KTM 390 Duke 2021 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2021
390 DUKE
Art. no. 3214322en
DEAR KTM CUSTOMER
*3214322en*
3214322en
03/2021
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 32) Dealer's stamp
Engine number ( p. 33)
Key number ( p. 34)
The Owner's Manual contained the latest information for this model series at the time of publication. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
DEAR KTM CUSTOMER
2
© 2021 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
390 DUKE US (F4375U1, F4375U2)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ...................... 9
1.1 Symbols used .................................... 9
1.2 Formats used................................... 10
2 SAFETY ADVICE.......................................... 11
2.1 Use definition.................................. 11
2.2 Misuse............................................ 11
2.3 Safety advice................................... 11
2.4 Degrees of risk and symbols .............. 12
2.5 Overview of labels ............................ 14
2.6 Consumer rights............................... 18
2.7 Operating noise warning ................... 18
2.8 Manufacturer warranty for the
exhaust monitoring system................ 18
2.9 Noise emission warranty ................... 19
2.10 Reporting safety defects ................... 20
2.11 Tampering warning........................... 20
2.12 Safe operation ................................. 21
2.13 Protective clothing ........................... 22
2.14 Work rules....................................... 23
2.15 Environment.................................... 23
2.16 Owner's Manual ............................... 24
3 IMPORTANT NOTES.................................... 25
3.1 Manufacturer warranty, implied
warranty.......................................... 25
3.2 Fuel, auxiliary substances................. 25
3.3 Spare parts, accessories ................... 25
3.4 Service ........................................... 26
3.5 Figures ........................................... 26
3.6 Customer service.............................. 26
4 VIEW OF VEHICLE ...................................... 28
4.1 View of vehicle, front left (example) ... 28
4.2 View of vehicle, rear right
(example)........................................ 30
5 SERIAL NUMBERS ..................................... 32
5.1 Vehicle identification number............ 32
5.2 Type label ....................................... 32
5.3 Engine number ................................ 33
5.4 Key number..................................... 34
6 CONTROLS................................................. 35
6.1 Clutch lever..................................... 35
6.2 Hand brake lever.............................. 35
6.3 Throttle grip .................................... 36
TABLE OF CONTENTS
4
6.4 Switches on the left side of the
handlebar........................................ 36
6.4.1 Combination switch...................... 36
6.4.2 Light switch ................................ 37
6.4.3 Menu buttons .............................. 38
6.4.4 Turn signal switch........................ 38
6.4.5 Horn button ................................ 39
6.5 Switches on the right side of the
handlebar........................................ 39
6.5.1 Emergency OFF switch ................. 39
6.5.2 Start button ................................ 40
6.6 Ignition and steering lock.................. 40
6.7 Locking the steering......................... 41
6.8 Unlocking the steering...................... 42
6.9 Opening fuel tank filler cap............... 42
6.10 Closing the fuel tank filler cap........... 44
6.11 Seat lock......................................... 45
6.12 Tool set........................................... 45
6.13 Grab handles ................................... 46
6.14 Passenger foot pegs ......................... 46
6.15 Shift lever ....................................... 47
6.16 Foot brake lever ............................... 48
6.17 Side stand....................................... 48
7 COMBINATION INSTRUMENT ..................... 50
7.1 Combination instrument ................... 50
7.2 Activation and test ........................... 50
7.3 Day-Night mode............................... 51
7.4 Warnings......................................... 52
7.5 Indicator lamps................................ 54
7.6 Display ........................................... 58
7.7 Speed............................................. 60
7.8 Shift warning light ........................... 60
7.9 Speed............................................. 61
7.10 ODO display .................................... 62
7.11 Coolant temperature indicator ........... 62
7.12 Fuel level display ............................. 63
7.13 Time............................................... 64
7.14 Favourites display ............................ 65
7.15 Quick Selector 1 display................... 65
7.16 Quick Selector 2 display................... 66
7.17 Menu.............................................. 66
7.17.1 KTM MY RIDE (optional) .............. 67
7.17.2 Info ............................................ 68
7.17.3 Motorcycle .................................. 68
7.17.4 Settings ...................................... 69
7.17.5 Preferences................................. 69
7.17.6 Pairing (optional) ......................... 70
7.17.7 Phone (optional) .......................... 71
7.17.8 Headset (optional) ....................... 73
7.17.9 Audio (optional)........................... 75
