Cleveland THA HEIST User manual

Category
Utility Vehicle
Type
User manual

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CLEVELAND(CYCLEWERK S(
THA(HEIST(/(HEIST(250CC(/(HEIST(125CC(
USER(MANUAL(
"
"
#$!$%&!!"'()"%"
DO#NOT#RIDE#IF#YOU#ARE#UNDER#TH E #A GE#OF#16 .#
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WARNING:# =4"'(2:1("7<("'6/>" 4 5"60?:'.@"7<(":/('"; :/7"'(-2"-02":02('/7-02"7<("43('-74'A/" ;-0:-+"B(54'(":/608"7<6/"
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SAVE% THIS% MANUAL% FOR% FUTURE% REFERENCE
%"
"
TABLE&OF&CONTENTS&
TABLE#OF#CONTENTS# 2"
LIMITED#WARR AN TY# 3"
SYMBOLS# 5"
FEATURES# 7"
OPERATION# 10"
MAINTENANCE# 14"
TROUBLESHOO TLNG # 25"
EMISSIONS#WARRANTY# 26"
NOISE#EMISSION#WARANTY# 28"
PRODUCT#SPECIFICATIONS # 28"
WHOLE#VEHICLE#WIRING# 29"
WIRING#DIAGRAMS# CDDEDF"GEEHI*DH"JE="KCLMJCK$"
"
N"
"
LIMITED&WARRANTY& &
WHAT# IS# COVERED:# O+()(+-02" O.1+(P('>/" QQO$" P-''-07/"74"7<("4'6860-+"'(7-6+"3:'1<-/('"60"7<("R067(2"S7-7(/"45"
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3'42:17"7<-7"<-/"B((0":/(2"54'"'(07-+"4'"14;;('16-+"3:'34/(/"4'"7<-7"/:/7-60(2"7<("54++4,608"2-;-8(Y"
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WARNING:#
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"
SAFE&OPERATION&OF&VEHICLE&
!!#WARN ING#!!#
This#operator's#manual#contains#important#safety#and#maintenance#information.#Read#it#carefully#and#m ake#sure#
you# understand# all# included# information# before# riding.# Failing# to# follow# the# warnings# contained# in# this# manual#
could#result#in#SERIOUS#INJURY#or#DEATH.#
DC*K"*QQ"MJS=DRO=MEJS"
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NHTSA#SAFETY#NOTICE#
M5".4 : " B(+6( ) (" .4:'")( < 61 +(" <- /" -"/-5(7. "2(5( 17 @",<61<"14:+2" 1-: /( " /('64 : /" 60?: '." 4'"2(-7<@".4:"/<4:+2 "6;; (2 6-7(+."
1407-17"7<("J-7640-+"]68<,-."='-5561"S-5(7."*2;606/7'-7640"TJ]=S*U"60"-2267640"74"04765.608"O+()(+-0 2"O .1+(P ('>/$"
M5"J ]=S*"'(1(6)(/"/6;6+-'"14;3+-607/@" 6 7";- . "43 ( 0 "-0"60) ( /7 68 - 7640" - 0 2 "65"67"5602/"7<-7"-" / -5 (7 ."2(5( 17 "(V6/7/ "60"-" 8 '4 : 3 "
45")(<61+(/@"67";-."4'2('"-"'(1-++"-02"'(;(2."1-;3-680$"]4,()('@"J]=S*"1-0047"B(14;("60)4+)(2"60"-0."6026)62:-+"
3'4B+(;/"B(7,((0".4:@".4:'"2(-+('@"4'"O+()(+-02"O.1+(P('>/$"
e"
"
SYMBOLS&
The following signal words and meanings are intended to explain the levels of risk associated with this product."
SYMBOL#
SIGNAL#
MEANING#
"
DANGER:#
M0261-7( /"-0"6;; 60 ( 0 7+. "<-W- '2 4 : / "/67:-7640@",<61<@"65"0 4 7"-)462 ( 2 @",6++"'(/:+7"60"2(-7<"
4'"/('64:/"60?:'.$"
"
#
M0261-7( /"-"3 4 7 (0 7 6- ++."<-W-'24:/" /67 :- 764 0 @",<61< @"65"04 7"-)462( 2@"14 : +2 "'(/:+7 "60"2(-7<"
4'"/('64:/"60?:'.$"
"
CAUTION:#
M0261-7( /"- "34 7( 0 7 6-++. "<- W -' 2 4 : /"/67:-7640@",<61<@"65"047"-)462(2@";-."'(/:+7" 60";604'"
4'";42('-7("60?:'.$"
"
CAUTION:#
TP67<4:7" S -5( 7." * +('7" S .; B 4 +U" " M0261- 7( /" -" /67: -7 64 0" 7<-7" ;-." '(/:+7" 60" 3'43('7."
