Fagor CNC 8058elite T User manual

Ref. 2005

8060

8065

Quercus

Operating manual.

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MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machine

is enabled in order to prevent personal injury and damage to the CNC or to the

products connected to it. On start-up and while validating CNC parameters, it

checks the status of the following safety elements. If any of them is disabled, the

CNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle)

both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any of the safety

elements being disabled.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 will

include "-MDU" in their identification if they are included on the list of dual-use

products according to regulation UE 428/2009 and require an export license

depending on destination.

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as the

documents derived from it, have been drafted in Spanish. In the event of any

contradictions between the document in Spanish and its translations, the wording

in the Spanish version shall prevail. The original manual will be labeled with the

text "ORIGINAL MANUAL".

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any hardware

manipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by Fagor

Automation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains no

computer viruses. It is up to the user to keep the unit virus free in order to

guarantee its proper operation. Computer viruses at the CNC may cause it to

malfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC due a computer virus in the

system.

If a computer virus is found in the system, the unit will no longer be under warranty.

transcribed, stored in a backup device or translated into another language

without Fagor Automation’s consent. Unauthorized copying or distributing of this

software is prohibited.

The information described in this manual may be subject to changes due to

technical modifications. Fagor Automation reserves the right to change the

contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.

The use of these marks by third parties for their own purpose could violate the

rights of the owners.

It is possible that CNC can execute more functions than those described in its

associated documentation; however, Fagor Automation does not guarantee the

validity of those applications. Therefore, except under the express permission

from Fagor Automation, any CNC application that is not described in the

documentation must be considered as "impossible". In any case, Fagor

Automation shall not be held responsible for any personal injuries or physical

damage caused or suffered by the CNC if it is used in any way other than as

explained in the related documentation.

The content of this manual and its validity for the product described here has been

verified. Even so, involuntary errors are possible, hence no absolute match is

guaranteed. However, the contents of this document are regularly checked and

updated implementing the necessary corrections in a later edition. We appreciate

your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using

them in industrial applications, they must be properly adapted making sure that

the safety regulations are fully met.

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INDEX

About this manual......................................................................................................................... 9

About the product

Quercus CNC 8060. ....................................................................................................................11

About the product

Quercus CNC 8065. ................................................................................................................... 17

Declaration of CE conformity and warranty conditions. .............................................................. 23

Safety conditions. ....................................................................................................................... 25

Returning conditions. .................................................................................................................. 29

CNC maintenance. ..................................................................................................................... 31

New features............................................................................................................................... 33

CHAPTER 1 DESCRIPTION OF THE KEYS

1.1 Monitor LCD-15. ............................................................................................................ 35

1.2 Monitor LCD-15AT. ....................................................................................................... 36

1.3 Monitor LCD-10K. ......................................................................................................... 37

1.4 HORIZONTAL KEYB. ................................................................................................... 39

1.5 VERTICAL KEYB........................................................................................................... 41

1.6 HORIZONTAL KEYB / HORIZONTAL KEYB + MOUSE. ............................................ 43

1.7 VERTICAL KEYB / VERTICAL KEYB + MOUSE. .................................................... 44

1.8 OP PANEL / OP PANEL + SPDL RATE. ................................................................. 45

1.9 OP PANEL 329. ............................................................................................................ 46

1.10 HORIZONTAL KEYB 2.0 + TOUCHPAD. ..................................................................... 47

1.11 Keyboard shortcuts........................................................................................................ 50

CHAPTER 2 GENERAL CONCEPTS

2.1 Turning the CNC on and off ........................................................................................... 51

2.1.1 Emergency shutdown with battery (8065 only). ......................................................... 53

2.2 Work modes and software protection at the CNC.......................................................... 54

2.3 Ethernet. ........................................................................................................................ 57

2.4 USB ports.. .................................................................................................................... 57

2.5 Disco CFast (Q7-A platform). ........................................................................................ 58

CHAPTER 3 HOW TO OPERATE THE CNC

3.1 General description of the interface. .............................................................................. 59

3.2 Detailed description of the CNC status bar.................................................................... 60

3.2.1 Channel synchronization window............................................................................... 61

3.2.2 PLC messages........................................................................................................... 62

3.3 Horizontal softkey menu ................................................................................................ 63

3.4 Operating modes ........................................................................................................... 64

3.4.1 Description of the various operating modes............................................................... 66

3.5 Task window ..................................................................................................................68

3.6 Windows for warnings and errors .................................................................................. 69

3.6.1 CNC warnings and errors........................................................................................... 69

3.6.2 PLC errors.................................................................................................................. 70

3.7 File selection window ..................................................................................................... 71

3.8 Calculator....................................................................................................................... 73

3.8.1 Defining expressions.................................................................................................. 75

3.9 Dialog boxes .................................................................................................................. 77

CHAPTER 4 AUTOMATIC MODE

4.1 Interface description....................................................................................................... 79

4.1.1 Description of a typical screen of this work mode. ..................................................... 79

4.1.2 Softkey menus. .......................................................................................................... 82

4.2 Display the status of the program or of the active subroutines. ..................................... 83

4.3 Program simulation and execution................................................................................. 84

4.3.1 Select program........................................................................................................... 84

