Grizzly G0478 Owner's manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#EW7460 PRINTED IN TAIWAN

MODEL G0478

10" Hybrid Table Saw

OWNER'S MANUAL

Table of Contents

INTRODUCTION ............................................................................................................................... 3

Foreword .....................................................................................................................................3

Contact Info .................................................................................................................................3

Machine Data Sheet ....................................................................................................................4

Identification ................................................................................................................................5

SECTION 1: SAFETY ....................................................................................................................... 6

Safety Instructions for Machinery ................................................................................................6

Additional Safety Instructions for Table Saws .............................................................................8

Preventing Kickback ....................................................................................................................9

Protecting Yourself From Kickback .............................................................................................9

Glossary Of Terms ....................................................................................................................10

SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 11

110/220V Operation ..................................................................................................................11

Grounding ..................................................................................................................................12

Extension Cords ........................................................................................................................12

SECTION 3: SET UP ...................................................................................................................... 13

Set Up Safety ............................................................................................................................13

Items Needed For Set Up .........................................................................................................13

Unpacking .................................................................................................................................13

Inventory ....................................................................................................................................14

Hardware Recognition Chart .....................................................................................................15

Clean Up ...................................................................................................................................16

Site Considerations ...................................................................................................................16

Extension Wings .......................................................................................................................17

Fence ........................................................................................................................................17

Switch ........................................................................................................................................18

Handwheels ...............................................................................................................................18

Blade .........................................................................................................................................19

Table Insert ................................................................................................................................19

Blade Guard ..............................................................................................................................20

Recommended Adjustments .....................................................................................................21

Test Run ....................................................................................................................................22

SECTION 4: OPERATIONS ........................................................................................................... 23

Operation Safety .......................................................................................................................23

Blade Selection .........................................................................................................................23

Non-Through and Through Cuts ...............................................................................................25

Ripping ......................................................................................................................................25

Crosscutting ..............................................................................................................................26

Miter Cuts ..................................................................................................................................27

Blade Tilt/Bevel Cuts .................................................................................................................27

Dado Cutting .............................................................................................................................28

Rabbet Cutting ..........................................................................................................................30

Resawing ...................................................................................................................................32

SECTION 5: ACCESSORIES ......................................................................................................... 35

SECTION 6: MAINTENANCE......................................................................................................... 39

Schedule ...................................................................................................................................39

Cleaning ....................................................................................................................................39

Lubrication .................................................................................................................................39

Maintenance Log .......................................................................................................................40

SECTION 7: SERVICE ................................................................................................................... 41

Troubleshooting .........................................................................................................................41

Replacing Flat Belt ....................................................................................................................43

Blade Parallelism ......................................................................................................................44

45° & 90° Stops .........................................................................................................................46

G0478 110/220V Wiring Diagram .............................................................................................47

Electrical Components ..............................................................................................................48

Parts Breakdown .......................................................................................................................49

Parts Breakdown .......................................................................................................................50

Safety Labels ............................................................................................................................51

Parts List ...................................................................................................................................52

Parts List ...................................................................................................................................53

WARRANTY AND RETURNS ........................................................................................................ 54

G0478 10" Hybrid Table Saw

-3-

Foreword

INTRODUCTION

Contact Info

We stand behind our machines! If you have ques-

tions or need help, contact us with the information

below. Before contacting, make sure you get the

serial number

and manufacture date

from the

machine ID label. This will help us help you faster.

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

We are proud to provide a high-quality owner’s

manual with your new machine!

We

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

in this manual. Sometimes we make mistakes, but

our policy of continuous improvement also means

that

sometimes the machine

you receive is

slightly different than shown in the manual

.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused or unsure about something

,

check our

website for an updated version. W

e post

current

manuals and

manual updates for free

on our web-

site at

www.grizzly.com.

