ABB PDP32.0 PROFIBUS DP Interface User manual

Type
User manual

This manual is also suitable for

ABB PDP32.0 PROFIBUS DP Interface is a communication module that enables the connection of ABB motor controllers UMC100.3 to a PROFIBUS network. It allows users to give control commands to the motor controller, read status information, and read/write parameter values. The PDP32.0 comes with two PROFIBUS connectors, X3 and X4, to facilitate flexible installation. X3 allows the use of a standard D-SUB connector, while X4 is designed for direct connection of a 2-wire PROFIBUS cable. To prevent signal reflections, the PDP32.0 supports bus termination, ensuring reliable data transmission.

ABB PDP32.0 PROFIBUS DP Interface is a communication module that enables the connection of ABB motor controllers UMC100.3 to a PROFIBUS network. It allows users to give control commands to the motor controller, read status information, and read/write parameter values. The PDP32.0 comes with two PROFIBUS connectors, X3 and X4, to facilitate flexible installation. X3 allows the use of a standard D-SUB connector, while X4 is designed for direct connection of a 2-wire PROFIBUS cable. To prevent signal reflections, the PDP32.0 supports bus termination, ensuring reliable data transmission.

MANUAL
PDP32.0 Profibus DP
communication module
Universal Motor Controller UMC100.3
2 UNIVERSAL MOTOR CONTROLLER UMC100.3
Target group
This description is intended for the use of specialists in electrical installation and control and automation engineering who
are familiar with the applicable national standards.
Safety requirements
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for
safety, including all the relevant laws, regulations, guidelines and standards.
Using this handbook
Symbols
This technical document contains symbols to point the reader to important information, potential risks and precautionary
information. The following symbols are used:
Indicates a potentially dangerous situation that can cause damage to the
connected devices or the environment.
Indicates important information and conditions.
Indicates a potentially dangerous situation that can cause human injuries.
Terms and abbreviations
 
 Universal Motor Controller
 
 
Related documents
Technical documentation Document no.
 
Version information
This document is valid for:
 
Important notice
4 Overview
5 Installation
12 Diagnosis
13 For the PROFIBUS expert
14 Technical data
17 Ordering data
3
Table of contents
Overview



supply connection


Interface


connector


connector


connector
Status
Indication
LEDs
Top View Side View













Through the communication module, you can:



4PDP32.0 MANUAL
Installation
Mechanical installation


Mounting the PDP32.0 on the UMC100.3


Power
Move down PDP32.0 until
snapped-in to fix PDP32.0 on UMC100.3

5 UNIVERSAL MOTOR CONTROLLER UMC100.3
Mounting PDP32.0 remote from the UMC100.3


is removed. Ready made cables to connect the SMK3.0 with the drawer are available, but it is also possible to use own cables.

Mounting the Single Mounting Kit

Mounting the PDP32.0/PDR31.0 on the Single Mounting Kit
  
  
and supply connectors until snapped in
Snap-in
Snapped
Snap-in


Move down
(1)
(2)
(2)
(1)
Assembly Disassembly




6PDP32.0 MANUAL
Unmounting PDP32.0/PDR31.0


Electrical Installation
PROFIBUS Connection



General
General cabling instructions
• Arrange the bus cables as far away from the motor cables as possible
Avoid parallel runs
• Use bushings at cable entries


X3 Description




 Isolated ground
 

A 

+5 V and GND can be used for bus termination only.

X4 Description
SHLD Alternate cable shield connection. Connected to connector housing

A 




screw driver and move the PDP32

connection.
7 UNIVERSAL MOTOR CONTROLLER UMC100.3
Bus termination


PDP32.0 in a bus segment must have termination switched on.
In setups where the PDP32.0 is located in a drawer it is necessary to use an active bus termination at the end of the



Setting the bus address




Baudrate versus network length



• the slowest DP subscriber sets the transfer rate of the DP line


• number of DP subscriber 
• bus termination each at the beginning and the end of every DP segment necessary!

9.6kBit/s
19.2kBit/s
45.45kBit/s
93,75kBit/s
187,5kBit/s
500kBit/s
1,5MBit/s
3MBit/s
6MBit/s
12MBit/s
1200
1000
400
200
100
L
T
/m
Transmission Speed


a result, these two variables must always be considered together.
8PDP32.0 MANUAL
PROFIBUS Line in Drawout Systems where PDP32.0 is installed on UMC100.3


LT
LT
Repeater
Last node in line: PROFIBUS termination
unit PDR31 mounted on single mounting
kit SMK3.0. 24VDC supplied
Optional connection of configura-
tion adapter
Configuration adapter UTP22
Service laptop
PROFIBUS
Master
Termination active
UMC100.3 with PROFIBUS
communication interface
PDP32 mounted in drawer
9 UNIVERSAL MOTOR CONTROLLER UMC100.3
L
T
L
T
UMC100.3 with PROFIBUS communi-
cation interface PDP32 mounted in
non-withdrawable setup
Repeater
Repeater
Optional connection of configu-
ration adatper
Configuration adapter UTP22
Service Laptop
PROFIBUS
Master
Termination active
PROFIBUS Line in Fixed Installations



10PDP32.0 MANUAL
PROFIBUS Line in Drawout Systems where PDP32.0 is installed in Cable Chamber


drawout systems this solution has several benefits:




start the wrong motor because of a swapped drawer.