2-;-8($"
"
S4;(" 45" 7<(" 54++4,608"/.;B4 +/" ;-." B(":/(2" 40" 7<6/" 3'42:17$" _+(-/(" /7:2." 7<(;"-02" +(-'0" 7<(6'" ;(-0608" 54'" /-5("
43('-b"7640"45"7 < 6/"3 ' 4 2 : 1 7$"
SYMBOL#
NAME#
"
S-5(7."*+('7"
"
D(-2"E3('-74'/"I-0:-+"
" "
P(-'"C.("_'47(17640"
" "
P(-'"_'47(176)("\(-'"
"
K':8/"-02"*+14<4+"
"
*8("Q6;67"
"
=4V61"L:;(/"
" "
O<(;61-+"G:'0/"
c"
" "
_46/40"
""" "
]:+-"
"
"
"
f"
"
FEATURES&
The#indicators#on#the#motorcycle#help#mak e#yo u#a w are #of#possible#issues.##Refer#to#them#often.#
Neutral#indicator#b"M++:;60 -7 (/ ",<(0"7'- 0 /;6//640"6/ "60"0(:7'-+$#
Choke#Switch"b=<("1<4>(";-."B(":/(2",<(0"/7-'7608"7<("B6>(@"67"<(+3/"7<("B6>("':0",<(0"14+2$"
Electric#Start#Button"b"_4/67640"-02"7<("68067640"/,671<">(."60"7<("EJ"34/67640@"3'(//"7<("(+(17'61"/7-'7"B:7740"74"/7-'7"
7<(";474'1. 1+($"
Engine# Stop# Bu tton" b"_+-1("7<6/"/,671<"60"7<("ELL"34/67640"74"9:61>+."1:7"34,('"74"7<("(0860("-02";->("-0"
(;('8(01."/743$"*7"-++"47<('"76;(/@"7<6/"/,671<"/<4:+2"'(;-60"60"7<("TDRJU"3 4/6764 0@"()(0",<(0"7<("(0860("6/"455$"
Fuel#Valve"b"=<("5: ( +") - +) ( "6/": / ( 2 "74 "1 4 0 7 '4 +"7 < ( "5+4 ,"45"8-/4 +60 ( "5 '4 ;"7<("5: ( +"7- 0 > "74 "7 < ( "1- ' B : '( 7 4 '$"
Fuel#Valve#Reserve"b"M5".4:"' : 0 "4 : 7"45"5:(+"/7671 < "7< ( "34/67640"7 4 "'( / ( ') ( "- 0 2 ". 4 : ",6++"<-)(";4'("5: (+"60"'(/(')( $"
High#beam#indicator"b"M++:;60-7( / ",<(0"<( - 2+68<7"6/"40 "< 68 < "B ( - ;$"
Horn"b=<("<4'0"6/":/(2"74",-'0"47<('";474'6/7/$"
Ignition#S w it c h"b=<("68067640"/,671<"6/":/(2"54'"/7-'7608"7<("(0860($"
Speedometer"b"S < 4,/"7<( "/3((2".4 : "- '( "7 '- ) ( +60 8 "60 ";6+(/"
Turn#Signal#Indicator"b"L+-/<(/",<(0"+( 57"4 ' "'68 < 7"7 : '0"/680-+"6/"40$"
Turn#Signal#Switch"b"R/("7< 6/ "/ , 67 1< "7 4 "/68 0 - +"- "+- 0 ( "1 < - 0 8 ( "4 '"7 : '0 $"
"
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OPERATION&
WARNING:#
*+,-./" ,(-'" -33'43'6-7(" 3'47(176)(" 1+47<608" -02"
-11(//4'6(/Y" -" 3'43('+." 5677608" <(+;(7@" (.(" 3'47(17640"
T8488+(/U@" 8+4)(/ @" 4)('" 7<( " -0>+( " B44 7/" 4'" 1+4/ (2 b 74 ("
/<4(/@"+408 "/+( ( ) ( 2 "/ < 6' 7"4 ' "?- 1 >( 7@"- 02"+408"3-07/$"
WARNING:#
*+,-./",(-'"(.("3'47(17640",67<"/62("/<6(+2/"T8488+(/U"
;-'>(2" 74" 14;3+." ,67<" *JSM" `#f$!$" L-6+:'(" 74" 24" /4"
14:+2" '(/:+7" 60" 4B?(17/"B(608"7<'4,0"6074".4:'"(.(/@"
'(/:+7608"60"34//6B +("/('64 :/"60?: '.$"
WARNING:#
K4" 047" -++4," 5-;6+6-'67." ,67<" 3'42:17" 74" ;->(" .4:"
1-'(+(//$" D(;(;B('" 7<-7" -" 1-'(+(//" 5'-17640" 45" -"
/(1402"6/"/:55616(07"74"605+617"/('64:/"60?:'.$"