7.17.10 Telephony (optional) .................... 77
TABLE OF CONTENTS
5
7.17.11 General Info ................................ 78
7.17.12 Trip 1 ......................................... 78
7.17.13 Trip 2 ......................................... 79
7.17.14 Warning ...................................... 80
7.17.15 ABS............................................ 81
7.17.16 Favourites ................................... 82
7.17.17 Quick Selector 1.......................... 82
7.17.18 Quick Selector 2.......................... 83
7.17.19 Bluetooth (optional) ..................... 84
7.17.20 Display Theme............................. 85
7.17.21 Shift Light .................................. 86
7.17.22 Setting the time and date ............. 86
7.17.23 DRL ........................................... 89
7.17.24 Distance ..................................... 90
7.17.25 Temperature................................ 91
7.17.26 Fuel Cons.................................... 91
7.17.27 Language .................................... 92
7.17.28 Service ....................................... 93
7.17.29 Extra Functions ........................... 93
8 PREPARING FOR USE................................. 95
8.1 Advice on preparing for first use ........ 95
8.2 Running in the engine ...................... 97
8.3 Loading the vehicle .......................... 97
9 RIDING INSTRUCTIONS............................ 100
9.1 Checks and maintenance measures
when preparing for use ................... 100
9.2 Starting......................................... 101
9.3 Starting off.................................... 103
9.4 Shifting, riding .............................. 104
9.5 Applying the brakes........................ 108
9.6 Stopping, parking........................... 111
9.7 Transport ...................................... 112
9.8 Refueling ...................................... 114
10 SERVICE SCHEDULE ................................ 117
10.1 Additional information.................... 117
10.2 Required work ............................... 117
10.3 Recommended work ....................... 119
11 TUNING THE CHASSIS ............................. 121
11.1 Adjusting the spring preload of the
shock absorber ........................... 121
11.2 Adjusting the shift lever.................. 122
12 SERVICE WORK ON THE CHASSIS............. 124
12.1 Raising the motorcycle with rear
lifting gear .................................... 124
TABLE OF CONTENTS
6
12.2 Removing the rear of the
motorcycle from the lifting gear....... 124
12.3 Lifting the motorcycle with the
front lifting gear............................. 125
12.4 Taking the motorcycle off the front
lifting gear .................................... 127
12.5 Cleaning the dust boots of the fork
legs .............................................. 128
12.6 Removing the passenger seat .......... 130
12.7 Mounting the passenger seat........... 131
12.8 Removing the front rider's seat........ 131
12.9 Mounting the front rider's seat......... 132
12.10 Checking for chain dirt
accumulation................................. 133
12.11 Cleaning the chain ......................... 133
12.12 Checking the chain tension ............. 135
12.13 Adjusting the chain tension............. 136
12.14 Checking the chain, rear sprocket,
and engine sprocket ....................... 138
12.15 Adjusting the basic position of the
clutch lever ................................... 141
12.16 Removing the front spoiler .............. 142
12.17 Fitting front spoiler ........................ 144
13 BRAKE SYSTEM ....................................... 146
13.1 Anti-lock braking system (ABS) ....... 146
13.2 Adjusting the basic position of the
hand brake lever ............................ 148
13.3 Checking the brake discs ................ 148
13.4 Checking the front brake fluid
level ............................................. 150
13.5 Adding the front brake fluid ......... 151
13.6 Checking the front brake linings ...... 154
13.7 Checking the free travel of foot
brake lever .................................... 155
13.8 Adjusting the free travel of the foot
brake lever ................................. 157
13.9 Checking the rear brake fluid
level ............................................. 159
13.10 Adding rear brake fluid ............... 160
13.11 Checking the rear brake linings ....... 163
14 WHEELS, TIRES ....................................... 165
14.1 Removing the front wheel ............ 165
14.2 Installing the front wheel ............ 166
14.3 Removing the rear wheel ............. 168
14.4 Installing the rear wheel .............. 170
14.5 Checking the rear hub damping
rubber pieces ............................. 173
14.6 Checking the tire condition ............. 175
14.7 Checking tire pressure .................... 177
TABLE OF CONTENTS
7
15 ELECTRICAL SYSTEM ............................... 179
15.1 Daytime running light (DRL)............. 179
15.2 Removing the 12-V battery .......... 180
15.3 Installing the 12-V battery ........... 182
15.4 Charging the 12-V battery ........... 183
15.5 Changing the main fuse.................. 186
15.6 Changing the ABS fuses ................. 188
15.7 Changing the fuses of individual
power consumers ........................... 191
15.8 Checking the headlight setting ........ 194
15.9 Adjusting the headlight range.......... 195
15.10 Diagnostics connector .................... 196
15.11 Front ACC1 and ACC2 .................... 196