4.3.2 Select the first and last blocks of the execution. ........................................................ 85

4.3.3 Execute a program..................................................................................................... 87

4.3.4 Resume the execution of a program from the block where it was canceled. ............. 88

4.3.5 Cancel the execution and resume from another block while keeping the history. ..... 89

4.3.6 Simulated execution of a program. ............................................................................ 91

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4.3.7 Execute a program (retrace). ..................................................................................... 94

4.3.8 Executing a program in 8055 language. .................................................................... 97

4.4 Executing program blocks separately............................................................................ 98

4.5 Tool inspection. ............................................................................................................. 99

4.5.1 Tool inspection (execution in retrace mode, independent interpolator or rigid tapping).

102

4.6 Block search. ............................................................................................................... 104

4.6.1 Treatment of functions M, H, F, S. ........................................................................... 106

4.7 Show/hide the dynamic override of the HSC. .............................................................. 107

CHAPTER 5 MANUAL (JOG) MODE

5.1 Interface description. ................................................................................................... 109

5.1.1 Description of a typical screen of this work mode.................................................... 109

5.1.2 Softkey menus. ........................................................................................................ 111

5.2 Operations with the axes. ............................................................................................ 112

5.2.1 Home search............................................................................................................ 112

5.2.2 Jog ........................................................................................................................... 113

5.2.3 Jogging the axes with handwheels .......................................................................... 115

5.2.4 Moving an axis to a particular position (coordinate)................................................. 117

5.2.5 Coordinate preset .................................................................................................... 117

5.3 Spindle control ............................................................................................................. 118

5.4 Tool selection and tool change .................................................................................... 119

5.5 Setting the feedrate and spindle speed. ...................................................................... 120

5.6 Setting and activating the zero offsets and the fixture offsets. .................................... 121

CHAPTER 6 MANUAL (JOG) MODE. TOOL CALIBRATION

6.1 Manual calibration. Calibration without a probe........................................................... 125

6.2 Semi-automatic calibration. Calibration with a probe................................................... 129

6.3 Automatic calibration with a probe and a canned cycle............................................... 132

6.3.1 Mill or lathe model ("trihedron" geometrical configuration)....................................... 132

6.3.2 Lathe model ("plane" geometrical configuration) ..................................................... 135

CHAPTER 7 JOG MODE. PART CENTERING (MILL MODEL)

7.1 How to define the data................................................................................................. 139

7.2 Data programming. ...................................................................................................... 140

7.3 Basic operation. ........................................................................................................... 144

CHAPTER 8 EDISIMU MODE (EDITING AND SIMULATION)

8.1 Interface description. ................................................................................................... 147

8.1.1 Softkey menus. ........................................................................................................ 149

8.2 Program editing and simulation ................................................................................... 150

8.2.1 Program editing........................................................................................................ 150

8.2.2 Editing a program in the 8055 CNC language ......................................................... 151

8.2.3 Translating a program in 8055 language. ................................................................ 153

8.2.4 Program simulation .................................................................................................. 154

8.2.5 Simulation errors...................................................................................................... 156

8.3 Editing window............................................................................................................. 157

8.3.1 Softkey and hotkey menus....................................................................................... 159

8.3.2 Contextual programming assistance........................................................................ 160

8.3.3 Help for programming subroutines........................................................................... 161

8.3.4 Syntax errors when editing ...................................................................................... 162

8.4 Working in the editing window. .................................................................................... 163

8.4.1 Select a program...................................................................................................... 163

8.4.2 Operations with blocks. Cut and paste. ................................................................... 163

8.4.3 Find a line or a text in the program. ......................................................................... 164

8.4.4 Undo and redo. ........................................................................................................ 164

8.4.5 Operations with files................................................................................................. 165

8.4.6 Customizing the editor (general options). ................................................................ 166

8.4.7 Customizing the editor (appearance)....................................................................... 168

8.4.8 Customizing the editor (syntax highlighting). ........................................................... 168

8.4.9 TEACH-IN ................................................................................................................ 169

8.4.10 Import DXF files ....................................................................................................... 170

8.4.11 Import files from the 8055 (PIM and PIT)................................................................. 173

8.4.12 Profile editor............................................................................................................. 174

8.4.13 Canned cycle editor. ................................................................................................ 174

8.4.14 Inclined planes (·M· model) ..................................................................................... 175

8.4.15 Geometric-help editor. ............................................................................................. 176

8.5 Graphic assistance for the program editor................................................................... 180

8.6 Graphics window ......................................................................................................... 181

8.7 Program window .......................................................................................................... 182

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8.8 Working in the program window................................................................................... 183

8.8.1 Select the first and last blocks of the execution. ..................................................... 183

8.8.2 Simulate program blocks separately. ....................................................................... 185

8.8.3 Display the status of the program or of the active subroutines. ............................... 186

8.9 Statistics window.......................................................................................................... 187

8.9.1 Time estimates......................................................................................................... 188

CHAPTER 9 PROFILE EDITOR

9.1 Interface description..................................................................................................... 189

9.1.1 How to use the profile editor. ................................................................................... 191