SAFETY#GEAR#
*" KE =" 4'" S0(++b-33'4)(2" ;474'1.1+(" <(+;(7" 6/" 7<("
;4/7"6;34'7-07"3-'7"45".4:'"/-5(7."8(-'"B(1-:/("67"1-0"
<(+3" 3'()(07" -" /('64:/" <(-2" 60?:'.$" O<44/(" -" <(+;( 7"
7<-7"567/"/0: 8+.$"D (7- 6+('/"1 -0"<(+3"60"/( +(17608 "- "8 44 2"
9:-+67."<(+;(7@",<61<"567/"3'43('+.$"
*+,-./",(-'"(.("3'47(17640",<(0".4:"'62 ($"M5"-"'41> "4'"
B'-01<" <67" .4:'" (.(/@" .4:" 14:+2" B(" /( )('(+." 60?:'(2$"
P(-'"/<-77('3'445"8488+(/"4'"-"5-1("/<6(+2$"
Helmet:#
KE="4'"S0(++"-33'4)(2"40"'4-2"<(+;(7"
Eye#Protection:#
S<-77('"3'445"*JSM"`#f$!"14;3+6-07$"
Gloves:#
*B'-/640"'(/6/7-07"8+4)(/"54'"7<("/7'((7"
Jacket:#
P(-'" -0" -B'-/640" '(/6/7-07" '62608" ?-1>(7$" " " S4;("
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Long#Pants#I#Riding#Pants:#
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3-07/$"
Boots:#
L447,(-'"/<4:+2"14)('".4:'"-0>+(/"-02"/:334'7"7<(;"
5'4;"'4++608$"
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J47",(-'608"-"<(+;(7"8'(-7+."601'(-/(/".4:'"1<-01(/"
45" /('64:/" <(-2" 60?:'6(/" 4'" 2(-7<" 60" 7<(" ()(07" 45" -0"
-1162(07$" M5" .4:" -'(" '62608" ,67<" -" 3-//(08('@" B(" /:'("
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BEFORE#YOU#RIDE#
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PRE]RIDE#INSPECTION#
M=CI"= E "
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#
WARNING:#
*+,-./" 60/3(17" .4:'" ;474'1.1+(" (-1<" 76;(" B(54'("
'62608" -0 2" ;->(" /:'(" 67" 6/" 60" -" /-5( " 43('-7608"
140267640$"L-6+:'("74"60/3(17"7<(";474'1.1+("B(54'("
43('-7608" 14:+2" 601'(-/(" 7<(" 1<-01(" 45" -0" -1162(07@"
'(/:+7608" 60" /('64:/" 3 ('/4 0- +" 60 ?:'. " 4 '" (9:63;( 07"
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!!!!!!This#bike#not#intended#for#passengers!!!!!!!#
Load#limit"b"I->("/:'(".4:"24"047"(V1((2"7<("+4-2"
+6;67$"
!!"
Cargo" b"=<6/";474'1.1+("<-/"04"1-'84"'-1>/" -02" 6/"
047"2(/680(2"54'"1-''.608"1-'84$"
Rear# suspension"b"=<6/"6/"-"<-'27-6+";474'1.1+($"=<("
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LOADING#LIMITS#AN D#G UIDELIN E S#
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2-;-8("7<(";474'1.1+("-02"60?:'("B47<"'62('/$"
WARNING:#
L4++4," -++"+4-2"+6;67/$" M;3'43('"+4-2608"4'"4)('+4-2608"
1-0" -55(17" 7<(" /7-B6+67." 45" 7<(";474'1.1+("-02";-."
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I-V6;:;"+4-2608"1-3-167."45"7<6/";474'1.1+("6/"Ne&"
+B/$"!eg"> 8 $"K 4 "0 4 7"4 )( '+4 - 2 "7< ( "; 4 7 4' 1. 1+( $"
K4"047"-556V"-0.7<608"74"7<(";474'1.1+(@"(/3(16-++."