Alternatively, you can call our Technical Support

for help. Before calling, make sure you write down

the

Manufacture Date and Serial Number

from

the machine ID label (see below). This information

is required for us to provide proper tech support,

and it helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

-4-

G0478 10" Hybrid Table Saw

MODEL G0478 10" HYBRID TABLE SAW

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATA

SHEET

Design Type ..................................................................................................... Floor Model

Overall Dimensions:

Table Height .............................................................................................................34"

Table Size ............................................................................................... 27" D x 20" W

Table Size W/Extension Wings ............................................................27" D x 39

1

⁄2" W

Overall Size (W/Extension Wings & Fence Rails) ...............................48

1

⁄2" D x 57" W

Miter Gauge T-Slot ....................................................................................

3

⁄4" W x

3

⁄8" D

Blade Tilt ....................................................................................................... Left 0-45°

Shipping Weight (2 Boxes) ...............................................................................359 lbs.

Shipping Weight (Box 1 Of 2) .............................................................................56 lbs.

Shipping Weight (Box 2 Of 2) ...........................................................................303 lbs.

Net Machine Weight ..........................................................................................286 lbs.

Footprint ............................................................................................26

1

⁄4" W x 20

3

⁄4" D

Construction:

Main Table ........................................................................ Precision-Ground Cast Iron

Stand .................................................................................................Pre-Formed Steel

Miter Gauge ...........................................................................Cast Iron/Steel Miter Bar

Trunnions ........................................................................................................Cast Iron

Bearings .................................................................. Sealed & Permanently Lubricated

Guard ........................................................................................... Steel & Clear Plastic

Extension Wings ............................................................... Precision-Ground Cast Iron

Cutting Capacities:

Blade Size ................................................................................................................10"

Maximum Depth Of Cut @ 90° ..................................................................................3"

Maximum Depth Of Cut @ 45° ...............................................................................2

1

⁄8"

Maximum Rip Capacity To Right Of Blade ...............................................................30"

Maximum Rip Capacity To Left Of Blade ................................................................... 8"

Distance From Front Of Table To Center Of Blade .................................................. 18"

Distance From Front Of Table To Front Of Blade ................................................. 13

1

⁄4"

Maximum Width Of Dado Cut .................................................................................

13

⁄16"

Motor:

Type.............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................... 2 HP

Phase/Cycle .................................................................................. Single-Phase/60 Hz

Voltage ........................................................................................................... 110/220V

Prewired Voltage ................................................................................................... 110V

Amps ..................................................................................................................20/10A

RPM ...................................................................................................................... 3450

Power Transfer ...............................................................................................Belt Drive

Power Switch ................................................................ On/Off Push Button, Magnetic

Arbor Shaft:

Dimensions................................................................................................

5

⁄8" Diameter

Speed ........................................................................................................... 3500 RPM

Features:

..................................................................Table Inserts For Standard & Dado Cutting

...................................................................................................................4" Dust Port

Specifications, while deemed accurate, are not guaranteed.

G0478 10" Hybrid Table Saw

-5-

J

G

D

E

H

I

B

A. Emergency Stop Button

B. ON Button

C. Motor Cover

D. Blade Guard and Splitter

E. Miter Gauge

F. Rip Fence

Identification

G. Rip Fence Lock Handle

H. Blade Tilt Handwheel

I. Blade Tilt Gauge

J. Blade Height Handwheel

K. Handwheel Lock

F

A

C

K

-6-

G0478 10" Hybrid Table Saw

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses, they are NOT

safety glasses.

3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

G0478 10" Hybrid Table Saw

-7-

7. ONLY ALLOW TRAINED AND PROP-

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure

operation instructions are safe and clearly

understood.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

13. USE A GROUNDED EXTENSION CORD

RATED FOR THE MACHINE AMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

14.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY. Make sure switch is in

OFF

position before reconnecting.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

Safety Instructions for Machinery

17. REMOVE ADJUSTING KEYS AND

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

22. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

23. MANY MACHINES WILL EJECT THE

WORKPIECE TOWARD THE OPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

25. BE AWARE THAT CERTAIN WOODS

MAY CAUSE AN ALLERGIC REACTION

in people and animals, especially when

exposed to fine dust. Make sure you

know what type of wood dust you will be

exposed to and always wear an approved

respirator.

