Premier GEN-3302, GEN-3300, GEN-3301, GEN-3303, GEN-3304, GEN-3305 User manual

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INSTRUCTION MANUAL
GASOLINE GENERATOR
GEN-3300, GEN-3301, GEN-3302,
GEN-3303, GEN-3304, GEN-3305
DEAR CUSTOMER
Congratulations for your purchase!
Please read this manual carefully and keep it for future reference.
If you need additional support please write to: [email protected]
P-1
CAUTION
RISK OF ELECTRIC
SHOCK, DO NOT
OPEN
Caution: To reduce the risk of electric shock do not open
this device, there are not serviceable parts for customers.
Please refer any maintenance or repair to qualified
personnel.
This sign means the existence of dangerous voltage at
the inside of the unit, which states a risk of electric shock.
This sign means that there are important instructions of
operation and handling in the manual that comes with this
device.
PREMIER CUSTOMER SERVICE
Venezuela:
0800 – ELECTRIC (353-2874)
Colombia:
01-900-331-PEJC (7352)
Panama:
300-5185
Website:
www.premiermundo.com
E-mail:
NOTE
This unit may be submitted to changes in specifications, characteristics and/or operation without prior
notice to the user, in order to continue improving and developing its technology.
INTRODUCTION
In order to achieve the best performance of your generator please read this instruction manual carefully
before using it.
P-2
SAFETY INFORMATION
EXHAUST FUMES ARE POISONOUS
z Never operate the engine closed or it may cause unconsciousness and death within a short time.
Operate the engine in a well ventilated area.
FUEL IS HIGHLY FLAMMABLE AND POISONOUS
z Always turn off the engine when refueling.
z Never refuel while smoking or in the vicinity of an open flame.
z Take care not to spill any fuel on the engine or muffler when refueling.
z If you allow any fuel, inhale fuel vapor, or allow any to get in your eyes, see your doctor immediately.
If any fuel spills on your skin or clothing, immediately wash with soap and water, and change your
clothes.
z When operating or transporting the machine, be sure it is kept upright if it tilts, fuel may leak from the
carburetor or fuel tank.
ENGINE AND MUFFLER MAY BE HOT
z Place the machine in a place where pedestrians or children are not likely to touch the machine.
z Avoid placing any flammable materials near the exhaust outlet during operation.
z Keep the machine at least 1 m (3 ft) from building or other equipment, or the engine may overheat.
z Avoid operating the engine with a dust cover
ELECTRIC SHOCK PREVENTION
z Never operate the engine in rain or snow.
z Never touch the machine with wet hands or electrical shock will occur.
z Be sure to ground (earth) the generator.
NOTE
z Use ground (earth) lead of sufficient current capacity.
z Ground (earth) Lead
Diameter.0.12mm (0.055in)/ampere
EX: 10 Ampere-1.2mm (0.055in)
CONNECTION NOTES
z Avoid connecting the generator to commercial power outlet.
z Avoid connecting the generator in parallel with any other generator.
BATTERY
z No smoking while handing the battery.
z The battery emits flammable hydrogen gas, which can explode if exposed to electric arcing or open
flame.
z Keep the area well-ventilated and keep open flames/sparks away when handing the battery.
P-3
CONTROL FUNCTION
OIL WARNING SYSTEM
When the oil level falls below the lower level, the engine stops automatically.
Unless you refill with oil, the engine will not start again.
ENGINE SWITCH
The engine switch is controlled by the ignition system.
1. “ON” (run)
Ignition circuit is switched on.
The engine can be started.
2. “OFF” (stop)
Ignition circuit is switched off.
The engine will not run.
3. “START”
Starting circuit is switched on.
The starter motor starts.
AC SWITCH (N.F.B)
The AC switch turns off automatically when the load exceeds the generator rated output.
NOTE
Reduce the load to within specified generator rated output if the AC switch (N.F.B) turns off.
P-4
DESCRIPTION
1. Fuel tank
2. Fuel tank cap
3. Fuel cock
4. Air filter cover
5. Spark plug
6. Muffler
7. Choke lever
15. Oil warning light
16. AC switch (N.F.B)
17. Voltmeter
18. DC socket (optional)
19. DC circuit breaker (optional)
20. AC output select SW (optional)
21. Pilot light
8. AC socket
9. Engine switch
10. Ground (earth) terminal
11. Oil filter gap
12. Oil drain plug
13. Recoil starter
14. Fuel level gauge
P-5
PRE-OPERATION CHECK
NOTE
Pre-operation checks should be made each time the generator is used.