40"7<("5'407"-/"67";-."-55(17"<-02+608$"
=<6/"I474'1.1+("047"607(02(2"54'"-"3-//(08('"
FUELING/REFUELING#THE#MOTO RCYCLE#
*+,-./"/<:7"455"(0860("B(54'("5:(+608$"J()('"-22"5:(+"
74"-";4 74'1 .1+(",67<"-"':00608 "(0860($"K4"047"/;4 >("
4'" -++4,"5+-;(" 4'"/3-'>" 60"7<(")616067.",<6+("7<(":067" 6/"
B(608"'(5:( +(2 $"* +, -./",4'>"60 "- ",(++b)(076+-7(2"-'(-$"
M;3'4 3 (' " <-02 +60 8" 45" 5 : (+" 14:+2 " '(/:+7" 60" /( '64 :/"
3('/40-+"60?:'.$"
O+(-0" /:'5-1(" -'4:02" 5:(+" 1-3" 74" 3'()(07"
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4)('56++@"7<6/",6++" 1 - : /( ")-34 '"+41>@"3+(-/( "/((" B(+4,Y
"
WARNING:#
E)('56++608" 7<(" 5:(+" 7-0>" 14:+2" B(" <-W-'24:/$" M5" .4:"
4)('56++" 7<(" 5:(+" 7-0>@" 5:(+" ;-." 4)('5+4," ,<(0" 67"
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3('/40-+"60?:'.$"
D(3+-1("5:(+"7-0>"1-3"-0 2"7, 6/7":0 76+"67"6/"/(1:'("
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B-1>"74"EJ$"
O<(1>"54'"5:(+"+(->/$"*"+(->608"5:(+"1-3"6/"-"56'("<-W-'2"
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74"2 4 "/4"14:+2 "'(/:+7"60"-"56'("7<-7"14:+2"1-: /("/('4 :/"
3('/40-+"60?:'.$"
#
#
STARTING#THE#ENGINE#
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/,671<$"
If#air#temp era tur e#is#no rm al#]#5 0 ]95°F#(10]35°C)#
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JE=CY" CV7(0/6)(" :/(" 45" 7<(" 1<4>(" 1-0" 1-:/("
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7<(";474'$"
NOTE:"L-/7"62+608"54'";4'("7<-0"e";60:7(/"-7"04';-+"
-6'"7(;3('-7:'("1-0"1-:/("(V<-:/7"363("26/14+4'-7640$"
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If#air#tem p e r at u re #is #hig h #] #Above#9 5 °F #(3 5 ° C )#
KE"JE="=RDJ"O]EHC"EJ$"
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S7-'7"(0860($"
If#air#tem p e r at u re #is #low#]#Below#95°F#(3 5 °C ) #
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#
STOPPING#THE#ENGINE#
S<657" 6074" 0(:7'-+" -02"7:'0"7<("68067640"/,671<"ELL"
$"
NOTEY" L-6+608 " 74" 7: '0 " 7<(" 68 0 67 64 0 " /,671<" 455" , 6++"
1-:/(" 7<(" +68<7/" 74" /7-." 40" -02" ,6++" 2'-60" B-77('."
+65($"
DO#NOT"7:'0"7<("( 0 8 60 ( "/ 74 3 "/ ,671<"455$"
#
#
Emergency#Stop:#
M5"-0"(; ( '8 ( 0 1. "/7 4 3 "6/"0(1(//- ' .@";4)("7<("(0860("
/743"/,671<"74"7<("ELL" "34/67640$"
SHIFTING#GEARS#
=<(" ;474'1.1+(" 6/" (9:633(2" , 67<" -" 1-B+(b43('-7(2"
1+:71<$" M7" <- /" 56)(" 54',-'2" 8(-'/@" 40(" 24,0" -02" 54:'"
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3'43('+.$"
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14;3+(7(+."B(54'("/<657608$"
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P<(0"(0860("D_I/"-'("744"<68<@"24"047"24,0/<657"
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K4" 047" 14-/7" 4'" 74," 7<(" ;474'1.1+(" 54'" -" +408"
3('642"45"76;(",<6+("7<("(0860("6/"455$"
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3'()(07"/7-++608$"
"
"
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"
WARNING:#
=<(" 54++4,608" 60/7':17640/" -'(" 54'"8(0('-+":/("60"
/7-02-'2"43('-7608" 1402 67640/$"M054'; -7640"60" 7<(" I SL"
60/7':1764 0 " ;-0:-+" -114;3-0 .60 8 " 7<(" )(< 61 +(" 7->(/"
3'(1(2(01(" 4)('" 7<6/" 6054';-7640$" M0" -2267640@" -++"
2'6)('/"/<4:+2"7->("-0"-11'(267(2"14:'/($"
BRAKING#
=<6/" ; 474'1.1+(" 6/" (9:633(2",67<"-"<-02b43('-7(2"
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f&i@" :/608"7<("5'407"B'->("+()('$"G.":/608"B47<"5'407"
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B'->608" -/" .4:" 5((+" .4:'" /3((2" '(2:1($" M0" 4 '2('" 74"