-8-

G0478 10" Hybrid Table Saw

Additional Safety Instructions for Table Saws

7. USING THE RIP FENCE AND THE

MITER GAUGE. Using the rip fence as

a stop block when using the miter gauge

can cause kickback. Remove the rip fence

when using the miter gauge and remove

the miter gauge when using the rip fence.

8. STALLED BLADE. Turn the saw OFF

before attempting to "free" a stalled saw

blade.

9. CUTTING OPERATIONS. Avoid awkward

operations and hand positions where a

sudden slip could cause your hand to

move into the spinning saw blade.

10. EXPERIENCING DIFFICULTIES. If at any

time you are experiencing difficulties per-

forming the intended operation, stop using

the machine! Contact Tech Support at

(570) 546-9663.

11. BLADE HEIGHT. Always adjust the blade

to the proper height above the workpiece.

12. DAMAGED SAW BLADES. Never use

blades that have been dropped or other-

wise damaged.

13. SPLITTER ALIGNMENT. Only operate

the saw if the splitter is aligned with the

saw blade.

1. SAFETY ACCESSORIES. Always use the

blade guard and splitter on all ''through-

sawing'' operations. Through-sawing oper-

ations are those when the blade cuts com-

pletely through the workpiece.

2. KICKBACK. Be familiar with kickback.

Kickback happens when the workpiece is

thrown towards the operator at a high rate

of speed. Until you have a clear under-

standing of kickback and how it occurs, DO

NOT operate this table saw!

3. WORKPIECE CONTROL. Make sure the

workpiece is placed in a stable position on

the table and is either supported by the rip

fence or the crosscut table during cutting

operations.

4. PUSH STICK. Always use a push stick

when ripping narrow stock.

5. OPERATOR POSITION. Never stand or

have any part of your body directly in-line

with the cutting path of the saw blade.

6. REACHING OVER SAW BLADE. Never

reach behind or over the blade with either

hand while the saw is running. If kick-

back occurs while reaching over the blade,

hands or arms could be pulled into the

spinning saw blade.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

G0478 10" Hybrid Table Saw

-9-

Below are tips to avoid the most common

causes of kickback:

• Only cut workpieces with at least one smooth

and straight edge. DO NOT cut warped,

cupped or twisted wood.

• Never attempt freehand cuts. If the workpiece

is not fed parallel with the blade, a kickback

will likely occur. Always use the rip fence or

crosscut fence to support the workpiece.

• Make sure the splitter is aligned with the

blade. A misaligned splitter can cause the

workpiece to catch or bind, resulting in an

increased chance of kickback. If you think

that your splitter is not aligned with the blade,

check it immediately!

• Take the time to check and adjust the rip

fence parallel with the blade; otherwise, the

chances of kickback are extreme.

• Use the splitter during every cut. The splitter

maintains the kerf in the workpiece, reducing

the chance of kickback.

• Feed cuts through to completion. Anytime

you stop feeding a workpiece that is in the

middle of a cut, the chance of binding, result-

ing in kickback, is greatly increased.

Even if you know how to prevent kickback, it

may still happen. Here are some tips to pro-

tect yourself if kickback DOES occur:

• Stand to the side of the blade during every

cut. If a kickback does occur, the thrown

workpiece usually travels directly in front of

the blade.

• Wear safety glasses or a face shield. In the

event of a kickback, your eyes and face are

the most vulnerable part of your body.

• Never, for any reason, place your hand

behind the blade. Should kickback occur,

your hand will be pulled into the blade.

• Use a push stick to keep your hands farther

away from the moving blade. If a kickback

occurs, the push stick will most likely take

the damage that your hand would have

received.

• Use featherboards, or anti-kickback devices

to prevent, or slow down kickback.

