Eagle TPO-9 Operating instructions

TP0-9

/

TP0-9A

/ MX-9A

(9000LBS.

CLEAR-FLOOR/

ASSYMETRIC LIFTS)

INSTALLATION

AND

OPERATION

MANUAL

DATE INSTALLED:

_____

_

SERIAL#

______

_

(EAGLE)

,.

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• .

.....

INSTALLATION AND

OPERATION

MANUAL

MODEL

TP0-9/TPO"'"s·A

MIN

POST

LIFTS

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Parts

Checklist

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Column

Number

I

Item

Description

--:

·:

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..

-

i

T?0-9fi'?iJ-g;.;

.3

2

-

I

33'9"

x ~/8" c~bles with four nuts and washers

2

12.5'' x 36" pistons with

railers

On Top

I

.

..

. ..._

..

1

I

Power

unit

1 I

"O"

parts box

4 I Telescoping arms

1 I

Overhead

beam

In

Parts

Box

I

1

r

7i"

hose

1

I

..

~ti"

hos.0-

! .

-.......,,

. -

4 . !

Arm

pivot prns

4

1

Truck

adaoter

. . I

4 l

Scinwos

1 2 I

Anchor

batts

1 i Catalca ·

>(

1 i S

mat!

parts

b.sg

_

Small

Parts

8aa

·

~

\

ii16"wire

I

i

2

1

:=srn..1!~s

I

2

1

5_· cice fer oiston

I

1

!

St

thread T wiO-:ina

I

. . V

2

' ~,.,FM

elbow

'

'-t

I

!

I

..,.w/

• ,

4

;

:/'i

6''

1 S

ni'J

oc;::,

nuts

4

!

5116"

18

nuts

·

4

! _5/16'' x

1"

hex bolts

15

i

Shims

2 I¼" ciugs

I

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i

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.

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Parts

Checklist

Notes

about

your

Eagle@

Lift .

Installation Instructions -

-

...

..

....

.

...

. . -... ,,· . . .

..

~

. •.

-·

Step

1 Measure lift

area

and

check

for defects

Step 2 Cylinder assembly

TP0-9/lPO-SA

.

-2

Step 3

Faslticn

columns

and

uprights,

Je,,e1

columns

ar;c:

i

nstall

tap

team

Step 4

Step

5

Step 6

Step

7

Step 9

Step

10

Operation

lnstail anchor bolts and re-!eve! c~!umns

lr.stail and adjust cables

Install power

unit,

hoses and

cu

t-

-cff cable

lns!al

!

arms

Install spi

nup

pads

anc!

check

hslglit

adapters

Test

and

adjust

lift

Learn

proper cperaticn and recheck lift components

Maintenance

Schedule

Please

read

and

fellow

the

maintenance

guide

Troubleshooting Guide

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.

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--

·

Important

notes about your

Eagle@

Lift

...

•

Da

not

install

this

lift

on any asphalt

surface

,

T?Q.g{i"?0•9A

-4

•

Do

not

install

this

unit

on

any

surface othei t"ian concrete cocrmitiG

tc

minimum

specifications.

•

Do

not

install

this

lift

:over expansion joints

or

cracks.

Check

with

buildng

architect.

• De net

ir.stafl

this

rift

on

a

sacond

ftcar

with a

casement

ban$at:--

;

withct..t

written

authorizaticn

from building architect.

• A

good

leve!

flee, is

recommended

for

prep

er

lift

cperaticn

arid

i

nst~

i!

at

i

cn

.

Cament

shculc

::s a minimur.i

of

4n

thick and

3,000

psi

tens

il

e st

:-anGth

with

steel er

fleer

mesh

rsinfcrcsment.

•

The

i·ift

1s

intsr;cac:

to

raise

the

entire

bcdy

cf

the

vehicle

only

. Dor.ct

attempt

ta

!ift

cr:iy ;art of the vehic!e.

lmprc;:sr

use

of

t:his

:Ci.!i~msr:

t

c:Ju!d resuit in

cat;1age

to

the

!ift

,

yaursalf

er

ether

praparty.

•

The

iift

is

1ntsr:ce~

tc lift vehic!es cr.ly. It is

nc:

cesighat

ta

!ift

ar.

y ;:ers-:~

er

equipmem c:ntaining

persons.

•

AH

psrsons

ust~c

this

equicrnent ·should

be

cua!ified,

rescons

l

c:s

cerscns

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manual.

•

Fer

specific:atlcns

en

concrete pads; please:

call

fer

technical

assistance.