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J()('"'62(",67<".4:'" 5447" '(/7608"4 0" 7<(" B'->("3(2-+"
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TURNING#
G(54'(" ;->608" -" 7:'0@" '(2:1(" .4:'" /3((2$" K4" 047"
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1-:/(" 7<(" '(-'" ,<((+" 74" +41>b:3" -02" +4/(" 1407'4+" 45"
7<(";474'1. 1+($"
NOTE:"KE"JE="1<-08("7<("34/67640"45"7<("1+:71<"+()('"
2:'608"-"7:'0$"
DESCENDING#HILLS#
P<(0" 7'-)(+608" 24,0" -" /7((3" 8'-2(@" '(2:1(" .4:'"
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(55(176)(0(//$"
#
#
#
#
#
#
#
#
#
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#
#
PARKING#
P<(0"34//6B+(@"3-'>"7<("B6>("40"+()(+"8'4:02$" M5" .4:"
<-)(" 04" 3-)(2" /:'5-1(" 74" 3-'>" 40@" ;->(" /:'(" 7<("
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P<6+("3-'>(2@":/("7<("/62("/7-02"54'"/:334'7$"
R/(".4:'"5447"74"8:62("7<("/62("/7-02"24,0$"
M5" .4:" ;:/7" 3-'>" 40" -" /457" /:'5-1(@" 3 : 7" /4;( 7 < 60 8 "
/4+62":02('"7<("/62("/7-02$"
THEFT#PREVENTION#TIPS#
_-'>"7<(";474'1.1+("60" -" 8-'-8(@" 65" 34//6B+( $" P<(0 "
047"34//6B+(@";->("1('7-60"74"3-'>"60"-",(++b+67"-'(-$"
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"
!Z"
MAINTENANCE&
MJS_CO = MEJ"*JK "I*MJ=C J * JOC"SO]CKRQC"
M7"6/")('."6;34'7-07"74"60/3(17"-02";-607-60".4:'";474'1.1+("'(8:+-'+.$"L4++4,"7<("8:62(+60(/"60"7<("1<-'7"B(+4,$""=<("607(')-+/"
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/./7(;/$"
WARNING:#
L-6+608"74"3('54';"'(14;;(02(2";-607(0-01("4'"3('54';608";-607(0-01("6;3'43('+."1-0"+(-2"74"-0" -1162(07"-02"1-:/("/('64:/"
3('/40-+"60?:' .@"1-:/("04014;3 +6-01("74"( ;6//640/"'(8:+-7640/@" -02 ";-.")462".4: '",-''-07.$" M5".4:" -'("047"/:'("< 4, "74" 3('54'; "
7<(";-607(0-01( "67(; /"B(+4 , @"1407-17".4 :'"O OP "-: 7<4 '6W(2 "/(')61("1( 07('"4 '"O+()(+- 02 "O.1+(P('>/$ "
Item#
Weekly#
Monthly#
Quarterly#
Yearly#
Fuel Lines
#
I#
L#
I#
Air Cleaner *
C#
C#
I#
I#
Throttle Controls *
I#
A#
I#
A#
Spark Plug
#
C#
I#
R#
Valve Clearance *
#
I#
I#
I#
Engine Lubricant *
Gearbox Lubricant *
During running-in period, replace every 150 miles.
After running-in period, replace every 600 miles.
#
Engine Lubricant *
Filter Screen
C#
C#
I#
I#
Carburetor
C#
C#
C#
C#
Drive Chain *
I#
A#
#
L#
Battery *
#
#
I#
#
Brake Shoe
#
I#
#
#
Brake System *
I#
I#
#
#
Electric Parts
#
I#
#
#
Bolts, Nuts, Fasteners *
I#
L#
I#
#
Gear in Gearbox
#
#
I#
I#
Fuel Tank
I#
I#
#
#
Tire Pressure Wear *
I#
#
#
#
Steering System *
#
#
A#
#
Chassis *
#
L#
I#
#
M"j"M0/3( 17 "-0 2 "1 +( -0 @"- 2 ?: / 7@"+: B '61 - 7( @"4 '"'( 3 +- 1( "- /"0 ( 1 (/ /- '. ""
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*#!/7" S1<(2:+(2" ; -607(0-01("6/"1':16-+"74"7<("+408()67."45" .4:'";474'$""!/7"/1<(2:+(2";-607(0-01("/<4:+2"B("3('54';(2"B(7,((0"!e&be&&"
;6+(/$""=<6/";-607(0-01("/<4:+2"601+:2("7<("54++4,608"67(;/Y"
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N$""X-+)("1+(-'-01("/<4:+2"B("1<(1>(2"74";->("/:'("67"6/",67<60"3'43('"; -0:5-17:'('"/3(16561-7640$""X-+)("1+(-'-01("6/"7.361-++."-11(37- B+("-7"
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;474'1.1+(";-.")462"-33+61-B+(",-''-07.$"
#
!e"
#
CAUTION:#
M5" .4:" 43('- 7( " .4: ' " ;4 74'1.1+(" :02 ( '" /() (' (" 14 0 2 6764 0 / @" 67" ,6++" 0((2" ;-607(0 - 0 1( " ;4'(" 457(0" 7<-0" / < 4 ,0" 60" 7<("
1<-'7" -B4)($" S()('(" 140 267640/" 601+:2(" 43('-7608" :02('" 5'(9:(07" 5:++" 7<'477+(" 4'" 60" 2:/7.@" ,(7@" /-02.@" 4'" ;:22."