Statistics prove that most common acci-

dents among table saw users can be

linked to kickback. Kickback is typically

defined as the high-speed expulsion of

stock from the table saw toward its opera-

tor. In addition to the danger of the opera-

tor or others in the area being struck by

the flying stock, it is often the case that

the operator’s hands are pulled into the

blade during the kickback.

Protecting Yourself

From Kickback

Preventing Kickback

-10-

G0478 10" Hybrid Table Saw

The following is a list of common definitions, terms and phrases used throughout this manual as they relate

to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting

or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive

mechanism, to which saw blade is mounted.

Bevel Edge Cut: Tilting the arbor and saw blade

to an angle between 0° and 45° to cut a bev-

eled edge onto a workpiece.

Blade Guard: Metal or plastic safety device that

mounts over the saw blade. Its function is to

prevent the operator from coming into contact

with the saw blade.

Crosscut: Cutting operation in which the cross-

cut fence is used to cut across the grain, or

across the shortest width of the workpiece.

Dado Blade: Blade or set of blades that are used

to cut grooves and rabbets.

Dado Cut: Cutting operation that uses a dado

blade to cut a flat bottomed groove into the

face of the workpiece.

Featherboard: Safety device used to keep the

workpiece against the rip fence and against the

table surface.

Kerf: The resulting cut or gap in the workpiece

after the saw blade passes through during a

cutting operation.

Kickback: An event in which the workpiece is

propelled back towards the operator at a high

rate of speed.

Parallel: Being an equal distance apart at every

point along two given lines or planes. I.e. the

rip fence face is parallel to the face of the saw

blade.

Non-Through Cut: A sawing operation that

requires the removal of the blade guard and

splitter. Dado and rabbet cuts are considered

Non-Through Cuts because the blade does not

protrude above the top face of the wood stock.

Always remember to re-install the blade guard

and splitter after performing a non-through

cut.

Perpendicular: Lines or planes that intersect

and form right angles. I.e. the blade is perpen-

dicular to the table surface.

Push Stick: Safety device used to push the

workpiece through a cutting operation. Used

most often when rip cutting thin workpieces.

Rabbet: Cutting operation that creates an L-

shaped channel along the edge of the

workpiece.

Splitter: Metal plate located behind the blade. It

maintains the kerf opening in the wood when

performing a cutting operation.

Straightedge: A tool used to check the flatness,

parallelism, or consistency of a surface.

Through Cut: A sawing operation in which the

workpiece is completely sawn through.

Rip Cut: Cutting operation in which the rip fence

is used to cut with the grain, or across the wid-

est width of the workpiece.

Glossary Of Terms

G0478 10" Hybrid Table Saw

-11-

Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

110/220V Operation

SECTION 2: CIRCUIT REQUIREMENTS

Amperage Draw

The Model G0478 features 110/220V motor that

is prewired for 110V and draws the following

amps under maximum load:

Motor Draw at 110V .............................. 20 Amps

Motor Draw at 220V ............................. 10 Amps

Circuit Requirements

We recommend connecting this machine to a

dedicated circuit with a verified ground, using the

circuit breaker size given below. Never replace a

circuit breaker with one of higher amperage with-

out consulting a qualiﬁed electrician to ensure

compliance with wiring codes. If you are unsure

about the wiring codes in your area or you

plan to connect your machine to a shared cir-

cuit, you may create a fire hazard—consult a

qualified electrician to reduce this risk.

110V Circuit Breaker .......................... 30 Amps

220V Circuit Breaker .......................... 15 Amps

Grounding Prong

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

Figure 2. NEMA 6-15 plug and receptacle.

NOTICE

The Model G0478 is prewired for 110V opera-

tion. If you plan to rewire your machine for

220V, you must use a different magnetic

switch. Consult a qualified electrician before

attempting to rewire your machine!

Plug Type

The Model G0478 does not include a plug. We

recommend using the following plugs (see Figure

1 and 2 for examples):

110V Plug & Receptacle ...................NEMA 5-30

220V Plug & Receptacle .................. NEMA 6-15

Figure 1. NEMA 5-30 plug and receptacle.