9.2 Define a new profile, enlarge an existing one or import one from a file. ...................... 192

9.2.1 Define any profile using straight and curved sections.............................................. 193

9.2.2 Define a circular profile. ........................................................................................... 195

9.2.3 Define a rectangular profile. ..................................................................................... 196

9.2.4 Enlarge a profile....................................................................................................... 196

9.2.5 Import a profile from a DXF file. ............................................................................... 197

9.2.6 Editing a profile in ProGTL3 language. .................................................................... 200

9.3 Modify a profile and insert corners............................................................................... 201

9.4 Configuring the profile editor. Displayed area.............................................................. 203

9.5 Configuring the profile editor. Define the work plane. .................................................. 203

9.6 End the session at the editor. ...................................................................................... 203

9.7 Examples of how to define profiles. ............................................................................. 204

9.7.1 Profile editor. Example 1 (milling). ........................................................................... 204

9.7.2 Profile editor. Example 2 (milling). ........................................................................... 205

9.7.3 Profile editor. Example 3 (milling). ........................................................................... 207

9.7.4 Profile editor. Example 4 (lathe)............................................................................... 208

CHAPTER 10 GRAPHIC ENVIRONMENT (MILL MODEL)

10.1 Description of the graphic environment. ...................................................................... 210

10.1.1 Softkey menus. ........................................................................................................ 213

10.2 Type of graphics .......................................................................................................... 214

10.3 Zoom............................................................................................................................ 215

10.4 Dimensions .................................................................................................................. 216

10.5 Point of view................................................................................................................. 216

10.6 Measurement ............................................................................................................... 217

10.7 Clear screen................................................................................................................. 218

10.8 Colors........................................................................................................................... 218

10.9 Options......................................................................................................................... 219

10.10 Real coordinates .......................................................................................................... 220

10.11 Real coordinates with enlarged error ........................................................................... 220

10.12 Simulation speed ......................................................................................................... 220

CHAPTER 11 GRAPHICS HD (·M· MODEL).

11.1 Graphic environment.................................................................................................... 221

11.1.1 HD graphics in automatic mode. .............................................................................. 222

11.1.2 HD graphics in edisimu mode. ................................................................................. 223

11.1.3 Horizontal softkey menu. ......................................................................................... 224

11.2 Move, rotate and zoom in or out on the graphic. ......................................................... 225

11.3 Select the type of view. ............................................................................................... 226

11.4 Configuring the graphics window (properties of each window). .................................. 227

11.5 Configuring and activating the sections. ..................................................................... 228

11.6 Configure the colors for the tool path and solid. ......................................................... 230

11.7 General configuration of the graphics. ........................................................................ 231

11.8 Configuration. Cancel the graphics. ............................................................................ 232

11.9 Configuration. Load machine. ..................................................................................... 232

11.10 Actions. Move the active sections. .............................................................................. 233

11.11 Actions. Print the graphic. ............................................................................................ 234

11.12 Delete the graphic. ...................................................................................................... 234

11.13 Editing, displaying and hiding parts. ........................................................................... 235

11.14 Automatic dimensions. ................................................................................................ 236

11.15 Saving part / Loading part. .......................................................................................... 236

11.16 Measure the part. ........................................................................................................ 237

11.17 Viewing the tool paths and the solid. .......................................................................... 238

11.18 Simulation speed (edisimu mode only). ...................................................................... 239

CHAPTER 12 GRAPHIC ENVIRONMENT (LATHE MODEL)

12.1 Description of the graphic environment. ...................................................................... 242

12.1.1 Softkey menus. ........................................................................................................ 245

12.2 Type of graphics .......................................................................................................... 246

12.3 Zoom............................................................................................................................ 247

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12.4 Dimensions .................................................................................................................. 248

12.5 Measurement............................................................................................................... 248

12.6 Clear screen ................................................................................................................ 249

12.7 Colors .......................................................................................................................... 249

12.8 Options ........................................................................................................................ 250

12.9 Real coordinates.......................................................................................................... 251

12.10 Real coordinates with enlarged error........................................................................... 251

12.11 Simulation speed ......................................................................................................... 251

CHAPTER 13 GRAPHICS HD (·T· MODEL).

13.1 Graphic environment. .................................................................................................. 253

13.1.1 HD graphics in automatic mode............................................................................... 254

13.1.2 HD graphics in edisimu mode. ................................................................................. 255

13.1.3 Horizontal softkey menu. ........................................................................................ 256

13.2 Move, rotate and zoom in or out on the graphic. ......................................................... 257

13.3 Select the type of view. ............................................................................................... 258

13.4 Configuring the graphics window (properties of each window). .................................. 259

13.5 Configuring and activating the sections. ..................................................................... 260

13.6 Configure the colors for the tool path and solid. ......................................................... 261

13.7 General configuration of the graphics. ........................................................................ 262

13.8 Configuration. Cancel the graphics. ............................................................................ 263

13.9 Configuration. Load machine. ..................................................................................... 263

13.10 Actions. Move the active sections. .............................................................................. 264

13.11 Actions. Print the graphic............................................................................................. 265

13.12 Delete the graphic. ...................................................................................................... 265

13.13 Editing, displaying and hiding parts. ........................................................................... 266

13.14 Automatic dimensions. ................................................................................................ 267

