Magnetek IMPULSE®•R+ Owner's manual

IMPULSE

®

•R+ AC Regenerative System

Instruction Manual

Software #2012 September 2016

Part Number: 146-45009 R0

IMPULSE®•R+ Instruction Manual - September 2016

Contents:

Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-i

Product Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-i

Product Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-i

DANGER, WARNING, CAUTION, and NOTE Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-ii

Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iii

Chapter 1: Introduction

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Regenerative Unit Models and Enclosure Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Regenerative Unit Options and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Connecting Standard Configuration Devices and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Device and Wiring Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Device Selection and Specification Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Wire Gauges and Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Chapter 2: Specifications

Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Regenerative Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Heat Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Derating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Chapter 3: Mechanical Installation

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Precautions and Instructions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Chapter 4: Electrical Installation

Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Protecting Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Wire Gauges and Tightening Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

Control Circuit Terminal Block Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23

Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Terminal A2 Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

IMPULSE®•R+ Instruction Manual - September 2016

Using the Contact Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

Chapter 5: Start-Up Programming & Operation

Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

ALARM (ALM) LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Menu Structure for Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Powering Up the Regenerative Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Powering Up the Regenerative Unit and Operation Status Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Operation with the Drive Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Timing Chart for Turning the Power Supply On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Operation Command Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Chapter 6: Troubleshooting

Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Alarm and Error Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Fault Displays, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Alarm Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29

Operator Programming Error Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29

Diagnosing and Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31

Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31

Appendix A: Parameter List

Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Parameter Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

H: Multi-Function Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

o: Operator-Related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18

U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

Defaults by Regenerative Unit Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30

Appendix B: Standards Compliance

European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

EMC Guidelines Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

IMPULSE®•R+ Instruction Manual - September 2016

UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6

UL Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

UL Standards Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

Power Coordinating Reactor/Current Suppression Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19

Installing Standard Configurations Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19

CSA Standards Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-21

Conditions of Acceptability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

Installing Standard Configuration Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

Main Circuit Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

Low Voltage Wiring for Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

CSA for Industrial Control Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21

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IMPULSE®•R+ Instruction Manual - September 2016

i

Preface and Safety

including, but not limited to, this manual and software embodied within the product. This manual is

intended for the sole use of the persons to whom it was provided, and any unauthorized distribution

of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in

whole or in part by any means whatsoever without the expressed written permission of Magnetek.

Other companies and product names mentioned in this manual are trademarks of those companies.

Product Safety Information

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products

and adjustable frequency drives, power delivery systems, and industrial braking systems for material

handling applications. This manual has been prepared by Magnetek to provide information and

recommendations for the installation, use, operation and service of Magnetek’s material handling

products and systems (Magnetek Products). Anyone who uses, operates, maintains, services,

installs or owns Magnetek Products should know, understand and follow the instructions and safety

recommendations in this manual for Magnetek Products.

The recommendations in this manual do not take precedence over any of the following requirements

relating to cranes, hoists, lifting devices or other equipment which use or include Magnetek

Products:

• Instructions, manuals, and safety warnings of the manufacturers of the equipment where the

Magnetek Products are used,

• Plant safety rules and procedures of the employers and the owners of the facilities where the

Magnetek Products are being used,

• Regulations issued by the Occupational Health and Safety Administration (OSHA),

• Applicable local, state, provincial, or federal codes, ordinances, standards and requirements, or

• Safety standards and practices for the industries in which Magnetek Products are used.

This manual does not include or address the specific instructions and safety warnings of these

manufacturers or any of the other requirements listed above. It is the responsibility of the owners,

users and operators of the Magnetek Products to know, understand and follow all of these

requirements. It is the responsibility of the employer to make its employees aware of all of the above

listed requirements and to make certain that all operators are properly trained. No one should use

Magnetek Products prior to becoming familiar with and being trained in these requirements

and the instructions and safety recommendations for this manual.

Product Warranty Information

Magnetek, hereafter referred to as Company, assumes no responsibility for improper programming

of a device (such as a drive or radio) by untrained personnel. A device should only be programmed

by a trained technician who has read and understands the contents of the relevant manual(s).