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1407-17".4:'"OOP"-:7<4'6W(2"/(')61("1(07('"4'"O+()(+-02"O.1+(P('>/$"
WARNING:#
M0" 7< ( " ()(0 7" 45" -0" -1162(0 7@" <-)(" -0" -:7< 4 '6W (2 "
/(')61(" 1(07('" 60/3(17" *QQ" 3-'7/@" ()(0 " 65" 7<(." -33(-'"
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-1162(07@",<61<"14 : +2 "1 -: / ("60 ?: '. "4 '"2 (- 7 < $"
WARNING:#
G(54'(" 60/3(1760 8 @" 1+(-0608 @" 4'" /(')61608 " 7<("
;474'1.1+(@"/<:7"455"(0860(@",-67"54'"-++";4)608"3-'7/"
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3+:8" ,6'($""L-6+:'(" 74" 54++4," 7<(/(" 60/7':17640/" 1-0"
'(/:+7"60"/('64:/"3('/ 40 -+"60?: '."4'"3'4 3 ('7."2 -; - 8($"
=<6/" /(17640" 60/7':17/" .4:" 40" <4," 74" 3('54';" /4;("
6;34'7- 0 7" '4 : 7 60( " ;-607(0- 0 1( $ ""[4:" 1-0" 3('54';"
;-0."45"7<(/("7-/>/",67<"7<("744+/"3'4)62(2",67<"7<("
;474'1.1+($" I4'(" 265561:+7" 7-/ >/ " T/:1 < " -/" ,< ( (+"
'(;4)-+U@" /<4: +2" B(" 3('54'; (2 " B." -" 3'45(//640- +"
7(1<0616-0$" M5" .4 : " 24" 047" 5((+" 1-3-B+(" 45" 3('54';608"
-0." 45"7<("7-/>/"@"24"047"<(/67-7(" 74"1407-17".4:'"+41-+"
S(')61("O(07('"54'"<(+3$"
Follow#these#important#safety#precautions:#
*+,-./" 7:'0" 7<(" " (0860(" " 455" " B(54 '(" " 3 ('54 '; 608 ""
-0.";-607(0-01("4'"'(3-6'/$"
Q(7" 7<(" (0860(" 144+" B(54'(" 74:1<608" -0." '(+-7(2"
3-'7/$"
K4"047"74:1<"-0.";4)608"3-'7/" ,<6+(" 7<("(0860(""6/"
':00608$"
I->(" /:'(" .4:" <-)(" 7<(" 744+/" -02" />6++/" '(9:6'(2"
B(54'("-77(;37608"74" 3('54';"-0.";-607(0-01("4'"
'(3-6'/$"
R/("7<("/62("/7-02"74"3'()(07"7<("; 474'1.1+("5'4; "
5-++608"4)('$"
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[4:'"+41-+"S(')61("O(07('"6/"(9:633(2",67<"7<("3'43('"
744+/"- 02 ">04, +(28 ("74"<(+3"/(')61(".4:'";474'1. 1+($"
M5" 0(1(//-'.@" 3+(-/(" 1407-17" 7<(;" 74" (0/:'(" 8'(-7('"
9:-+67."-02"'(+6-B6+67.$"
MAINTENANCE#RECORD#
=4" (0/:'(" 3'43('" ;-607(0-01(@" >((3" '(14'2/$" M5" 7<("
;474'1.1+(" 6/" /4 +2@" B(" /:'(" 74" 601+:2(" ;-607(0-01 ("
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04';-+" 43('-74'" 14/7$" M5" -" S(')61(" O(07('" 3('54';/"
7<(/(" 7-/>/@" .4:",6++" B("1<-'8(2$"_+(-/ (":/("7< ("7-B+(/"
B(+4,"74">((3"7'-1>"45"-++";-607(0-01("3('54';(2$"
"
Miles (km)
Odometer
Date
Performed By
Notes
600 / 1000
"
"
"
"
3000 / 5000
"
"
"
"
6000 / 10000
"
"
"
"
9000 / 14500
"
"
"
"
12000 I 20000
"
"
"
"
15000 I 25000
"
"
"
"
18000 I 30000
"
"
"
"
21000 I 35000
"
"
"
"
24000 I 40000
"
"
"
"
27000 I 45000
"
"
"
"
30000 I 48000
"
"
"
"
33000 I 53000
"
"
"
"
36000 I 58000
"
"
"
"
39000 I 63000
"
"
"
"
42000 I 68000
"
"
"
"
"
!c"
CHANGING#/#A D DING#ENGINE#LUBRICANT#
C0860(" +:B'61-07" <-/" -" ;-?4'" 60 5+: ( 0 1( " 40" (08 60 ("
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"
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1+-//6561-7640"So$"O<(1>"+:B'61-07"+()(+"B(54'("(-1<":/($"
NOTE:"J40b2(7('8(07" 4'" %b/7'4>(" (0860(" +:B'61-07/"
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-22" +:B'61-0 7" : 07 6+" +()( +" '6/(/ " 74" 743" 45" 46+" /68<7"
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"
"
CAUTION:#