15.12 ACC2 rear ..................................... 197
16 COOLING SYSTEM .................................... 198
16.1 Cooling system .............................. 198
16.2 Checking the antifreeze and
coolant level.................................. 200
16.3 Checking the coolant level .............. 203
16.4 Draining the coolant ................... 205
16.5 Filling/bleeding the cooling
system ...................................... 206
16.6 Changing the coolant .................. 209
17 TUNING THE ENGINE............................... 213
17.1 Checking the clutch lever play......... 213
17.2 Adjusting play in the clutch
lever .......................................... 214
18 SERVICE WORK ON THE ENGINE .............. 215
18.1 Checking the engine oil level........... 215
18.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 216
18.3 Adding engine oil........................... 220
19 CLEANING, CARE ..................................... 222
19.1 Cleaning the motorcycle ................. 222
19.2 Checks and maintenance steps for
winter operation............................. 225
20 STORAGE................................................. 227
20.1 Storage ......................................... 227
20.2 Preparing for use after storage......... 229
21 TROUBLESHOOTING ................................ 230
22 TECHNICAL DATA..................................... 233
22.1 Engine .......................................... 233
22.2 Engine tightening torques ............... 235
TABLE OF CONTENTS
8
22.3 Capacities ..................................... 239
22.3.1 Engine oil ................................. 239
22.3.2 Coolant..................................... 239
22.3.3 Fuel ......................................... 239
22.4 Chassis ......................................... 240
22.5 Electrical system............................ 241
22.6 Tires............................................. 242
22.7 Fork.............................................. 243
22.8 Shock absorber.............................. 243
22.9 Chassis tightening torques .............. 243
23 DECLARATIONS OF CONFORMITY ............. 250
23.1 Declarations of conformity .............. 250
24 SUBSTANCES .......................................... 251
25 AUXILIARY SUBSTANCES ......................... 254
26 STANDARDS ............................................ 256
27 INDEX OF SPECIAL TERMS ....................... 257
28 LIST OF ABBREVIATIONS.......................... 258
29 LIST OF SYMBOLS.................................... 259
29.1 Red symbols.................................. 259
29.2 Yellow and orange symbols.............. 259
29.3 Green and blue symbols.................. 259
INDEX ............................................................. 261
MEANS OF REPRESENTATION 1
9
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
1 MEANS OF REPRESENTATION
10
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
SAFETY ADVICE 2
11
2.1 Use definition
KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation but
not for use on race courses or offroad.
Info
The motorcycle is authorized for public road traffic in the homologous version only.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
2 SAFETY ADVICE
12
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
SAFETY ADVICE 2
13
2 SAFETY ADVICE
14
2.5 Overview of labels
S04765-10
SAFETY ADVICE 2
15
1 Type label for Canada
2 Information on emissions control
3 Information on preparations for use
4 Type label for USA
5 Information on noise emissions
S04759-10
Type label for Canada
2 SAFETY ADVICE
16
S04761-10
Information on emissions control
F00491-01
Information on preparations for use
SAFETY ADVICE 2
17
S04760-10
Type label for USA
S04758-10
Information on noise emissions
2 SAFETY ADVICE
18
2.6 Consumer rights
Warranty claims must be submitted to an authorized KTM workshop. If you are not satisfied, please contact:
KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA
Phone: (440) 985-3553
www.ktmusa.com
KTM Canada, Inc., Customer Support, 8701 Rue Samuel‑Hatt, Chambly, QC J3L 6V4, Canada
Phone: (450) 441-4451
www.ktmcanada.com
Different rights may apply, according to national or regional legislation.
2.7 Operating noise warning
This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased
significantly through use. Otherwise, the owner may become subject to penalties under the applicable ordinances.
2.8 Manufacturer warranty for the exhaust monitoring system
KTM North America, Inc. guarantees that, at the time of sale, the exhaust monitoring system complies with all
the standards of the US Environmental Protection Agency (EPA) and the California Air Resources Board (CARB).
This manufacturer warranty applies in respect of the first owner of the motorcycle and all subsequent owners.
Your exhaust monitoring system may include parts, such as the fuel injection system, ignition, catalytic converter,
control units, hoses, connectors and other emission related assemblies, fuel tank, crankcase breather, fuel tank
lid for vehicles with fuel evaporation monitoring, oil filler cap, pressure control valve, fuel/vapor separator, canis-
ter, ignition coils, ignition wire, capacitors, and spark plugs, if a fault occurs before the first scheduled replace-
ment and includes the hoses, fittings, and pipes that are used directly in these components.
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KTM 390 Duke 2021 Owner's manual

Category
Motorcycles
Type
Owner's manual

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