ESAB PREST-O-LITE® R-511LPG Fuel Gas Regulator Troubleshooting instruction

Brand: ESAB

Model: PREST-O-LITE® R-511LPG Fuel Gas Regulator

Type: Troubleshooting instruction

INSTRUCTIONS for

F-15-272

January, 2001

Be sure this information reaches the operator.

You can get extra copies through your supplier.

PREST-O-LITE

R-511LPG FUEL GAS REGULATOR

P/N 21820

SPECIFICATIONS

Gas Service ..................................................................................... FG-2, propane, MAPP*

Inlet Connection ..................................................................................................... CGA-510

Outlet Connection .......................................................................... CGA-021 (3/8"  24LH)

Delivery Pressure Range ..................................................................................... 0 - 45 psig

Flow Capacity ...................................................................................................... 0 - 130 cfh

Gauges: Cylinder Pressure ....................................................................................... None

Delivery Pressure ........................................................... 1-1/2-in. dia.; 0 - 60 psi

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe prac-

tices for oxy-fuel gas equipment, we urge you to read our booklet Precautions and Safe Practices for Welding, Cutting, and

Heating, Form 2035. Do NOT permit untrained persons to operate this equipment. Do NOT attempt to operate this equipment

until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your

supplier for further information.

The regulator covered by these instructions is listed by Underwriters Laboratories only when used in combination with parts

manufactured by ESAB Welding & Cutting Products to the specifications on file with Underwriters Laboratories, Inc., and when

they are used in the gas service for which they are designed and listed. The use of other parts that cause damage or failure to the

equipment will void the manufacturers warranty.

CONNECTING:

1. Before attaching the regulator to a tank (cylinder)

open the tank valve slightly, for an instant, then close

it. This will blow out any dust or dirt which may be in

the valve outlet. Never open the tank valve near hot

work, a spark-creating device, or any other possible

source of ignition.

2. Attach the regulator to the tank valve. Tighten the

connection nut with a wrench.

3. Attach hose with correct fittings to the regulator out-

let and to the torch or other appliance. (All fuel gas

hose connection nuts have left-hand threads.)

Tighten the connection nuts with a wrench.

4. Make sure the shutoff valve on your torch or other

appliance is closed. Then open the tank valve about

one-quarter turn. When opening the tank valve, al-

ways stand to one side of the regulator, not in front

of the gauge face.

*Registered trademark of Air Reduction Co.

TESTING FOR LEAKS:

1. Turn the pressure-adjusting screw on the regulator

to the right (clockwise) until the delivery-pressure

gauge shows at least 40 psi pressure. Using a thick

solution of soap and water, applied with a small

brush, test for leaks at the tank valve, regulator con-

nections, hole on top of pressure-adjusting screw,

and torch or appliance connection. If you find a leak,

correct it before continuing. (A leak around the stem

of a fuel gas tank valve can often be corrected by

tightening the valve packing nut with a wrench. If

this will not stop the leak, remove the tank, tag it to

indicate valve stem leakage, and place it outdoors

in a safe spot until you can return it to your supplier.)

If there is a leak at the vent hole at the top of the

pressure-adjusting screw, DO NOT USE THE

REGULATOR. Immediately remove it from the cyl-

inder and return it to your PREST-O-LITE dealer or

to an ESAB welding equipment distributor to be re-

paired.

any possible source of ignition. Accumulations

of gas in certain proportions may explode if ig-

nited.

2. NEVER store LFG tanks (cylinders) in a closed

or confined space, such as a closet, tool box, or

automobile trunk.

3. NEVER solder a container that contains or has

contained flammable liquids or vapors (includ-

ing gasoline, benzene, solvents, and similar

materials) unless the container has been thor-

oughly purged of all traces of flammable mate-

rial and vapors.

4. Before starting work always test for leaks around

all joints with a soapy water solution.

5. NEVER use a flame to test for leaks of flammable

gases.

6. NEVER use a tank with a leaking valve.

7. DO NOT attempt any repairs to an LFG tank, ex-

cept to tighten the packing-gland nut on the

valve.

8. DO NOT abuse or drop tanks or handle them

roughly.

9. NEVER use a tank as a roller or support.

10. NEVER use a hammer, wrench, or pliers on an

LFG tank valve which is fitted with a handwheel.

11. NEVER allow full tank pressure to enter the hose.

Always use a regulator when there is a needle

valve on the torch handle.

12. NEVER lay a torch down unless the gas flow has

been shut off. If you want to maintain a pilot

flame when you stop work for short intervals,

provide a rack or stand for the torch, away from

combustible materials. Do not leave it unat-

tended unless you are sure there is no danger

of its being disturbed by unauthorized persons.

13. Examine your hose for leaks frequently. Dipping

it in a bucket of clean water, with the pressure in

the hose, is the quickest and easiest way.

14. DO NOT use hose that is worn, or any equip-

ment that is in need of repairs.

15. DO NOT start fires. Be very careful when work-

ing near combustible material.

16. Fuel gas tanks (cylinders) are equipped with fus-

ible-metal safety devices. NEVER store tanks

near radiators, furnaces, or other heat sources.

PREST-O-LITE is a registered trademark of ESAB Welding & Cutting Products.

F-15-272 1/2001 Printed in U.S.A.

SETTING WORKING PRESSURE:

1. Open the torch or appliance valve and then quickly

reset the regulator to deliver gas at the desired work-

ing pressure by turning the pressure-adjusting screw

(clockwise to increase pressure; counterclockwise

to decrease). Close the torch or appliance valve im-

mediately after resetting the regulator.

STOPPING WORK:

Whenever you stop work, and you are going to leave

the outfit unattended, follow this procedure:

1. Close the tank (cylinder) valve.

2. Turn the pressure-adjusting screw on the regulator

in and open the torch or appliance at the end of the

hose. This will bleed the gas from the system down-

stream of the tank (cylinder) valve.

3. Back out the pressure-adjusting screw on the regu-

lator.

REPAIRING:

Regulators in need of repair should be returned to your

Prest-O-Lite dealer or to an ESAB welding equipment

distributor. NEVER remove the pressure-adjusting screw.

If you have your own properly-equipped and staffed re-

pair facility, repair parts information for this regulator is

available on request to your distributor. Request Form

15-264 which covers all regulators listed on this sheet.

SAFETY PRECAUTIONS

1. DO NOT let liquefied fuel gas (LFG) escape near

ESAB PREST-O-LITE® R-511LPG Fuel Gas Regulator Troubleshooting instruction

ESAB PREST-O-LITE® R-511LPG Fuel Gas Regulator Troubleshooting instruction

ESAB PREST-O-LITE® R-511LPG Fuel Gas Regulator Troubleshooting instruction

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