13.15 Saving part / Loading part. .......................................................................................... 267

13.16 Measure the part. ........................................................................................................ 268

13.17 Viewing the tool paths and the solid. .......................................................................... 269

13.18 Simulation speed (edisimu mode only). ...................................................................... 270

CHAPTER 14 MDI/MDA MODE

14.1 Interface description. ................................................................................................... 271

14.1.1 Softkey menus. ........................................................................................................ 272

14.2 Edit and execute individual blocks............................................................................... 273

14.3 Block history. ............................................................................................................... 274

CHAPTER 15 USER TABLES

15.1 User table presentation................................................................................................ 275

15.1.1 Softkey menus. ........................................................................................................ 276

15.2 Zero offset tables ......................................................................................................... 277

15.3 Fixture table ................................................................................................................. 279

15.4 Arithmetic parameter tables......................................................................................... 280

15.5 Operations with tables ................................................................................................. 282

15.5.1 Data editing.............................................................................................................. 282

15.5.2 Save and recall tables.............................................................................................. 283

15.5.3 Find text. ................................................................................................................. 284

CHAPTER 16 TOOL AND MAGAZINE TABLE

16.1 Presentation of the tool tables and magazine tables. ................................................. 285

16.1.1 Softkey menus. ........................................................................................................ 286

16.1.2 Search for a text in the tables .................................................................................. 287

16.1.3 Save and load the tables ......................................................................................... 288

16.1.4 Printing the tables .................................................................................................... 290

16.2 Tool table ..................................................................................................................... 291

16.3 Tool and tool magazine table....................................................................................... 293

16.3.1 Vertical softkey menu............................................................................................... 293

16.3.2 The tool list............................................................................................................... 294

16.3.3 Description of the tool data ...................................................................................... 295

16.4 Tool table (simple mode). ............................................................................................ 303

16.4.1 Vertical softkey menu............................................................................................... 303

16.4.2 Configuring the tool data display.............................................................................. 303

16.4.3 Data of the M tools (standard page - screen-). ........................................................ 304

16.4.4 Data of the T tools (standard page - screen-). ......................................................... 305

16.4.5 Data of the M/T tools (offset page - screen-). .......................................................... 306

16.4.6 Editing the tool table. ............................................................................................... 306

16.5 Operations with the tool table (full mode). ................................................................... 307

16.5.1 Editing the tool table ................................................................................................ 307

16.6 Active-tools table ......................................................................................................... 308

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16.6.1 Softkey menus. ........................................................................................................ 309

16.6.2 Changing the tool of the spindle............................................................................... 309

16.7 Table for the status of the tool change process ........................................................... 310

16.8 Magazine table............................................................................................................. 311

16.8.1 Softkey menus. ........................................................................................................ 312

16.8.2 List of magazine positions........................................................................................ 313

16.8.3 Magazine information............................................................................................... 314

16.9 Operations with the magazine table............................................................................. 316

16.9.1 Loading / unloading tools to / from the magazine .................................................... 316

16.9.2 Load / unload a tool to / from the tool changer arm ................................................. 318

CHAPTER 17 UTILITIES MODE

17.1 Interface description..................................................................................................... 319

17.1.1 Softkey menus. ........................................................................................................ 321

17.2 Set how to display the list of programs. ....................................................................... 322

17.3 Select files and create folders...................................................................................... 323

17.4 Find in files................................................................................................................... 324

17.5 Protection passwords................................................................................................... 325

17.6 Data safety backup. Backup - Restore ........................................................................ 327

17.7 Encrypting files............................................................................................................. 329

CHAPTER 18 PLC

18.1 Appearance of the PLC mode...................................................................................... 331

18.1.1 Icon description (vertical softkeys) ........................................................................... 332

18.2 "Programs" service ...................................................................................................... 333

18.2.1 Softkey menus. PLC project..................................................................................... 334

18.2.2 Softkey menus. Files of the PLC project. ................................................................. 335

18.3 Program editing............................................................................................................ 336

18.4 Editing in C language or mnemonic language. ............................................................ 338

18.4.1 Softkey "Analyze"..................................................................................................... 339

18.4.2 Softkey "File". .......................................................................................................... 339

18.4.3 Softkey "Undo". ........................................................................................................ 339

18.4.4 Softkey "Operations with blocks". ............................................................................ 340

18.4.5 Softkey "Find/Replace". ........................................................................................... 341

18.4.6 Softkey "Customize"................................................................................................. 342

18.5 Editing in contact (ladder) language (softkeys)............................................................ 343

18.5.1 Softkey "Analyze"..................................................................................................... 344

18.5.2 Softkey "File". .......................................................................................................... 344

18.5.3 "Edit" softkey. .......................................................................................................... 345

18.5.4 Softkey "View". ........................................................................................................ 347

18.5.5 Softkey "Marks". ...................................................................................................... 347

18.5.6 Softkey "Find"........................................................................................................... 348

18.5.7 Softkey "Customize"................................................................................................. 348

18.6 Program monitoring ..................................................................................................... 349

18.6.1 Softkey menus. Monitoring in C language or mnemonic language. ........................ 350

18.6.2 Softkey menus. Monitoring in contact (ladder) language. ....................................... 351

18.7 "Commands" service.................................................................................................... 353

