
20
CHAPTER3- INSTALLATIONANDCONFIGURATION
Figure3.6 showsthePTCconnectiontoterminals16and17
of XC22 connector, itsoperation under a motor temperature
raisecondition,anditsreturntothe regularoperation.
XC3 Connector: Profibus of the HMS Board
FortheconnectionoftheAnybus-Sboard,whichenablesthe
PLC to communicate in a Profibus DP or DeviceNetnetwork.
XC7 Connector: RS-232C
XC7Connector
1 5Vdc
2 RTS
3 GND
4 RX
5 GND
6 TX
Function
5Vdc supply
Request to send
Reference
Receives
Reference
Transmits
Specification
Currentcapacity:
50mA
-
-
-
-
-
Table 3.4 - Description of XC7 connector
XC17 Connector: CAN Network
XC17Connector
1 V-
2 CANL
3 SHEILD
4 CANH
5 V+
Specifications
-
-
-
-
(11 to 25)Vdc
50mA@24Vdc
Function
Reference(GND)forthe
CANopen power supply
CANL
Shield
CNAH
CANopen power supply
Ativo/SX1= 1Inativo/SX1=0Inativo/SX1=0
Ativo/SX1= 1Ativo/SX1= 1Inativo/SX1=0
Temperatureraise
TemperatureDecrease
Inactive/SX1=0
Inactive/SX1=0 Active/SX1= 1
Active/SX1= 1
Active/SX1= 1
Inactive/SX1=0
Temperatureraise
PTCresistancevariation(ohms).
Figure 3.6 - Using PTC
XC11 connector: PTC Circuit power supply
WhenthePTCsensorisused,theappropriatedcablemustbe
connected fromPLC2boardXC11connectortotheXC11from
thecontrolboard(CC9).
Table 3.5 - Description ofXC17 connector
ATTENTION!
Both ends of the CANnetwork bus shall be terminated with a
120 resistor. The resistor should be connected between
terminals CANLandCANH.
21
CHAPTER3- INSTALLATIONANDCONFIGURATION
Theusedencodershouldhavefollowingfeatures:
Supplyvoltage:15Vdc,withcurrentconsumptionlowerthan
200 mA;
2 quadrature channels (90º) + zero pulse with
supplementaryoutputs(differential):SignalsA,A,B, B, Z
andZ;
“Linedriver”typeor“Push-Pull”circuit;
Electroniccircuit isolatedagainstencoderframe;
Numberofpulsesrecommendedperrevolution:1024ppr.
Followtheinstructionsbelowwhenmountingtheencoderon
themotor:
Couplethe encoderontothemotorshaftdirectly(byusing
aflexiblecoupling,butwithouttorsionalflexibility);
Both motor shaft and metallic encoder frame must be
isolatedelectricallyagainst motor(min.spacing: 3 mm);
Useflexible couplingsofhighqualitytopreventmechanical
oscillationor“backlash”.
For electrical connection use shielded cable and lay it
separately (spacing >25cm) from the other wirings (power,
control cables, etc). If possible, install it inside a metallic
conduit.
XC9 Connector: Incremental Encoder 1 (Main)
Applicationsthatrequiremorespeedorpositioningaccuracy,
aspeedfeedbackofthemotorshaftbymeansofincremental
encoder is required. The inverter connection is realized
through the XC9 (DB9) connector of the PLC2 board. This
inputhasnoencoderfaultdetection
red
blue
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green
rose
white
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loop
Encoder
Max.recommendedlength:100m
BoardPLC2
Encoder connect.***
A A
H A
B B
I B
C Z
J Z
D +VE
F COM
E NC
G
XC9 Connector Description
3 A
2 A Encoder signal
1 B
9 B
8 Z
7 Z
4 +VE Source*
6 COM Reference 0V**
5 Ground
XC9 Connector
(DB9 - male)
+ENC*
* Powersupplyconnectedto XC22: 18 and19.
** Referencedto ground via1Fin parallelwith1k
*** Valid pin location for encoder HS35B-Dynapar. When other encoder
models are used, check the correct connection to meet the required
sequence.
Figure 3.7 - Encoder 1 connection
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