Operating manual
C 200-0 PLUS AKKU
English
E573EN_00.DOC Table of contents 3
Table of contents
1. Safety ..................................................................................4
2. Description .........................................................................5
2.1 Intended use ........................................................................5
2.2 Technical data .....................................................................6
3. Setting work .......................................................................7
3.1 Selection of tools .................................................................7
4. Operation............................................................................9
4.1 Working with the C 200-0 PLUS AKKU ...............................9
5. Maintenance .....................................................................11
5.1 Changing the tool...............................................................12
Replacing the blade......................................................13
Turning or replacing the insertable blades ...................13
5.2 Replacing the cutter plate ..................................................14
5.3 Changing the battery .........................................................14
6. Original accessories and wearing parts........................15
EC declaration of conformity
Guarantee
Spare parts list
Addresses
4 Safety E573EN_00.DOC
1. Safety
¾ Read the operating manual and the safety information
(material no. 1239438, red document) completely before
putting the machine into service. Follow the instructions strictly.
¾ Read the operating manual and the safety information
(material number 125699, red document) completely before
putting the machine into service. Follow the instructions strictly.
¾ Comply with the safety regulations in accordance with
DIN VDE, CEE, AFNOR as well as any other regulations that
apply in the individual countries.
Warning
Risk of injury from the battery
¾ Always disconnect the battery from the machine prior to
maintenance work.
¾ Check the machine for damage every time before using it.
¾ Keep the machine dry and do not use it in damp rooms.
¾ Only use the Akku 3000 System recharger for charging
exchangeable batteries of the Akku 3000 System.
¾ Do not attempt to open the exchangeable batteries or the
recharger.
¾ Do not dispose of the exchangeable batteries in fires or
household waste.
Warning
Risk of injury due to incorrect handling!
¾ Wear safety glasses, hearing protection, protective gloves
and work shoes during work.
Warning
Risk of injury to hands!
¾ Do not reach into the processing line with your hands.
Caution
Material damage due to incorrect handling!
The machine will be damaged or destroyed.
¾ Have servicing and inspections of hand-held electric tools
carried out by a qualified specialist. Only use original
accessories provided by TRUMPF.
USA/CAN
Other countries
E573EN_00.DOC Description 5
2. Description
1
2
3
4
5
1 Cutter plate
2 Chip cutter
3 Blade
4 Bolt
5 On/Off switch
C 200-0 PLUS AKKU Slitting Shears
2.1 Intended use
Warning
Risk of injury!
¾ Only use the machine for work and materials as described
under "Intended use".
The TRUMPF C 200-0 PLUS AKKU Slitting Shears are an electric
hand-held device used for the following applications:
• Cutting plate-shaped workpieces made of steel, aluminum,
plastic, etc.
• Cutting straight or curved exterior and inner cutouts.
• Cutting along lines.
The TRUMPF C 200-0 PLUS AKKU Slitting Shears enable chips to
be cut off that are produced while machining the workpiece as
required.
Fig. 45246
6 Description E573EN_00.DOC
2.2 Technical data
Other countries USA
Values Values
Voltage 12 V 12 V
Operating speed 3-6 m/min 10-20 ft/min
Idle stroke rate n0 1800/min 1800/min
Weight (with battery) 2.4 kg 5.3 lbs
Start hole diameter 25 mm 0.98 in
Technical data
Permissible material thickness
Steel up to 400 N/mm² Steel up to 600 N/mm² Aluminum 250 N/mm²
2.0 mm (0.078 in) 1.5 mm (0.059 in) 2.5 mm (0.098 in)
Different types of blades are required, depending on the material
thickness or the tensile strength of the workpiece (see Table 4, p. 8).
Noise and vibration Measured values according to
EN 60745
A-class sound pressure level Typically 81 dB (A)
A-class acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically 2.6 m/s²
Measured noise and vibration values
Note
The measured values specified above may be exceeded while
working.
Table 1
Table 2
Table 3
E573EN_00.DOC Setting work 7
3. Setting work
3.1 Selection of tools
Note
The blades have 2 cutting edges. They cannot be resharpened.
Different types of blades are required, depending on the material
thickness or the tensile strength of the workpiece (see Table 4, p. 8).
Note
If the blade is not selected as specified in the table,
– the cutting quality will be severely impaired.
– If the feed power increases significantly,
– the blade will break.
8 Setting work E573EN_00.DOC
Tool type Designation Material
thickness [mm]
Radius Mat. no.
Straight blade
- 1.5 mm
Aluminum max.
250 N/mm²
0.5 to 2.5
Steel max.
400 N/mm²
0.5 to 2.0
80
1258006
Curve blade
-1.5 mm
Aluminum max.
250 N/mm²
0.5 to 2.0
Steel max.
400 N/mm²
0.5 to 1.5
45 left
80 right 1260101
CR blade
Stainless steel
max. 600 N/mm²
0.5 to 1.5
120
1278387
SC blade
(parallel fold)
Steel max.
400 N/mm²
4x0.8
Stainless steel
max. 600 N/mm²1
4x0.6
150 1260102
Insertable cutters
(1 set = 2 parts) All materials
1275275
Cutter plate All materials 1267770
Screw All materials 0350327
Blade selection
1 If possible, do not cut chips on the lock seam. That would reduce the
service life.
Table 4
E573EN_00.DOC Operation 9
4. Operation
Warning
Risk of injury due to incorrect handling!