18.7.1 Softkey menus. Options of the "Commands" service............................................... 353

18.8 "Outputs" service ......................................................................................................... 354

18.8.1 Softkey menus. Options of the "Outputs" service. ................................................... 355

18.9 "Logic analyzer" service............................................................................................... 356

18.9.1 Editing logic analyzer data ....................................................................................... 357

18.9.2 Save, load and reset the analyzer configuration ...................................................... 359

18.9.3 Execute and analyze trace....................................................................................... 360

18.9.4 Customize the appearance of the logic analyzer ..................................................... 360

18.10 "Monitoring" service ..................................................................................................... 361

18.10.1 Description of resource tables.................................................................................. 362

18.10.2 Definition of the table resources............................................................................... 363

18.10.3 Options of the "Monitoring" service (softkeys). ........................................................ 364

18.11 "Cross references" service........................................................................................... 365

18.11.1 Softkey menus. Options of the "Cross reference" service. ...................................... 366

18.12 "Statistics" service........................................................................................................ 367

18.12.1 Softkey menus. Options of the "Statistics" service................................................... 368

18.13 "Messages" service...................................................................................................... 369

18.13.1 Softkey menus. Options of the "Messages" service................................................. 370

18.13.2 Editing the message and error table ........................................................................ 371

18.13.3 Displaying PLC messages ....................................................................................... 372

18.13.4 Displaying PLC errors .............................................................................................. 373

18.13.5 Grouping the additional information text files in a single file. ................................... 374

18.13.6 Save, load and print a message and error table ...................................................... 375

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CHAPTER 19 MACHINE PARAMETERS.

19.1 Interface description. ................................................................................................... 378

19.1.1 Connection and machine parameter table. ............................................................. 378

19.1.2 M function customization table. ............................................................................... 379

19.1.3 Kinematics configuration table. ............................................................................... 380

19.1.4 OEM parameter table. ............................................................................................. 381

19.1.5 Horizontal softkey menu. ........................................................................................ 382

19.1.6 Vertical softkey menu. ............................................................................................. 382

19.2 Operations with tables. ................................................................................................ 383

19.2.1 Navigating the tables. ............................................................................................. 383

19.2.2 Machine parameter editing. .................................................................................... 384

19.2.3 Import and export cross compensation and ballscrew data (position and error). .... 386

19.2.4 Validating machine parameters. ............................................................................. 387

19.2.5 Saving and retrieving machine parameters from a file. ........................................... 388

19.2.6 Print a table.............................................................................................................. 389

19.2.7 Initialize a table. ....................................................................................................... 389

19.2.8 Search for text or a value in the active table. .......................................................... 389

CHAPTER 20 SETUP ASSISTANCE

20.1 Oscilloscope ................................................................................................................ 392

20.1.1 Interface description................................................................................................. 393

20.1.2 Softkey menus. ........................................................................................................ 394

20.1.3 Configuration screen................................................................................................ 397

20.1.4 Configure and execute the oscilloscope function..................................................... 398

20.1.5 Machine parameter editing. .................................................................................... 399

20.2 The Bode diagram ....................................................................................................... 401

20.2.1 Interface description................................................................................................. 402

20.2.2 Softkey menus. ........................................................................................................ 403

20.2.3 Machine parameter editing. .................................................................................... 406

20.2.4 Configuration screen................................................................................................ 407

20.3 The circularity (roundness) test ................................................................................... 410

20.3.1 Interface description................................................................................................. 411

20.3.2 Softkey menus. ........................................................................................................ 413

20.3.3 Configuring and executing the circularity (roundness) test ...................................... 414

20.3.4 Configure the graphic environment.......................................................................... 415

20.3.5 Define and execute the movement subroutine ........................................................ 416

20.3.6 Data capture for the graphic .................................................................................... 417

20.3.7 Adjustment of the machine parameters involved ..................................................... 418

20.3.8 Validate the changes and save the configuration used ........................................... 420

20.3.9 Machine parameters that may be modified.............................................................. 421

CHAPTER 21 DIAGNOSIS

21.1 Appearance of the diagnosis mode. ............................................................................ 423

21.1.1 Softkey menus. ........................................................................................................ 424

21.2 Configuration diagnosis ............................................................................................... 425

21.2.1 System diagnosis..................................................................................................... 425

21.2.2 Software diagnosis................................................................................................... 426

21.2.3 Hardware diagnosis. Bus CAN, Sercos and Mechatrolink....................................... 427

21.3 Sercos diagnosis ......................................................................................................... 429

21.4 Save the CAN configuration for the start-up test. ........................................................ 430

21.5 Report generation ........................................................................................................ 431

21.6 View the history of errors and warnings issued by the CNC........................................ 432

21.7 Generating the Fagor file for error diagnosis. .............................................................. 432

21.8 Access particular utilities of the operative system and other applications. .................. 432

CHAPTER 22 APPS.

22.1 DiskMonitor application................................................................................................ 434

22.2 Network Settings. Configuring network properties....................................................... 435

22.3 System. Set the date and time..................................................................................... 435

22.4 APPS. Send emails. .................................................................................................... 436

22.4.1 Configure and activate the application..................................................................... 438

CHAPTER 23 KINEMATICS CALIBRATION.