•

Improper

insta!laticn can cause

damage

or

injury

. Manufacturer

will

assume

no

liabiiity

far icss or

damage

of

any

kind, expressed

or

i

mplied.

resulting frcm improper installation

or

use

cf

t'1is product.

Read

t'is

installation

and

operation

manual

in

its entirety before attempting

to

install

the

Ii~

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lnstaitation

Manual

TP0-9/TP0-9A

.

·

......

...

Step 1: Measure

lift

area

and

check area

for

defects

T?Oa9/T?O-SA

..

5

The first step to

any

sw~essful installation is to

measure

the bay

f~-"rrect

positioning

of

the lift.

Msasure

the width

of

your

doori.vay

and

divide lt

by

two.

This will give you the center

of

your doorway.

Maka

a

mark

on the ficcr at

the

··

center

of

the

door-Nay

and measure.from the

side-wc:U

to center

mark.

Note

U1s

distance

and

measure the

S?me

distance

from

the

side

wall

at the fr=;;t

of

the

shop. Now snap a chalk

line

between the

two

marks--this

is the csr.tsr line fer

your

lift

Measure

71

~

(TP0-9A)

or

68" (TP0-9)

from

the

center

line to each

s;ce

cf

the

csnte!"

Hne---atfront-21

,

t!

r

;.:::r

of

the

shoo.--Snao

two

mere

lines.

I

hes:

are

ycl!~

I '

lift's

01:.;ter

dimensions (

Sf;;e

Figure 1

).

'

I

-4"

MIN

,2

..

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OFmAAL.

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WAW..

.S?AC:NG

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1~"'

i'1"

;

(i?O.aA)

-

{il=O..SA)

~

58'"

)I

..

83'"

-+

{1'?0-8)

(T?c.a)

I

C!NT'::R

UN~

SHOP

ARE.A.

FlGURE:

1

NO

i E:

If

ycu have less than

4~

between the

wa/1

and

your

out::rcfmensicn,

you

should

move

the lift

over

to allow

for

at

least

4"

of

space. Eagle =~uipment

recommends 12" between the wall

and

the outer dim~nsion,

but

wher.:

that

.

is

not

possible,

4"

is acc.eptable.

';

Installation

Manual

TP0-9/TP0-9A

Step

1:

continued

·

--

Measure

13' (TP0-9A)

or

11' 6"

(TP0-9)

from

each

side

of

the shop

deer,

snap

hcrizantal chalk line

as

shown.

Use square and measure 12"

from.gen

sid;

~f

previous chalk line

on

each side and snap horizontal chalk line

as

shewn

.

WORKBENCH

cmm:::R.

LINS

...

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SHCFARE.;

~:GURE2A

fer

i?O~SA

WORKBENCH

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SHOFAREA l

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FiGURE2S

fer

TP0-9

..

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· • ' ·

'--

T?0-9/TP0-9,a..

·

-7

_

..

...

ln~tallation Manual

TP0-9!TP0-9A

Step

2: Cylinder preparation

.

Power

unit

side

.

.,.

.

. . .

..

~

..

With

the

column lying

on

the ground, remove

the

plast

ic (square head)

plug

.

NOTE:

Some

hydraulic cylinders may have two

plugs.

Use

the

plug

···

w1THOUT FLOW

RISTRJCTOR.

Make

sure

the

cylinder

open port

faces

the

opening in the back of the

c9_lumn.

Stand

the

column

up

and assemble

the

nipple

and

the elbow fitting· into the

rear

facing

port

using

Teflon tape.

Se

sure

the elbow fitting is facing up when tight

(see

Figure

3).

Repeat

this process far the other side.

MAINS!OE

(PC;NE~ UNIT)

CYWNOER

(7-

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INSiAU.. 0

NIPPL?

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USETEFt.ON

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ON

Tri'RS.ADS

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INSTALL i I

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FITTIN(;i . . / I

MAK.c:SURE

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('OINTING

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F1GURE

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INSTALL

90

ce~

FITTING

.

MA~

$UR:

i=iTTlNG

IS

POINTINGUP'#ARO

tm;;tallation Manual

TP0,9/TP0-9A

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TP0-9fi?0-9.A.

.g

!

Step

13:

Position

columns

and

uprights,

level

columns

and install

top

beam.

Examine

the

arsa whsre your lift

is

going. Check

fer

iarge

cracks

in

the

fiocr,

expcmsion joints and fer overhead obstructions.

If

eit'ier

column_

LSJ1

_

9ing

to

sit

across

or

on top of

an

expansion joint, you may

need

to

move

the lift

to

a

differsnt

location.