-12-

G0478 10" Hybrid Table Saw

In the event of an electrical short, grounding

reduces the risk of electric shock. The grounding

wire in the power cord must be properly connect-

ed to the grounding prong on the plug; likewise,

the outlet must be properly installed and ground-

ed. All electrical connections must be made in

accordance with local codes and ordinances.

We do not recommend the use of extension

cords. Instead, arrange the placement of your

equipment and the installed wiring to eliminate

the need for extension cords.

If you find it absolutely necessary to use an

extension cord at 110V with your machine:

• Use at least a 12 gauge cord that does not

exceed 50 feet in length!

• The extension cord must also contain a

ground wire and plug pin.

• A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

220V Operation

We do not recommend the use of extension

cords. Instead, arrange the placement of your

equipment and the installed wiring to eliminate

the need for extension cords.

If you find it absolutely necessary to use an

extension cord at 220V with your machine:

• Use at least a 16 gauge cord that does not

exceed 50 feet in length!

• The extension cord must also contain a

ground wire and plug pin.

• A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Extension CordsGrounding

This machine must have a ground prong in

the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug

to fit into a two-pronged outlet! If the plug

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

ration does not comply

with local and state codes.

Ensure compliance by

checking with a qualified

electrician!

G0478 10" Hybrid Table Saw

-13-

The Model G0478 was carefully packed when it

left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

Wear safety glasses dur-

ing the entire set up pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Unpacking

Set Up Safety

SECTION 3: SET UP

The Model G0478 is a

heavy machine (369 lbs.

shipping weight). DO

NOT over-exert yourself

while unpacking or mov-

ing your machine—get

assistance.

The following items are needed to complete the

set up process, but are not included with your

machine:

Description Qty

• Safety Glasses (for each person) .............. 1

• Degreaser or Solvent ......................... Varies

• Phillips Head Screwdriver .......................... 1

• Wrench/Socket 10mm ................................ 1

• Wrench/Socket 12mm ................................ 1

• Wrench/Socket 17mm ................................ 1

• Wrench/Socket

9

⁄16" ..................................... 1

• Hex Wrench 2mm....................................... 1

• Hex Wrench 5mm....................................... 1

• Utility Knife or Razor Blade ........................ 1

• Masking Tape ..................................... Varies

• Straightedge ............................................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamps ......................................... 2

• Electrical Plug, 110 or 220V ....................... 2

Items Needed For

Set Up

-14-

G0478 10" Hybrid Table Saw

Inventory

After all the parts have been removed from the

boxes, you should have the following items:

Table Saw Inventory (Figures 3 & 4): Qty

A. Hybrid Table Saw (Not Shown) .................. 1

B. Cast Iron Extension Wings ......................... 2

C. Blade Guard/Splitter Assembly .................. 1

D. Splitter Mounting Bracket ........................... 1

E. Splitter Pivot Rod ....................................... 1

Figure 3. Table saw inventory 1.

B

Fence Inventory:

The inventory for the Shop Fox Aluma-Classic

fence and rails is located in the manual that is

included in the fence box.

Tools and Hardware: (Not Shown) Qty

—Hex Bolts

7

⁄16"-14 x 1

1

⁄4" ........................... 6

—Lock Washers

7

⁄16" ................................... 6

—Hex Bolts

5

⁄16"-18 x 1" ............................. 2

—Lock Washers

5

⁄16" ................................... 2

—Flat Washers

5

⁄16" .................................... 4

—Hex Nuts

1

⁄2"-12 ...................................... 2

—Flat Washers

1

⁄2" ..................................... 2

—Cap Screws

1

⁄4"-20 x

5

⁄8" .......................... 3

—Flat Washers

1

⁄4" ..................................... 5

—Hex Nuts

1

⁄4"-20 ...................................... 2

—Arbor Wrench .......................................... 1

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

F. Miter Gauge ................................................ 1

G. Handwheels ................................................ 2

H. Handwheel Handles ................................... 2

I. Handwheel Lock Knobs ............................. 2

J. Dado Insert ................................................. 1

Figure 4. Table saw inventory 2.