23.1 Interface description. ................................................................................................... 443

23.1.1 Page 1. Data editing page. ...................................................................................... 443

23.1.2 Page 2. Page to display the captured position values (coordinates). ...................... 445

23.1.3 Page 3. Page to display the calculated data............................................................ 446

23.2 How to calibrate a kinematics. ..................................................................................... 447

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ABOUT THIS MANUAL.

Title. Operating manual.

Models. Quercus

CNC 8060

CNC 8065

Type of documentation. End user manual. This manual describes the CNC interface and the

various working modes, as well as how to operate each one.

Remarks.

Always use the manual reference associated with the software version

or a later manual reference. You can download the latest manual

reference from the download section on our website.

Limitations.

The availability of some of the features described in this manual are

dependent on the acquired software options. Moreover, the machine

manufacturer (OEM) customizes the CNC performance of each

machine using the machine parameters and the PLC. Because of this,

the manual may describe features that are not available for the CNC

or the machine. Consult the machine manufacturer for the available

features.

Electronic document. man_qc_60_65_opt.pdf. Manual available from the download

section of our website.

Language. English [EN]. Refer to our website, download area, the languages

available for each manual.

Date of publication. May, 2020

Manual reference Ref. 2005

Associated version. v1.10

Responsibility exemption. The information described in this manual may be subject to changes

due to technical modifications. Fagor Automation reserves the right to

change the contents of this manual without prior notice.

Trademarks. This manual may contain third-party trademarks or trade names,

however, they do not have them associated ® or ™ symbols. All the

trade marks appearing in the manual belong to the corresponding

owners. The use of these marks by third parties for their own purpose

could violate the rights of the owners.

Website / Email. http://www.fagorautomation.com

Email: [email protected]

Operating manual.

Quercus

CNC 8060

CNC 8065

·10·

REF. 2005

Operating manual.

Quercus

CNC 8060

CNC 8065

·11·

REF. 2005

BASIC CHARACTERISTICS.

(·M· MODEL)

ABOUT THE PRODUCT

QUERCUS CNC 8060.

CNC.

Basic characteristics.

8060 M FL 8060 M Power

Basic Basic Mold

Number of axes. 3 .. 4 3 .. 6 3 .. 6

Number of spindles. 1 1 .. 2 1 .. 2

Maximum number of axes and spindles. 5 7 7

Number of interpolated axes. 4 4 4

Number of tool magazines. 1 1 1

Number of execution channels. 1 1 1

Number of handwheels. 1 .. 3

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

•Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 2.0 ms < 1.5 ms < 1.5 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 44242

Analog outputs per module. 44424

Inputs for PT100 temperature sensors. 22242

Operating manual.

Quercus

CNC 8060

CNC 8065

·12·

REF. 2005

BASIC CHARACTERISTICS.

(·T· MODEL)

CNC.

Basic characteristics.

8060 T

FL Power

Number of axes. 3 .. 4 3 .. 6

Number of spindles. 1 .. 2 1 .. 3

Maximum number of axes and spindles. 5 7

Number of interpolated axes. 4 4

Number of tool magazines. 1 1 .. 2

Number of execution channels. 1 1 .. 2

Number of handwheels. 1 .. 3

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

• Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 2.0 ms < 1.5 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 4 4 2 4 2

Analog outputs per module. 4 4 4 2 4

Inputs for PT100 temperature sensors. 2 2 2 4 2

Operating manual.

Quercus

CNC 8060

CNC 8065

·13·

REF. 2005

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options

available for your model.

Software option Description.

SOFT 8060 ADDIT AXES Option to add axes to the default configuration.

SOFT 8060 ADDIT SPINDLES Option to add spindles to the default configuration.

SOFT 8060 ADDIT TOOL MAGAZ Option to add magazines to the default configuration.

SOFT 8060 ADDIT CHANNELS Option to add channels to the default configuration.

SOFT DIGITAL SERCOS Option for a Sercos digital bus.

SOFT THIRD PARTY I/Os Option to enable the CANopen bus for non-Fagor

modules.

SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that

offers all the features needed to machine parts.

Nevertheless, at times there are some customers who use

third-party applications to take measurements, perform

statistics or other tasks apart from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides

various data exchange standards (for example, OPC UA),

which allows the CNC (and therefore the machine tool) to

be integrated into a data acquisition network or into a MES

or SCADA system.

SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)

on the CNC, which can edit, modify and simulate part

programs.

SOFT TOOL RADIUS COMP Option to enable radius compensation. This

compensation programs the contour to be machined

based on part dimensions without taking into account the

dimensions of the tool that will be used later on. This

avoids having to calculate and define the tool paths based

on the tool radius.

Operating manual.

Quercus

CNC 8060

CNC 8065

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REF. 2005

SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in

the cycle editor. This editor can graphically, and in a

guided way, define rectangular, circular profiles or any

profile made up of straight and circular sections an it can

also import dxf files. After defining the profile, the CNC

generates the required blocks and add them to the

program.