Improper programming of a device can lead to unexpected, undesirable, or unsafe operation or

performance of the device. This may result in damage to equipment or personal injury. Company

shall not be liable for economic loss, property damage, or other consequential damages or physical

injury sustained by the purchaser or by any third party as a result of such programming. Company

neither assumes nor authorizes any other person to assume for Company any other liability in

connection with the sale or use of this product.

For information on Magnetek’s product warranties by product type, please visit www.magnetek.com.

IMPULSE®•R+ Instruction Manual - September 2016

ii

DANGER, WARNING, CAUTION, and NOTE Statements

Read and understand this manual before installing, operating, or servicing the regenerative unit. The

regenerative unit must be installed according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these messages

could cause fatal injury or damage products and related equipment and systems.

NOTE: A NOTE statement is used to notify installation, operation, programming, or maintenance

information that is important, but not hazard-related.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury. This signal word is to be limited to the most extreme situations.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in

minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

NOTICE indicates a potential equipment damage message.

IMPULSE®•R+ Instruction Manual - September 2016

iii

Service Information

For questions regarding service or technical information, contact:

1.866.MAG.SERV

(1.866.624.7378)

World Headquarters

Magnetek, Inc.

N49 W13650 Campbell Drive

Menomonee Falls, WI 53051

1.800.288.8178

Magnetek, Inc. has additional satellite locations for Canada and the United States. For more

information, please visit http://www.magnetek.com.

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Chapter 1

Introduction

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IMPULSE®•R+ Instruction Manual - September 2016

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Model Numbers

Perform the following tasks after receiving the regenerative unit:

• Inspect the regenerative unit for damage. If the regenerative unit appear damaged upon receipt,

contact the shipped immediately.

• Verify receipt of the correct model by checking the information on the SO label.

• If you have received the wrong model or the regenerative unit does not function properly, contact

your supplier.

Figure 1-1: Model Numbers

Three-Phase 230 V Class Three-Phase 460 V Class

Model

Rated Output Capacity

(HP)

Model

Rated Output Capacity

(HP)

5 5

7 7

99

3113

91 19

32 23

7227

83 38

7447

71

58

89 71

141 98

141

201

282

402

2 014-R+

No. Voltage Class

4

3-phase, 380-480 VAC

2

3-phase, 200-240 VAC

'

Drive

Model

014

020

027

041

055

068

081

112

138

207

282

413

007

011

015

022

030

036

043

058

073

089

109

149

217

320

440

629

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1-4

Regenerative Unit Models and Enclosure Types

Two types of enclosures are offered for R+ regenerative units:

• IP00/Open Type enclosure models are designed for installation in an enclosure panel that

serves to protect personnel from injury caused by accidentally touching live parts.

• IP20/NEMA Type 1 enclosure models mount to an indoor wall or in an enclosure panel.

Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type

1 protection while retaining IP20 conformity.

Table 1-1 describes regenerative unit enclosures and models.

Table 1-1: Models and Enclosure Types

Voltage Class

Enclosure Type

IP20/NEMA Type 1 IP00/Open Type

230 V Class Models

2014-R+ 2138-R+

2020-R+ 2207-R+

2027-R+ 2282-R+

2041-R+ 2413-R+

2055-R+ --

2068-R+ --

2081-R+ --

2112-R+ --

460 V Class Models

4007-R+ 4073-R+

4011-R+ 4089-R+

4015-R+ 4109-R+

4022-R+ 4149-R+

4030-R+ 4217-R+

4036-R+ 4320-R+

4043-R+ 4440-R+

4058-R+ 4629-R+

IMPULSE®•R+ Instruction Manual - September 2016

1-5

Regenerative Unit Options and Peripheral Devices

Table 1-2 lists the names of the various peripheral devices, accessories, and options available for

Magnetek regenerative units. Contact Magnetek or your Magnetek sales representative to order

these peripheral devices.