K4"047"4)('56++$"E)('56++608";-."1-:/("(V1(//6)("/;4>(@"
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To#change#engine#lubricant:#
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+:B'61-07 " 6/" /76++" ,-'; @" B:7" 047" < 4 7 $" =<6/" -++4,/" 7<("
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M0/3(1 7"/ (- +60 8 ", - / < (' "-02"'(3+-1 ( "65"2 - ; - 8 (2$"
NOTE:"=<6/"/<4:+2"B("'(3+-1(2"-7"+(-/7"()('."47<('"
76;("7<("+:B'61-0 7"6/"1<-0 8( 2$"
D(60/7-++",-/<('" -02" 46+" 2'-60-8(" B4+7$""=4'9:(" 46+"
2'-60-8("B4+7"74"!#"57$"+B/$"T!N$N"J ;U"
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=:'0"7<("(0860("455"-02"-++4,"74 "144+"54'"-7"+(-/7"N"
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+:B'61-07 "+()(+$"
I->("/:'("7<('("-'("04"+(->/$"
NOTE:"R/(2"+:B'61-07"/<4:+2"B("26/34/(2"45"-7"-0"
-33'4)(2" 26/34/-+" /67($" S((" .4:'" +41-+"46+"'(7-6+('"54'"
;4'("6054';-7640$"
#
CAUTION:#
*77(;37608" 74" /7-'7" 7< (" (0860(" B(54'(" 67" <- /" B((0"
3'43('+."56++(2", 67<"+:B'61-07",6++" '(/ : +7" 60"(9: 63;(07"
5-6+:'($"
"
"
!f"
"
AIR#BOX#DRAIN#HOSE#
S(')61(" 7<(" -6'bB4V" 2'-60" <4/(" ; 4'(" 457(0" 65" .4:" -'("
'62608"-7"5:++"7<'477+(" 4'" 60" '-60 $" *+/4" /( ')61(" - 0." 76; ( "
7<('(" -'(" 2(34 /67/"60"7<("7'-0/3-'(07"/(17640"45"7<("
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_+-1("-"2'-60"3-0":02('"7<("-6'"B4V"2'-60"7:B("3+:8$"
D(;4)(" 7<(" 3+:8" -02" -++4," 7<(" 7:B(" 74" 2'-60"6074"
7<("3-0$"
D(60/7-++"7<("-6'"B4V"2'-60"7:B("3+:8$"
"
THROTTLE#
I->("/:'("-++"0:7/"-02"B4+7/"-'("/(1:'(+."5-/7(0(2"
-02"7<("7<'477+("-//(;B+."6/"34/67640(2"14''(17+.$"
O<(1>"7<("5:++"'47-7640"45"7<("7<'477+("8'63"5'4;"-++"
/7(('608"34/67640/$"
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7<("7<'477+("8'63"5'4; "-++"/7(('608 "34 /67640/$"
WARNING:#
K4"047" 43('-7("7<(";474'1.1+("65"7<("7<'477+("8'63"5'(("
3+-."26/7-01("6/"+(//"7<-0"!d!c"60$"T%";;U"4'" ; 4'( " 7<- 0"
!dZ"60$"Tc";;U$"E3('-7608"7<(")(<61+(",67<"-0"6014''(17"
-;4:07" 45"7<'477+("8'63" 5'(("3+-."14:+2"1-:/(" 7<("'62('"
74"+4/("1407'4+@"'(/:+7608 "60"/('64: /"3( '/40 -+"60?:'. $"
"
#
CLUTCH#
=<("3'43('"5'(("3+-."45"7<("1+:71<"-++4,/"54'"-"8'-2:-+@"
/;447<" (08-8(;(07" ,<(0" /<657608" 8(-'/$" M5" 7< ("
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;;U$" M5" -2?:/7;(07" 6/" 0((2(2@" 3('54';" 7<(" :33('"
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7<("14''( 17"5'(("3+-.":/608"7<(/("-2?:/7;(07/@"1407- 17 "
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"
!#"
#
IDLE#SP E ED#
M5"7<("(08 60 ( "6/"14 +2 @"/7- '7 "67"-0 2 "': 0 "54 ' "!& "; 60 :7(/"
45"/743b-02b84"'62608@"7<(0"7:'0"7<("(0860("455$"
CAUTION:#
I->("/:'(" 7<(" (0860(" 6/" 5:++.",-';"B(54'(" -2?:/7608"
7<(" 62+(" /3((2$" * 2?:/ 7608" 7<(" 62+(" /3((2" B(54 '(" 7<("
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7<'477+(" /743 " /1'(,$" =<( " 14''(17" 62+(" /3((2" T60"
0(:7'-+U"/<4:+2"B("!e&&"p"e&"'3;$"
#
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SPARK#PLUG##
CAUTION:#
R/(" 40+." '(14;;(02(2" /3-'>" 3+:8Y" J\H" K#=O" 4'" -"