SOFT 60 HD GRAPHICS High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor. During machining, the HD graphics display, in real

time, the tool removing the material from the part, allowing

the condition of the part to be seen at all times. These

graphics are required for the collision control (FCAS).

SOFT 60 IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or

conversational mode, works with the CNC in a graphical

and guided way based on predefined cycles.

There is no

need to work with part programs, have any previous

programming knowledge or be familiar with Fagor CNCs.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined.

SOFT 60 RTCP Option to enable dynamic RTCP (Rotating Tool Center

Point) required to machine with 4, 5 and 6 axis kinematics;

for example, angular and orthogonal spindles, tilting

tables, etc. The RTCP orientation of the tool may be

changed without modifying the position occupied by the

tool tip on the part.

SOFT 60 C AXIS Option to enable C-axis kinematics and associated

canned cycles. The machine parameters of each axis or

spindle indicate whether it can operate as a C axis or not.

For this reason, it is not necessary to add specific axes to

the configuration.

SOFT 60 TANDEM AXES Option to enable tandem axle control. A tandem axis

consists of two motors mechanically coupled to each

other forming a single transmission system (axis or

spindle). A tandem axis helps provide the necessary

torque to move an axis when a single motor is not capable

of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must

be added to the entire configuration. For example, on a

large 3-axis lathe (X Z and tailstock), if the tailstock is a

tandem axis, the final purchase order for the machine

must indicate 4 axes.

SOFT 60 SYNCHRONISM Option to enable the synchronization of paired axes and

spindles, in speed or position, and through a given ratio.

SOFT 60 HSSA I MACHINING SYSTEM Option to enable the HSSA-I (High Speed Surface

Accuracy) algorithm for high speed machining (HSC).

This new HSSA algorithm allows for high speed

machining optimization, where higher cutting speeds,

smoother contours, a better surface finishing and greater

precision are achieved.

SOFT 60 HSSA II MACHINING SYSTEM Option to enable the HSSA-II (High Speed Surface

Accuracy) algorithm for high-speed machining (HSC),

which has the following advantages compared to the

HSSA-I algorithm.

• Advanced algorithm for point preprocessing in real

time.

• Extended curvature algorithm with dynamic

limitations. Improved acceleration and jerk control.

• Greater number of pre-processed points.

• Filters to smooth out the dynamic machine behavior.

Software option Description.

Operating manual.

Quercus

CNC 8060

CNC 8065

·15·

REF. 2005

SOFT 60 PROBE Option to enable functions G100, G103 and G104 (for

probe movements) and probe canned cycles (which help

to measure part surfaces and to calibrate tools). For the

laser model, it only activates the non-cycle function G100.

The CNC may have two probes; usually a tabletop probe

to calibrate tools and a measuring probe to measure the

part.

SOFT 60 CONV USER CYCLES Option to enable user conversational cycles. The user and

the OEM can add their own canned cycles (user cycles)

using the FGUIM application that comes installed on the

CNC. The application offers a guided way to define a new

component and its softkey menu without having to be

familiar with script languages. User cycles work in a

similar way as Fagor canned cycles.

SOFT 60 PROGTL3 Option to enable the ProGTL3 programming language

(ISO language extension), allowing profiles to be

programmed using a geometric language and without the

need to use an external CAD system. This language can

program lines and circles where the end point is defined

as the intersection of 2 other sections, pockets, ruled

surfaces, etc.

SOFT 60 PPTRANS Option to enable the program translator, which can

convert programs written in other languages to Fagor ISO

code.

SOFT PWM CONTROL Option to enable PWM (Pulse - Width Modulation) control

on laser machines. This feature is essential for cutting

very thick sheets, where the CNC must create a series of

PWM pulses to control laser power when drilling the initial

point.

This function is only available for Sercos bus control

systems and must also use one of the two fast digital

outputs available from the central unit.

SOFT GENERATE ISO CODE ISO generation converts canned cycles, calls to

subroutines, loops, etc. into their equivalent ISO code (G,

F, S, etc functions), so the user can modify it and adapt it

to his needs (eliminate unwanted movements, etc.). The

CNC generates the new ISO code while simulating the

program, either from the DISIMU mode or from the

conversational mode.

Software option Description.

Operating manual.

Quercus

CNC 8060

CNC 8065

·16·

REF. 2005

Operating manual.

Quercus

CNC 8060

CNC 8065

·17·

REF. 2005

BASIC CHARACTERISTICS.

(·M· MODEL)

ABOUT THE PRODUCT

QUERCUS CNC 8065.

CNC.

Basic characteristics.

8065 M 8065 M Power

Basic Pack 1 Pack M Basic Pack 1 Pack M

Number of axes. 3..6 5..8 3..6 5..10 8..10 8..10

Number of spindles. 1 1..2 1 1..3 1..3 1..3

Maximum number of axes and spindles. 7 10 7 13 13 13

Number of interpolated axes. 3..6 5..8 3..6 5..10 8..10 8..10

Number of tool magazines. 1 1 1 1..2 1..2 1..2

Number of execution channels. 1 1 1 1 1..2 1..2

Number of handwheels. 1..12

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

•Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 44242

Analog outputs per module. 44424

Inputs for PT100 temperature sensors. 22242

Customizing (on an open system only).