NOTE: Bolt holes

in

the

base

plate should be at

least

4"

from

any

expansion joint

or/arge

rack.'

.You

will need at least

12'

of

unobstructed

eeiling

height.

Position th~ columns

as

shown in Figure 4.

We

rec~l'7.imend placing

the

power

unit

on

the

passanger sfda

far

ease

of

operation.

lnstail

the

uprights

so

the

threaded

rod$ at ths tcp face each other (the

thrsaded

rads

should facs the

center

llne). Hand tighten fer now. Using a

four

foot

level, ¾" fiat

washers

and

shims provideq,

shir.7

the colt .

.(mns

level, front-to-back

and

side-tc-sk::s.

ReG.-isck

the

uprights

tc

see

that they are facing each other.

If

not

, rotate

the

c~!umns

as

needed

an

.d be sura

tc

.kesp the base plates an

the

line.

Cl:NiER

!.!NE

CZ:Ni=R

L!NE

!-

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••

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....

--

1 .

I

T?0-9

LA.'t'OUT

FiGURE4

TF0-9A

LAYOUT

T

You

sre

now ready to install Uprights and

the

Top

Beam.

Ca.try

the

beam

to

the

tap

and

hook

each side to

the

top of an upright; guic:!ing

tile

bolt

into

the

slot.

Hand

tighten

nuts on

.the

two bolts. (See Figure 5) .

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lnstarlation

Manual

TP0~9/TP0-9A

,,.

·

Check

the

columns again to

see

if they

are

!eve!

and

en

the

same

basa!ine.

Yau

may

need

to hammer tne.

columns

using

a

rubber

mallet,

toward

or away frcr.:

canter in ord~r

to

get than level.

Be

sure

ta

keep the columns

even

en

the

basalina.

The

outer

c1mensions

are

not

as

import~nt

ct

this

pafnt. Check tcp

fer

space

between

the upright

and

top

beam

.

You

shoulc.haVe

less

than¼"

between. If you

have

rncra,

tighten nuts at top

beam

on

both

sides1:":c

re-[evel

the c~I umns.

NOTc::~

Double

check

-

f!!verything

now-next

step

is permanent!

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FIGURE 5

CROSS BAR

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Installation

Manual

TP0-9/TP0-9A

. -.

·--

.

Step

4:

fnsta!I anchor botts and

re-level

columns

.

-

You

wiii

need a

rctar1

hammer with a ¾''

t:aibide

mcscnry

bit (mcst

rsmal

Ci.!tlet:i

can-1

them).

Do

net

usa

a

regular

drill

and

bit!

.

Your

ticor

must be a

minimum

of

4''

thick

.

and

2,400

psi

concrete ar cettat.

Usir,~

··yau

rctary

hammer,

driH

~Nelve

¾" hales. Drill

through

the

fleer

and

hammer

ma

anchor

bolts in

half-way

(in~~ll the nut

and

flat

washer

on

the belt

befcrs

plac:ng

them

into

the

hale).

..

NOTE=: Be careful net to

move

the columns

when

drfiling.

One

way

to

avcfd

this

is

to

drill

tr.e

he/es

and

placs

the

bolts

cne-at-a-time

and

sav~

tha

insic:!a

hole

fer r

ast.

Recheck

the

level of sa•:h

column

and

place

shims

arcund

or

besk:e

eac~

ccit

and

whsraver

tr

era

:s

s;ace. Ha~mer

the

anchcr

belts

a!I the

way

c:wr..

Usin~

a

torct.:s

wrench,

tich:an

tha

anchcr

bolts

to

120

ccur.ds

of

tcrci..:e. Recheck

the

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le

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solid

instai!ation am: yaars

c~

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free

ssrvica.

Step

S:

lnstaH

and

adjust

cables~

Using

two

people, a

fcr.-<..;ift

er shop crane, lift

each

carriage

to

the

ssc:nd

er

third

leek.

Allow

eac., carriage

to

rast

en

the

locl<s

and

me~sute

each

side

tc

t:e

sure

t~ey

are

at the sams height Unwrap

the

two f.arge cables and

se~arat:

tr.em.

Rem

ave

the

fcl.!r

¼"

lack nuts and

fcur

¾"

thin

fiat

washers. P!a,:s

nuts

and

~.vc

flat

washers

cii

eac.i-i

carriage

so

they

are

easy

to

get

at.

With

ycur

back to the

deer

and

standing

between

the

posts,

turn to

yaur

left.

Tnis will

be

called the

"le-rt°

column. Tne side closest

to

the

front

wail

wiil

be

the

front

end

and

the sics c:osest

to

the

door

will

be

called

the

back.