• Device Installation: Refer to the corresponding option or peripheral device manual for installation

instructions.

Table 1-2: Available Peripheral Devices

Option Model Number Description

Power Options

24 V Power Supply

PS-A10L (230 V class)

PS-A10H (460 V class)

Provides power supply for the control circuit and option

boards.

NOTE: Parameter settings cannot be changed when

the drive is operating solely from this power

supply.

Interface Options

LED Operator JVOP-182

5-digit LED operator; max. cable length for remote usage:

3 m

LCD Operator

Extension Cable

144-25237: 1 m

144-25238: 3 m

Cable for connecting the LCD operator.

Communications Option Cards

EtherNet/IP Interface SI-EN3

Used for running or stopping the regenerative unit, setting

or referencing parameters, and monitoring input current,

output voltage, or similar items through Ethernet/IP

communications with the host controller.

Modbus TCP/IP

Interface

SI-EM3

Used for running or stopping the regenerative unit, setting

or referencing parameters, and monitoring input current,

output voltage, or similar items through Modbus TCP/IP

communications with the host controller.

Monitor Option Cards

Analog Monitor AO-A3

Outputs analog signal for monitoring the output state (input

frequency, output voltage etc.) of the regenerative unit.

Output resolution: 11 bit signed (1/2048)

Output voltage: 0 to 10 VDC (non-isolated)

Terminals: 2 analog outputs

Digital Output DO-A3

Outputs isolated type digital signal for monitoring the run

state of the regenerative unit (alarm signal, during run,

etc.)

Terminals: 6 photocoupler outputs (48 V, 50 mA or less)

2 relay contact outputs (250 VAC, 1 A or less 30 VDC, 1 A

or less)

IMPULSE®•R+ Instruction Manual - September 2016

1-6

Connecting Standard Configuration Devices and

Peripheral Devices

Figure 1-2 illustrates how to configure the regenerative unit with standard configuration devices,

peripheral devices, and options.

• Refer to the specific manual for the devices shown below for more detailed installation

instructions.

NOTE: Refer to Standard Connection Diagram on page 4-3 for details on connecting standard

configuration devices.

Figure 1-2: Connecting Standard Configuration Devices and Peripheral Devices

NOTE: If the regenerative unit is set to trigger a fault output when the fault restart function is

activated (L5-02 = 1), then a sequence to interrupt power when a fault occurs will turn off

the power to the regenerative unit while the regenerative unit attempts to restart. The

default setting for L5-02 is 0 (fault output active during restart).

<1> Select these peripheral devices for the drive. Refer to the drive manual for more detailed instructions regarding these devices.

<2> A corresponding power coordinating reactor and current suppression reactor that consider the saturation current and thermal factors are

required for each model of regenerative unit. Always install the specified devices.

C

o

p

y

V

e

r

i

fy

R

e

a

d

LOCK

YASKAWA

JVOP-181

USB Copy Unit

COM ERR

Motor

U/T1

R/L1

S/L2 T/L3 V/T2 W/T3

Ground

r1/ 11

1/ 21

t1/

31

Line Breaker

(MCCB)

or

Leakage

Breaker

Magnetic

Contactor

(MC)

Surge

Absorber

Zero-phase

Reactor

Power

Supply

Current

Suppression

Reactor

Standard

Configuration

Devices

<2>

Power

Coordinating

Reactor

Fuse

Regenerative Unit

Ground

Drive

Ground

R/L1 S/L2 +3T/L3

PC

USB

Copy Unit

USB Cable

(Type-AB, sold separately)

LED Operator/LCD Operator

USB Cable

(Type-AB)

Engineering

Software Tools

IMPULSE Link

24 V Power

Supply

X

Y

Z

R

S

T

+

-

Peripheral

Devices

<1>

U

V

W

X

Y

Z

<$,

IMPULSE®•R+ Instruction Manual - September 2016

1-7

Device and Wiring Specifications

Device Selection and Specification Tables

Table 1-3: Rating (230V Class)