F

I

H

G

C

E

D

J

G0478 10" Hybrid Table Saw

-15-

5mm

Hardware Recognition Chart

-16-

G0478 10" Hybrid Table Saw

Figure 5. Minimum working clearances.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support both the machine and

operator.

Working Clearances

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 5 for the minimum

working clearances.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOT allow unsupervised

children or visitors in your

shop at any time!

The unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents, such as acetone or brake

parts cleaner, as they may damage painted sur-

faces should they come in contact. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Site ConsiderationsClean Up

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOT use gasoline or

petroleum products to

clean the machinery.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. Take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

57"

47

1

/

2

"

G0478 10" Hybrid Table Saw

-17-

Extension Wings

Components and Hardware Needed: Qty

Extension Wings ................................................. 2

Hex Bolts

7

⁄16"-14 x 1

1

⁄4" ......................................6

Lock Washers

7

⁄16" ..............................................6

To install the extension wings:

1. Align the extension wing holes with the holes

on the cast iron table edges.

2. Secure the extension wings to the cast iron

table with the lock washers and hex bolts.

3. Lay a straightedge across the extension

wings and cast iron table surface.

— If the straightedge lays flat across all

three surfaces, then skip ahead to the

Fence sub-section.

— If either extension wing tilts down, loosen

it and place a strip of masking tape along

the bottom edge of the table (Figure 6).

Figure 6. Masking tape location for adjusting

extension table up.

— If either extension wing tilts up, loosen it

and place a strip of masking tape along

the top edge of the table (Figure 7).

Note: The masking tape acts as a shim,

causing the table to tilt.

Figure 7. Masking tape location for adjusting the

extension wing down.

4. Once all three table surfaces are level,

remove the excess masking tape with a razor

blade.

5. Tighten the extension wing bolts and repeat

Step 3.

The Shop Fox Aluma-Classic fence and rails are

installed according to the fence manual with the

addition of two installation options:

—Install the fence with the end of the rails aligned

with the left end of the table for a cutting capac-

ity of 27" to the right of the blade and 11" to the

left of the blade.

—Install the fence with the rails inset 3" from the

left end of the table to achieve a cutting capac-

ity of 30" to the right and 8" to the left of the

blade.

Fence

NOTICE

Only lift the table saw by the table top. DO

NOT lift the saw by the fence rails. Lifting

the saw by the fence rails can cause the

table top to shift or warp, throwing the

blade out of alignment.

-18-

G0478 10" Hybrid Table Saw

Figure 8. Installed switch.

Components and Hardware Needed: Qty

Hex Bolts

5

⁄16-18 x 1" ......................................... 2

Flat Washers

5

⁄16" ............................................... 2

Lock Washers

5

⁄16" ............................................. 2

To install the switch:

1. Bolt the switch bracket to the underside of

the rail with the hex bolts and washers as

shown in Figure 8.

Switch

Hex Bolts

Components and Hardware Needed: Qty

Handwheels ........................................................ 2

Threaded Chrome Handles

3

⁄8"-16 x

1

⁄2" ............2

Handwheel Lock Knobs

1

⁄2"-12 ..........................2

To install the handwheels:

1. Thread a chrome handle into each handwheel

and tighten with a wrench.

2. Slide each handwheel over the threaded

shafts that protrude from the side and front

of the saw (Figure 9).

Note: Align the keyway on the back of each

handwheel with the roll pin on the threaded

shafts.

3. Secure the handwheels to the threaded shaft

with the handwheel lock knobs.

4. Using the blade tilt handwheel, adjust the

trunnion assembly until the tilt scale reads

90°.

Figure 9. Installed handwheel.

Blade Height

Handwheel

Handwheels

Blade Tilt

Handwheel

Tilt Scale

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Grizzly G0478 Owner's manual

Grizzly G0478 Owner's manual

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