Grab

cne

cable

end

and

run

it

ever

the left

front

pµHey

on

the

upright

c~wn

throu;h

the slot

in

tie

upright

and

through the hcle

in

the

comer afthe

carrta~e.

Drop

the

end

down

en tt:e floor, grab the

end

and

put

a flat

washer

and.

r.ut

en

it.

Tighten

the

nut

abcut2!3

of

the

way

on

the

rad.

Grab

the

other

end

cf

the

same

cable

and

run

it

over

the

top

of

the front

right

pulley,

down

through the slat and

straiGht

down

inside the carriage

to

the floor.

Run

the

cable

under

the

pulley

en

. .

,-·

·-

~--··

-~·

..

Installation

Manual

TP0-91TP0~9A

·-·

·

.....

..

.

the

bottom,

up thrau~h

the

carria\;je 2nd

into

the

hcle

in

the

comer

cf

the

carricge.

Pull

the end through the hole.

Make

sure

the

other rad is new

sitting

ir.

the

hde

in

tiJe

ether

carriage.

If

you

see

less

than

2"

cf

rod sticking

up,

ycu.

car:

insta!I tMe

flat

washer

anc:

nut, oth;rwise

go

back

to

the

left

side and tifh~sn the

nut

mare

to take

up

the

slack. Install the other

cable

in

the

same

fashic,":,

st2rtir:~

fram

the

right

side

and

running it ever the

back

pufleys.

·

~=-

··-·with

beth

cables

in

placs,

you ars ready

to

adjust.

Start

on

the left

sic:s.

With

a

pair

of

vice

grips,

grab

the

t:;iqttam

of

the

shai~

where

thrsads

are

pcintir.;

up.

Placs

an

11/16''

deep

socket

an

the

nut

and

tighten

it

until the cable

wiU

;iv~

·about

11'

when ycu

push

on

it. Repeat

for

opposite side. \Bath

cabtes

si".ct..:

!

c:

no\iv

have

the

same

tension.

If locks don't

hit

at

the

same

time

on

the

way

u~

tichten

the

sids

that

hits first.

Recs.at

this until

locks

ancaae

at

tha

sar:-:a

time.

-.

. ' . - -

(Sse

Figure

6)

NO

I

c::::

c:::;

Do not ever tighten cables.

Tnis

wm

cause

lift

to lass

caJTjfr.g

ca.pacify

and

could

damage

the components

...

":.

~

..

....

: ,

_H

- •

••

,._ •

--

- - - • - •

--

~--

• . .

...

.

...

. • • • • • H

:••

.

-#

-"

-:

, .

.-

• ..

;-

• - •4•.

·-

•• :

••

.,

..;.

;•

..

~.

;-

. , _

,.;::

. ....

:~

.; -··

Installation

Manual

TP0-9/TP0-9A

·-

-

Step

6:

. Install power unit, hoses

and

cut-off

cable

Unpack

the

power unit frcm the box and

remove

the

weed

shipping

beard.

Inspect

the

unit fer

damage

before continuing.

Remcva

the plastic

cap

frcr.i

:t=

3/8"

port

on

the

side

of

the pump and install

the

"T'

fitting

found

in

the

parts

:ex.

Screw in the "T'

until

the

0-ring touches the pump

and

the ends ·

ara

..

fac:r,g

tr.e

tcp

cf

~he

motor

and

the

bottom

cf

the tank. Then

use

an

11

/16"

wre

r.

c:i

tc

···tighten

t'1e

tocking

nut

and-assure

a good

saa.L

a

screwdriver

to

prJ

df

the

1"

plast

ic cap

from

the

t_ank.

Place a

funnel

in

the

hole

and fill

tha

ta~k

wit:-;

3.5 gallons of

AW'J2

hydrau

·iic

oil.

TYPE

HOSE~

I '

I I

i~

I . '

i i

-...._,-

~

\CJ

I

~

.

~,Q-~

,,

~~

..:..~\I..:.

1~~

· .

TEE

A .

O'RING

.

FITTING

fj

FiTT1NG

M

TYPEJU

HOSE

FIGURE

7A

FOWER

r

UNIT

.--.---..::_

.. ·

.·.>

~

...

..

,

...

·: \

jt_

·:.'·• •{

Installation

Manual

TP0-9/TP0-9A

T?0-9fiP0-9P..

-13

Locate

the

four 5/16" x

1"

baits, four nuts

and

four

leek

nuts

in

the

parts

box.

Place

the

four ba!t;j

in

tlia four hales an

the

mounting

plate

on the

column,

then

place

the

four

nuts hand-tight onto the

four

bolts.