CHECK ENGINE FUEL
z Check fuel level at fuel level gauge.
z If fuel level is low, refill with unleaded automotive gasoline.
z Be sure to use fuel filter screen on the fuel filter neck.
z Recommend fuel: Unleaded gasoline.
z Fuel tank capacity:
Model Full
GEN-3300, GEN-3302 6.3L
GEN- 3301 13L
GEN-3303, GEN-3304, GEN-3305 25L
NOTE
z Do not refill tank while engine is running or hot.
z Close fuel cock before refueling with fuel.
z Be careful not to admit dust, dirt, water or other foreign objects into fuel.
z Wipe off spilt fuel thoroughly before starting engine.
z Keep open flames away.
z “F”Full,”E”Empty.
CHECK ENGINE OIL
Before checking or refilling oil, be sure the generator is put on a stable and level surface with engine
stopped.
z Remove oil filler cap and check the engine oil level.
z If oil level is below the lower level line, refill with suitable oil to upper level line. Do not screw in the oil
filler cap when checking oil level.
z Change oil if contaminated.
z Oil capacity
z
Model Full
GEN-3300, GEN-3302 0.37L
GEN- 3301 0.6L
GEN-3303, GEN-3304, GEN-3305 1.1L
z Recommend engine oil:
APL service "SE” or "SF”, if not available, "SD”
GROUND (Earth)
Make sure to ground (earth) the generator.
P-6
OPERATION
NOTE
The generator has been shipped without engine oil. Fill with oil otherwise it will not start.
STARTING THE ENGINE
NOTE
z Before starting the engine, do not connect the electric apparatus.
z Turn the AC switch(N.F.B)to “OFF”
1. Turn the fuel cock lever to “ON”
2. Turn the engine switch to “ON”
3. Turn the choke lever to the” choke “position. Not necessary if the
engine is warm.
4. Pull the starter handle slowly until resistance is felt. This is the
"Compression” point. Return the handle to its original position and
pull swiftly. Do not fully pull out the rope. After starting, allow the
starter handle to return to its original position while still holding the
handle.
5. Warm up the engine.
6. Turn the choke lever back to the operating position.
7. Warm up the engine without a load for a few minutes.
USING ELECTRIC POWER
AC APPLICATION (SINGLE VOLTAGE TYPE)
1. Check the voltmeter or pilot lamp for proper voltage.
2. Turn off the switch (es) of the electrical appliance(s).
3. Insert the plug(s) of the electrical appliance(s) into the receptacle.
4. Turn the AC switch to the "ON” position and turn on the electric apparatus.
NOTE
z Be sure the electric apparatus is turned off before plugging in.
z Be sure the total load is within generator rated output.
z Be sure the socket load current is within socket rated current.
z To take out power from TWIST LOCK receptacle, insert the plug into receptacle and turn clockwise
to lock it.
AC APPLICATION (DUAL VOLTAGE TYPE)
1. Select the voltage using the AC OUTPUT SELECT SWITCH in accordance
with the electrical appliance.
2. Operate in the same way as step (1) through step (4) of single voltage type.
NOTE
Voltmeter always indicates the lower voltage whichever the AC OUTPUT SELECT SWITCH is set.
P-7
DC APPLICATION (option)
This usage is applicable to 12V battery charging only.
Charging instruction for battery
1. Disconnect the leads for the battery.
2. Make the battery fluid filler cap loose fully.
3. Fill distilled water to the upper limit, if the battery fluid is low
level.
4. Measure the specific gravity for the battery fluid by using the
hydrometer, and calculate the charging time in according with
the table shown on right side.
5. The specific gravity for the fully charged battery shall be within
1.26 to1.28. It is recommended to confirm every hour.
6. Connect between the DC output socket and the battery
terminals using the charging leads. The leads shall be
connected making sure of the (+) and (-) polarity.
7. The DC circuit protector is to be set to “ON” after confirming the
connection, if the protector is in "OFF” position.
STOPPING THE ENGINE
1. Turn off the power switch of the electric apparatus or unplug the cord from receptacle of the
generator. Turn the AC switch to “OFF”.
2...Turn the engine switch to “OFF”
3. Turn the fuel cock lever to “OFF”.
4. Complete burning the oil inside the carburetor when you won’t use the generator in a long time.
BATTERY
(For electric starting system)
REPLENISHING THE BATTERY FLUID (only for acid battery)
z Check the fluid level. The level should be between the upper and lower level marks.
z Add only distilled water if necessary.
BATTERY STORE
z Remove the battery and charge it.
z Store it in a dry place and recharge it once a month.
z Do not store the battery in an excessively warm or cold place.
RECOMMENDED BATTERY
z Recommended battery:12V17Ah(GEN-3303,GEN-3304,GEN-3305)
12V/6.5Ah (GEN-3301)
NOTE
z Clamp the red wire to the positive (+) terminal and the black wire to the negative (-) terminal of the
battery. Do not reverse these positions.
z Be sure the battery is installed on the battery mount tray securely.
z In order to increase the longevity of your generator. It is advantageous to maintain a minimum load
of approximately one third the rated output.