Table 1-4: Rating (460V Class)

Voltage Class 230V Class

Model

2014-

R+

2020-

R+

2027-

R+

2041-

R+

2055-

R+

2068-

R+

2081-

R+

2112-

R+

2138-

R+

2207-

R+

2282-

R+

2413-

R+

Power

Coordinating

Reactor

Part

Number

006-

3306

006-

3308

006-

3310

006-

3312

006-

3314

006-

3316

006-

3316

006-

3224

006-

3226

006-

3328

006-

3328

006-

3234

Rated

Current

[A]

18 25 35 45 55 80 80 130 160 200 250 400

Inductance

[mH]

0.8 0.5 0.4 0.3 0.25 0.2 0.2 0.2 0.15 0.11 0.045 0.06

Heat Loss

(W)

36 48 49 54 64 82 82 180 149 168 154 333

Current

Suppression

Reactor

Part

Number

006-

3304

006-

3308

006-

3308

006-

3310

006-

3314

006-

3316

006-

3320

006-

3320

006-

3322

006-

3324

006-

3328

146-

10208

Rated

Current

[A]

12 25 25 35 55 80 100 100 130 160 250 320

Inductance

[mH]

1.25 .5 0.5 0.4 0.25 0.2 0.15 0.15 0.1 0.075 0.045 0.04

Heat Loss

(W)

26 48 48 49 64 82 94 94 108 116 154 224

Fuse

Part

Number

144-

19997

144-

19997

146-

17030

146-

17024

144-

19789

146-

17025

146-

17026

146-

17027

146-

17027

144-

19790

140-

10794

140-

10795

Rated

Current

[A]

20 20 30 50 60 80 100 150 150 200 350 500

Heat Loss

(W)

2.6 2.6 3.0 9.9 11.6 11 13 19 19 30 60 70

Voltage Class 460V Class

Model 4007-R+ 4011-R+ 4015-R+ 4022-R+ 4030-R+ 4036-R+ 4043-R+ 4058-R+

Power

Coordinating

Reactor

Part

Number

006-3205 006-3206 006-3208 006-3210 006-3212 006-3212 146-10117 006-3218

Rated

Current

[A]

8 12182535354555

Inductance

[mH]

3 2.51.51.20.80.80.70.5

Heat Loss

(W)

29 31 43 52 54 54 62 67

IMPULSE®•R+ Instruction Manual - September 2016

1-8

Current

Suppression

Reactor

Part

Number

146-10116 006-3205 006-3206 006-3208 006-3208 006-3210 146-10117 006-3218

Rated

Current

[A]

8 8 12 18 25 35 45 55

Inductance

[mH]

5 3 2.51.50.50.40.70.5

Heat Loss

(W)

25.3 29 31 43 48 49 62 67

Fuse

Part

Number

146-17029 146-17029 146-17029 146-17030 146-17030 146-17031 146-17031 140-10785

Rated

Current

[A]

15 15 15 30 30 50 50 60

Heat Loss

(W)

1.9 1.9 1.9 3.0 3.0 5.9 7.0 10.3

Voltage Class 460V Class

Model 4007-R+ 4011-R+ 4015-R+ 4022-R+ 4030-R+ 4036-R+ 4043-R+ 4058-R+

Voltage Class 460V Class

Model 4073-R+ 4089-R+ 4109-R+ 4149-R+ 4217-R+ 4320-R+ 4440-R+ 4629-R+

Power

Coordinating

Reactor

Part

Number

006-3219 006-3219 006-3222 006-3226 006-3228 006-3232 006-3234 006-3236

Rated

Current

[A]

80 80 100 160 200 250 400 500

Inductance

[mH]

0.24 0.4 0.3 0.15 0.11 0.09 0.06 0.05

Heat Loss

(W)