Hang

the

power unit

an

the

four

colts and put

tr.e

fcur lack nuts

in

place to

held

them,

Tighten

the

fcl.!r

nu:5

first,

then

the

lock nuts.

Unpack

the

long

hos€i

and

connect one

end

ta

ths

fitting

at

the

back

of

the

left

···column. Run the

hosa

up

_and

over the tap a!ang

the

tcp beam

and

dcwn

through

the

other side

to

th.e

top

of

the 7 fitting.

Yow

may

wish to

attach

the

hcsa

to

the

tap

beam

with wire ties

or

damps.

Attach

the

short

hcsa

to

the

bcttcm

of

the

"T'

and

then

to

the battom

of

the right column.

Check

all

fittings

to

be

sure

they

are

tight

to

avoid

leaks:

Attach

the

1 /16''

cable

tc

the

flat washer

at

the tao

cf

the

left

srde

uoricht

usir.c

• I - ,

'W

the

small·

aluminum

fern.ii

es.

Loop the

cable

thrm..:£;h

the

ferrule,

tnen

through

the

· washer 2nd back

t!ircuGh

the

ferrule. Crimp the ferr..:fe

to

hcid

the

ca::&.

Pass

the

cable

ti"'irOuGh

the washer en tha right side

anc

dov..rn through

the

srr:1=~

belt

hcle

in

the

middle

cf

die upright.

Loop

the

cable

thrcu~h

the

eye on

tr.e

c:.:tcff

s~vvitch

box,

sacc:fe

'1Vit;i.

ferrule.

cutoff

switch.

Make it as ticiht

as

vcw

can

without tnc::r:: u

...

,a

- .

..

-- I ,-

._

Step

7~

Install arms

Placs

the

two

!en£;

as:s

en

the enc cf

the

square

tut:$

closest

tc

t17e

cccr,

anc

the

twc

short

arms

en

t.~s

front.

(On

the

mcdel

TPO-S

all

arms

are

o~s

lsngth.)

Secure

with

steel

pins.

Step

8:

Spin-up pad$

and

height

adapters

inspection

Test

to

see

if

they

sc:-ew

up

and down

smoothly

in

the

arm

nut. Slip

the

fcur

truck

adapters

over the

pads

to make

sure

they

all

fit.

lf

you

have one

that

. doesn't fit, call the

servics

line for a replacement.

Installation

Manual

TP0-9/TP0-9A

' .

•,

•

' .- .

..

""

...

-

..

TYPICAL

SWING

ARM

INSTALLATION

FIGURE

78

. 0

,.,.

T?0-9/TP

-:,-.

-14

.

II•:

•i

1,

1.! 11

I!

.

r,.

n ,

..

i,

.

If~

I I

•,

, ,

,,.

11•1

II

it

I I

r,.

1,,;,

Ii~

I

I~,

I I

•1

11

.

ri...*

•

-

.;.

--

~

~711

\l "t'~

~~

'

1./'-l..,I

~

POWE~

·- · .. , ·

,.

.

...

--

1-

-

-----

···

--

· · 5'

-10"

J\T

M/\X

DEPTll

--

·-··-

---

-

--

-1

,i~

--

-r·

6'

-5-t

MAX

WIOT~

.,

-----'----~

+

7' -

8"

AT

MAX

WIDTH

0-.t"RI

IEAI)

Of,OM

,------

1-

-

7'-10"

----

-

-1--

- -

----

--

-

8'

_5-l"

2

MAX

DEPTH

9

, .31"

-

-2-

·

2·

-11"

MIN

J_+

---3'

-

21"

MIM---

•

t.filIE:

MIN/MAX DIMENSIONS

FOR

RtCTANCULAR ·

LIFT

POINTS

E

.

E

ll~()WICCS

: 11mNH"!w ~

•I•~·

AJIIH-

11

/1:

.....J_A

G L

~

uliAWSn/\'

,

TONY

WARMACK!,•~~~~~

I.irL

t,.

,

t1n1ufucl"u

_r

ing

Coq1.

~r

:

12/

t8/0

qsirnn

, 1

\;,

1

8l.5

Ue,,lt1

UtllOhuy.

_L~

tt

uu,

la111

TGOC..U

mu::

ARM

REACH

DIMENSIONS,

TP0-9A/

1

OA

PHtT

1

'

RtFERENCEI~

f:

ROOS

7

1~

:....

lsY"

'....

~i-i

:_

~=

Eagle TPO-9 Operating instructions

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Eagle TPO-9 Operating instructions

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