¾ When working with the machine, always ensure that it has a
secure base.
¾ Never touch the tool while the machine is running.
¾ Always operate the machine away from your body.
¾ Do not operate the machine above your head.
4.1 Working with the C 200-0 PLUS AKKU
¾ Push the On/Off switch forwards.
Note
Do not move the machine towards the workpiece until full speed
has been reached.
1
2
14°
1 Marking for cutting position 2 Chip separator
¾ Guide the machine at an angle of approx. 14 to° to the sheet
surface.
Note
Do not burden the machine to such an extent that it stops.
Never operate the machine without blades.
To protect the machine and for a good cutting performance:
• Ensure that blades are sharp.
• Turn insertable cutters in due time.
• Replace insertable cutters in due time.
Switching the machine on
Fig. 45247
10 Operation E573EN_00.DOC
The following applies when cutting radiuses:
• Do not tilt the machine.
• Proceed with a low feed rate.
1
1 Chip
¾ Press the cut-off switch for approx. 0.5 s while the machine is
running. The cutting process is stopped automatically.
Note
• Do not cut off small chips. The minimum length of a chip must
be at least one full turn. Remove the chip manually.
• The front part of the casing has marks that indicate the cutting
position.
¾ Push the On/Off switch back.
Working with the
C 200-0 PLUS AKKU
Fig. 45248
Cutting off chips
Switching the machine off
E573EN_00.DOC Maintenance 11
5. Maintenance
Warning
Risk of injury due to incorrect repair work!
The machine does not work properly.
¾ Repair work may only be carried out by a qualified specialist.
Maintenance point Procedure and interval Recommended lubricant Lubricant order
no.
Bolt Lubricate when replacing
the blade
Lubricating grease "G1" 0139440
Blade Lubricate when replacing
the blade
Lubricating grease "G1" 0139440
Gear,
gear head and cutter
After 300 operating hours, arrange
for a specialist to relubricate or to
replace the lubricating grease.
Lubricating grease "G1" 0139440
Insertable cutters Turn as required - -
Insertable cutters Replace if required - -
Blade Replace if required - -
Cutter plate Replace if required - -
Maintenance table
Table 5
12 Maintenance E573EN_00.DOC
5.1 Changing the tool
Warning!
Risk of injury from the battery
¾ Remove the battery when changing tools and before
performing any maintenance work on the machine.
1
3 4
5
6
7
2
1 Bolt
2 Cutting head
3 Fixing screw
4 Cutter plate
5 Blade
6 Insertable cutter
7 Fixing screws
Changing the tool
Fig. 45249
E573EN_00.DOC Maintenance 13
Replacing the blade
Caution
Material damage by blunt tools!
Machine overload.
¾ Check the cutting edge of the blade hourly for wear. Sharp
blades ensure good cutting quality and spare the machine.
Replace the blades in due time.
If the cutting edges are blunt, replace the blades.
1. Push out the engaged bolt (1st position).
2. Pull the blade out of the cutting head.
3. Grease new blade and bolt lightly.
4. Insert the new blade.
5. Push the bolt into the bore hole until it locks into place.
Turning or replacing the insertable blades
1. Remove the fixing screws.
2. Check the insertable blades:
¾ If a cutting edge is blunt: turn the cutting edges through
180° (change the left cutting edge to the right side and the
right cutting edge to the left side),
or
¾ if both cutting edges of an insertable blade are blunt,
replace the cutting edges.
3. Tighten the fixing screw.
14 Maintenance E573EN_00.DOC
5.2 Replacing the cutter plate
1. Undo the fixing screws.
2. Replace the cutter plate.
3. Tighten the fixing screws.
5.3 Changing the battery
Before using the cordless electric tool, a new exchangeable battery
or one that has not been used for a long time needs to be charged.
Note
The full capacity is reached after 4-5 charging cycles.
¾ Press the locking mechanism together and pull out the
exchangeable battery in the direction of the arrow.
¾ Slide the exchangeable battery into the machine holder from
the rear until the battery locks into place.
Note
Thanks to a mechanical code, only exchangeable batteries that are
intended for the machine can be inserted.
Fig. 12642
Removing the exchangeable
battery
Fig. 12641
Inserting the exchangeable
battery
E573EN_00.DOC Original accessories and wearing parts 15
6. Original accessories and wearing parts
Designation Supplied
original
acces-
sories
Wearing
parts
Options Material
number
Insertable cutters (2 x) + + 1275275
Straight blade + 1258006
Curve blade + 1260101
Cr blade
(for cutting high-tensile sheets)
+ 1278387
SC blade (parallel fold) + + 1260102
Cutter plate + + 1267770
Rechargeable battery + 0133863
Operating manual + 1266061
Safety information
(red document), other countries
+ 0125699
Safety information
(red document), USA
+ 1239438
Torx screwdriver TX 20x60 + 0359907
Lubricating grease "G1" + 0139440
Original accessories, wearing parts and optional items
To ensure the fast delivery of the correct original and wearing
parts:
1. Give the order number.
2. Enter further order data:
– voltage data,
– quantity,
– machine type.
3. Specify the complete shipping data:
– correct address,
– desired delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to the TRUMPF representative office. For
TRUMPF service addresses, see the address list at the end of
the document.
Table 6
Ordering wearing parts
16 Original accessories and wearing parts E573EN_00.DOC
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