LT
LT
55
(2b)
(1)
(3)
(4)
max. 3m
(2a)
Repeater
Repeater
Termination active
 
nication interface. This lets
the PDP32 stay active even in
case the drawer is withdrawn.


of the drawer


 
drawer
 
face with mounting kit
Optional connection of configu-
ration adapter
PROFIBUS
Master
Configuration adapter
UTP22
Service laptop
11 UNIVERSAL MOTOR CONTROLLER UMC100.3
Diagnosis and behavior in case of error



Local Diagnosis PDP32


LED Bus (red, green) LED DD (red, green) Meaning
  Power Supply missing
Green flashing 

master

Red flashing Parameter mismatch between device and master
Red 
Green 
Amber flashing Amber flashing 
Green flashing 
Green 
Red flashing Connection to UMC lost
Red Internal fault. Replace communication interface.
PROFIBUS Diagnosis





munication interface to indicate more diagnosis information then fits into the actual diagnosis message length.



Byte in the extended
diagnosis telegram
Meaning DP-V0 Meaning DP-V1
 
Communication status communication




 
 
 


 
 
 
 
 
 
 
 
Diagnosis
12PDP32.0 MANUAL

Cold start: 




cation is only possible if a correct parameter telegram was received. The parameter telegram is sent to the connected

Online reconfiguration: 

accepted.
Reaction on wrong configuration telegrams: The wrong configuration or parameter telegrams can occur if the used GSD file


Online re-parameterization of devices: 
lation of the user application in the master is usually not necessary. In some control systems, a restart of the master must be


mode.




be found in the documentation of this system.
• Sending new parameters during cyclic operation can be critical. If parameters are out of range or cannot be accepted from

Please consult the manual of the connected devices for more information.
Reaction on Wrong Parameter Telegrams: 

cyclical operation mode and waits for a new parameter telegram.
V1 Requests from a Class1 Master: 







V1 Requests from a Class2 Master:




lished to a slave simultaneously, are determined by the slave. PDP32 supports up to 3 concurrent class 2 connections.
For the PROFIBUS expert
13 UNIVERSAL MOTOR CONTROLLER UMC100.3
Technical data
Data at T
a

General data PDP32.0 PDR31.0
Supply voltage 
Current consumption 


Supported Communication Protocols 
Integrated termination resistors no yes
 
 



Pollution degree
Standards / directives
Product standard 
RoHS Directive 
Environmental data
Ambient air temperature  
Storage 
 
 
General Data
Degree of protection 
Mounting  
Mounting position Any
Altitude 
Duty time 
  
14PDP32.0 MANUAL
SMK3.0
PDP32 / PDR31
22.5
89
105.2
64
0.886"
3.504"
4.142"
2.520"
1 2
5 4 3 2 1
1
2
3
4
5
1
2
3
4
5
6
CDP18
CDP24
X1
X2
X1
Connection Cables
Note: PDR31 does not have X1.
Colors must match
Pin Color Function
 
 
 Communication
Grey Communication
 Diagnosis
Pin Function


Drawer
to UMC100.3
Dimensions
15 UNIVERSAL MOTOR CONTROLLER UMC100.3
Block diagrams PDP32.0/PDR31.0
X3
1
2
3
SHLD
uC +
ASIC
A
B
5 V
0 V
24 V DC
X2
0 V
PDP32
<-> UMC
1
5
2
1
6
5
A
B
8
3
X3
X4
1
2
3
R390
R390
R220
PDR31
SHLD
RS485
Driver
6
5
8
3
X4
X1
5 V
0 V
24 V DC
X2
0 V
2
1
16PDP32.0 MANUAL
Order Code Type Description
  

  
  
  
  Single Mounting Kit for communication interfaces
  
  
Ordering data
17 UNIVERSAL MOTOR CONTROLLER UMC100.3
ABB STOTZ-KONTAKT GmbH
Eppelheimer Strasse 82
69123 Heidelberg, Germany
You can find the address of your local
sales organization on the ABB homepage
abb.com/lowvoltage
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB AG does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.
We reserve all rights in this document and
in the subject matter and illustrations
contained therein. Any reproduction,
disclosure to third parties or utilization of
its
contents – in whole or in parts – is
forbidden
without prior written consent of
ABB AG. Copyright© 2019 ABB
All rights reserved
Document number 2CDC192016D0202 Rev. B (05/2019)
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ABB PDP32.0 PROFIBUS DP Interface User manual

Type
User manual
This manual is also suitable for

ABB PDP32.0 PROFIBUS DP Interface is a communication module that enables the connection of ABB motor controllers UMC100.3 to a PROFIBUS network. It allows users to give control commands to the motor controller, read status information, and read/write parameter values. The PDP32.0 comes with two PROFIBUS connectors, X3 and X4, to facilitate flexible installation. X3 allows the use of a standard D-SUB connector, while X4 is designed for direct connection of a 2-wire PROFIBUS cable. To prevent signal reflections, the PDP32.0 supports bus termination, ensuring reliable data transmission.

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