P-8
PERIODIC MAINTENANCE
MAINTENANCE CHART
P-9
ENGINE OIL REPLACEMENT
1. Place the machine on a level surface and warm up the engine for several minutes. Then stop the
engine.
2. Remove the oil filler cap
3. Place an oil pan under the engine. Remove the oil drain plug so that the oil
can be completely drained.
4. Check the oil drain plug, gasket, oil filler cap and O-ring. If damaged, please
replace.
5. Reinstall the oil drain plug.
6. Add engine oil to the upper level.
z Recommended engine oil:
APL Service "SE” or "SF”, if not available, "SD”.
NOTE
Be sure no foreign material enters the crankcase.
AIR FILTER
Maintaining an air cleaner in proper condition is very important. Dirt induced
through improperly installed, improperly serviced, or inadequate elements damages
and wears out engines. Keep the element always clean.
1. Take out the air cleaner, clean it well in kerosene and dry it.
2. After wetting the element by clean engine oil, squeeze it tightly by hand.
3. Lastly, put the element in the case and install it securely.
NOTE
The engine should never run without the element, excessive piston and/or cylinder
wear may result.
SPARK PLUG
1. Cleaning and adjusting spark
plug
2. Standard Spark Plug:
F7TC/LD
FUEL COCK
1. Stop the engine.
2. Turn the fuel cock lever to
“OFF”
3. Clean with solvent.
4. Wipe off.
5. Check the gasket, replace it if
damaged.
NOTE
Be sure the fuel cock cup is tightened securely.
P-10
FUEL TANK FILTER
1. Clean with solvent
2. Wipe off.
3. Fuel tank filter.
NOTE
Be sure tank cap is tightened securely.
MUFFLER SCREEN
1. Remove the muffler protector and muffler screen.
2. Clean the carbon deposits out of the muffler screen using a wire brush,
3. Check the muffler screen, Replace it if damaged.
4. Install the muffler screen and muffler protector.
 Muffler protector
 Muffler screen
NOTE
z The engine and muffler will be very hot after the engine has been run.
z Avoid touching the engine and muffler while they are still hot with any part of your body or clothing
inspection of repair.
STORAGE
Long term storage of your machine will require some preventive procedures to guard
DRAIN THE FUEL
1. Drain the fuel tank, fuel dockhand carburetor float bowl.
2. A cup of SAE 10W30 or 20W40 motor oil.
3. Shake the tank.
4. Drain off the excess oil.
ENGINE
1. Pour in about one tablespoon of SAE 10W30 or 20W40 motor oil.
2. Use the recoil starter to turn the engine over several times (with ignition off).
3. Pull the recoil starter until you feel compression.
4. Stop pulling.
5. Clean exterior of the generator and apply a rust inhibitor.
6. Store the generator in a dry, well-ventilated place, with the cover place over it.
7. The generator must remain in a vertical position.
P-11
SPECIFICATION
Model GEN-3300/3302 GEN-3301 GEN-3303 GEN-3304 GEN-3305
Generator
Type
Brushless, self-
exciting,
2 Poles, Single-
Phase
Brush, self-exciting, 2 Poles, Single-Phase, AVR
Rate AC
Output
0.85KW/1.0KW 2.0KW 3.5KW 4.5KW 4.5KW
Max AC
Output
1KW/1.1KW 2.1KW 3.8KW 5.0KW 5.0KW
Horse Power
2.4HP 5.5HP 9HP 13HP 13HP
Frequency
60Hz
Voltage
110V
Power Factor
CosΦ=1.0
DC Output
12V/8.3A(option)
Engine
Model
154F 163F 177F 188F 188F
Type
Air-cooled;4-stroke;OHV250tilt,level shaft,1- cylinder
Displacement
87cm
3
163 cm
3
270cm
3
389cm
3
389 cm
3
Max.Output
2.4hp/3600rpm 5.5 hp/3600rpm 9 hp/3600rpm
13
hp/3600rpm
13
hp/3600rpm
Ignition
System
TCI
Fuel
Unleaded Gasoline
Fuel tank
capacity
6L 15L 25L
Engine Oil
Capacity
0.37L 0.6L 1.1L
Start Mode
Recoil Recoil/ Electric start
Set
Cont.working
time
9h 13h 13h 12h 10h
Noise
level(7m)
85dB 87 dB 85 dB 85 dB 85dB
Packing
Dimension
LxWxH
460x370x385mm 610x450x460mm
700x540x570mm
Net Weight
26kg 38kg 74kg 78 kg 78kg
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