86 86 84 149 168 231 333 340

Current

Suppression

Reactor

Part

Number

006-3219 006-3316 006-3320 006-3322 006-3326 006-3328 146-10203 146-10204

Rated

Current

[A]

80 80 100 130 200 250 400 500

Inductance

[mH]

0.4 0.2 0.15 0.1 0.055 0.045 0.03 0.025

Heat Loss

(W)

86 82 94 108 124 154 231 266

Fuse

Part

Number

146-17032 146-17033 146-17034 146-17034 140-10793 140-10794 140-10795 140-10796

Rated

Current

[A]

80 100 150 150 250 350 500 630

Heat Loss

(W)

14.3 18.0 19.9 30.3 42 60 70 80

IMPULSE®•R+ Instruction Manual - September 2016

1-9

Wire Gauges and Tightening Torque

Use Table 1-5 to select the appropriate wires and crimp terminals for power coordinating reactor,

current suppression reactor, and fuse holder.

NOTE: 1. Wire gauge recommendations based on continuous current ratings using 75°C 600

VAC vinyl-sheathed wire assuming ambient temperature within 40°C.

Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the

voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the

terminal block. Use the following formula to calculate the amount of voltage drop:

Line drop voltage (V) = √3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-

3

Table 1-5: Wire Gauge and Torque Specifications

Model Terminal

For U.S.A. <1> For Europe and China <2>

Screw

Size

Tightening

Torque

lb-in

(N-m)

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

mm

2

Applicable

Gauge

mm

2

230 V Class

2014-R+

U, V, W

12 12 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

2020-R+

U, V, W

12 12 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

2027-R+

U, V, W

12 12 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

2041-R+

U, V, W

10 10 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

2055-R+

U, V, W

8 8 to 6 6 6 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

2068-R+

U, V, W

8 8 to 1 10 10 to 25 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

2081-R+

U, V, W

6 6 to 1 10 10 to 25 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

2112-R+

U, V, W

4 4 to 1 16 16 to 35 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

2138-R+

U, V, W

2 2 to 2/0 25 25 to 70 M8

47.8 to 53.1

(5.4 to 6.0)

X, Y, Z

R, S, T

<1> Gauges listed here are for use in the United States.

<2> Gauges listed here are for use in Europe and China.

IMPULSE®•R+ Instruction Manual - September 2016

1-10

2207-R+

U, V, W

2/0 2/0 to 250 50 50 to 95 M8

119.5 to

132.8

(13.5 to 15.0)

X, Y, Z

R, S, T

2282-R+

U, V, W

1/0 × 2P 1/0 to 300 70 70 to 150 M12

283 to 354

(32.0 to 40.0)

X, Y, Z

R, S, T

2413-R+

U, V, W

3/0 × 2P 3/0 to 600 95 × 2P 95 to 240 M12

283 to 354

(32.0 to 40.0)

X, Y, Z

R, S, T

460 V Class

4007-R+

U, V, W

10 10 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

4011-R+

U, V, W

10 10 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

4015-R+

U, V, W

12 12 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

4022-R+

U, V, W

12 12 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

4030-R+

U, V, W

10 10 to 6 4 4 to 16 M4

18.6 to 20.4

(2.1 to 2.3)

X, Y, Z

R, S, T

4036-R+

U, V, W

10 10 to 1 10 10 to 25 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

4043-R+

U, V, W

8 8 to 1 10 10 to 25 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

4058-R+

U, V, W

8 8 to 1 10 10 to 25 M6

31.9 to 35.4

(3.6 to 4.0)

X, Y, Z

R, S, T

4073-R+

U, V, W

6 6 to 2/0 10 10 to 70 M8

47.8 to 53.1

(5.4 to 6.0)

X, Y, Z

R, S, T

Model Terminal

For U.S.A. <1> For Europe and China <2>

Screw

Size

Tightening

Torque

lb-in

(N-m)

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

mm

2

Applicable

Gauge

mm

2

<1> Gauges listed here are for use in the United States.

<2> Gauges listed here are for use in Europe and China.

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