PC-based open system, fully customizable.

• INI configuration files.

• Tool for display configuration FGUIM.

• Visual Basic®, Visual C++®, etc.

• Internal databases in Microsoft® Access.

• OPC compatible interface

Operating manual.

Quercus

CNC 8060

CNC 8065

·18·

REF. 2005

BASIC CHARACTERISTICS.

(·T· MODEL)

CNC.

Basic characteristics.

8065 T 8065 T Power

Basic Pack 1 Basic Pack 1

Number of axes. 3..5 5..7 5..10 8..10

Number of spindles. 2 2 2..3 2..3

Maximum number of axes and spindles. 6 9 13 13

Number of interpolated axes. 3..5 5..7 5..10 8..10

Number of tool magazines. 1 1..2 1..2 1..2

Number of execution channels. 1 1..2 1..2 1..2

Number of interpolated axes. 3..5 5..7 5..10 8..10

Number of handwheels. 1 to 12

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

PLC execution time.

Digital inputs / Digital outputs.

Marks / Registers.

Timers / Counters.

Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 4 4 2 4 2

Analog outputs per module. 4 4 4 2 4

Inputs for PT100 temperature sensors. 2 2 2 4 2

Customizing (on an open system only).

PC-based open system, fully customizable.

INI configuration files.

Tool for display configuration FGUIM.

Visual Basic®, Visual C++®, etc.

Internal databases in Microsoft® Access.

OPC compatible interface

Operating manual.

Quercus

CNC 8060

CNC 8065

·19·

REF. 2005

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options

available for your model.

Software option Description.

SOFT ADDIT AXES Option to add axes to the default configuration.

SOFT ADDIT SPINDLES Option to add spindles to the default configuration.

SOFT ADDIT TOOL MAGAZ Option to add magazines to the default configuration.

SOFT ADDIT CHANNELS Option to add channels to the default configuration.

SOFT 4 AXES INTERPOLATION LIMIT Limited to 4 interpolated axes.

SOFT DIGITAL SERCOS Option for a Sercos digital bus.

SOFT THIRD PARTY I/Os Option to enable the CANopen bus for non-Fagor

modules.

SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that

offers all the features needed to machine parts.

Nevertheless, at times there are some customers who use

third-party applications to take measurements, perform

statistics or other tasks apart from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides

various data exchange standards (for example, OPC UA),

which allows the CNC (and therefore the machine tool) to

be integrated into a data acquisition network or into a MES

or SCADA system.

SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)

on the CNC, which can edit, modify and simulate part

programs.

SOFT DUAL-PURPOSE (M-T) Option to enable the dual-purpose machine, which allows

milling and turning cycles. On Y-axis lathes, this option

allows for pockets, bosses and even irregular pockets with

islands to be made during milling cycles. On a C-axis mill,

this option allows turning cycles to be used.

Operating manual.

Quercus

CNC 8060

CNC 8065

·20·

REF. 2005

SOFT TOOL RADIUS COMP Option to enable radius compensation. This

compensation programs the contour to be machined

based on part dimensions without taking into account the

dimensions of the tool that will be used later on. This

avoids having to calculate and define the tool paths based

on the tool radius.

SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in

the cycle editor. This editor can graphically, and in a

guided way, define rectangular, circular profiles or any

profile made up of straight and circular sections an it can

also import dxf files. After defining the profile, the CNC

generates the required blocks and add them to the

program.

SOFT HD GRAPHICS High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor. During machining, the HD graphics display, in real

time, the tool removing the material from the part, allowing

the condition of the part to be seen at all times. These

graphics are required for the collision control (FCAS).

SOFT IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or

conversational mode, works with the CNC in a graphical

and guided way based on predefined cycles.

There is no

need to work with part programs, have any previous

programming knowledge or be familiar with Fagor CNCs.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined.

SOFT RTCP Option to enable dynamic RTCP (Rotating Tool Center

Point) required to machine with 4, 5 and 6 axis kinematics;

for example, angular and orthogonal spindles, tilting

tables, etc. The RTCP orientation of the tool may be

changed without modifying the position occupied by the

tool tip on the part.

SOFT C AXIS Option to enable C-axis kinematics and associated

canned cycles. The machine parameters of each axis or

spindle indicate whether it can operate as a C axis or not.

For this reason, it is not necessary to add specific axes to

the configuration.

SOFT TANDEM AXES Option to enable tandem axle control. A tandem axis

consists of two motors mechanically coupled to each

other forming a single transmission system (axis or

spindle). A tandem axis helps provide the necessary

torque to move an axis when a single motor is not capable

of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must

be added to the entire configuration. For example, on a

large 3-axis lathe (X Z and tailstock), if the tailstock is a

tandem axis, the final purchase order for the machine

must indicate 4 axes.

SOFT SYNCHRONISM Option to enable the synchronization of paired axes and

spindles, in speed or position, and through a given ratio.

SOFT KINEMATIC CALIBRATION Option to enable tool calibration. For the first time, this

kinematics calibration allows for the kinematics offsets to

be calculated using various approximate data and, also,

from time to time to correct any possible deviations

caused by day-to-day machining operations.

Software option Description.

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