/:67-B+(" (9: 6)-+(07$" R/608" -0" 6014''(17" /3-'>" 3+:8" 60"
7<(" 6;3'4 3 ('" <(-7" '-0 8(" 54'" 7<6/" (0860(" 14 :+2 " 1-:/("
/()('("(0860("2-;-8("-02")462"7<(", -''-07.$"
To#replace:#
O+(-0"-0."26'7"-'4:02"7<("/3-'>"3+:8"B- /($"
K6/1400(17" 7<(" /3-'>" 3+:8" 1-3/" -02" ;->(" 1('7-60"
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D(;4)(" 7<(" /3-'>"3+:8":/608"7<(" /3-'>" 3+:8" , '(01<"
3'4b")62(2"60"7<("744+">67$"
M0/3(1 7" 7< ( " (+( 17 '4 2 ( /" 4 0 " 7< ( " /3 -' >" 3 +: 8" 54 '"
14''4/640"-02"2(34/67/$"D(3+-1("65"-"+-'8("-;4:07"45"
14''4/640"6/"3'(/(07$"
R/608" -" ,6'(b7.3(" 5((+('@" 1<(1> " 7< (" 8 -3 " 40 " ( )('. "
0(,"/3-'>"3+:8$"=<("3'43('"8-3"6/"$&%Zb$&% # "60$"T$c b
$f";;U $"
=<'(-2" /3-'>" 3 +:8" 60" B." <-02" 74" 3'()(07" 1'4//"
7<'(-2608$"
=68<7(0" ,67<" 7<(" /3-'>"3+:8",'(01<$"D47-7("
-2267640-+" !d#" 74" !d Z " 7: '0 " T65 " '( 60 /7- ++60 8 " 4 +2 " /3 - '> "
3+:8U" 4'" !d%" 7:'0" T65" 0(," /3-'>" 3+:8U" -57('" 3+:8"
/(-7/$"
D(60/7-++"/3-'>"3+:8"1-3/$" "" "
CAUTION:#
M014''(1 7" 768< 7( 0 60 8 " 45" 7<(" /3-'> " 3+:8 " 1-0 " 1-:/ ("
/()('("2-;-8(" 74" 7<(" (0 860($" =44 " +44/(" 1-0" 2-;-8("
36/740q"744"768<7"1-0"2-;-8("7<("7<'(-2/"$"
"
!g"
#
BRAKES#
=<6/" ;474'1.1+(" 6/" (9:633(2" , 67<" 5'407" -0 2" '(-'"
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3-2/" 74" B(" , 4'0@" '(3 +-1( ; (0 7" 7<(;" 6;;(26-7(+.$" M5"
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60"7<(" B '- > (" / ./ 7( ;$""X6/67".4:'"+41-+"S(')61("O(07('"54'"
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34/67640$"
O<(1>" 7<(" B'->(" 5+:62" +()(+" -7" 7<(" '(/(')46'" 4'" 7<("
/68<7" , 6024 ,$"M7"/<4 :+2"B ("-B4 )("7<("+4,('";-'>$"M5"
65" 6/0A7@" 1 < ( 1> " 54'" ,(-'" 40" 7<(" B'->(" 3-2 /$" M5" 7<("
3-2/"-'(",4'0@"'(3+-1("6;;(26-7(+.$"
I->("/:'("7<('("-'("04"+(->/"60"7<("5+:62"+60(/$"
O<(1>"54'"+44/("5677608/"4'"2-;-8("74"7<( "5+:62"+60( /$ "
A#WARNING:#
*22" KE=N" 4'" KE=Z" B'->(" 5+:62" 40+." 5'4; " -" /(-+(2"
1407-60('$" K4" 047" ;6V" B '-> (" 5+:62" 7.3(/$" L-6+:'(" 74"
54++4," 7<6/" , -'0 608 " 14 :+2 " 1-: /( " 7<( " B'- >(/ " 74" 5- 6+@"
'(/:+7608"60"/('64:/"3 ('/4 0- +"60?:'. $"
#
Checking#Brake#Pad#Wear:#
G'->(" 3-2" ,(-'" 2655('/" B-/(2" 40" <4," 457(0" .4:" :/("
7<(" B'->(/@" 7.3(" 45" '62608@"-02"'4-2"140267640/$"
J4';-++." B'->("3-2/"7(02" 74" ,(-'" 9:61>('"40",(7" -02"
26'7."'4-2/$"G("/:'("74"1<(1>"7<("3-2/"54'",(-'"-7"(-1<"
;-607(0-01("607(')-+$"
[4:" 1-0" 60/3(17" 7<(" ,(-'" 40" 7<(" 3-2/" B." :/608" 7<("
,(-'" 60261-74'";-'>$"M5"7<("3-2/"-'(",4'0@"<-) ( "7<(; "
'(3+-1(2"6; ; (2 6-7( +."-7"-0 "-:7< 4'6W( 2"/( ')61( "1(07( '$"
"
"
"
"
%&"
"
TIRE#MAINTENANCE#
O<(1>" 7<(" -6'" 3'(//:'(" 60" -++" 76'(/" B(54'(" '62608$"
M;3'4 3 (' " -6'" 3 '( / /: ' (" ,6++" -55(17" < -0 2+608@" /7( (' 60 8 "
'(/340/(@"7'-17640 q"76'("+65(@"-02"'62('"14;54'7$"G("/:'("
76'(/"-'("605+-7(2"74"7<("3'( //: '(/"/< 4, 0 "B(+4 , $"
D(14;;(02(2"_'(//:'("
L'407"
29 psi ± 1.2 psi
(200 kpa ± 8.3 kpa)
D(-'"
36 psi± 0.9 psi
(250 kpa ± 6.2 kpa)
"
WARNING:#
O<(1>" 7<(" 76'(" 3'(//:'(" 1-'(5:++." ,<6+(" 605+-7608$" =44"
;:1<" -6'" 60" 7<(" 76'(" 14:+2" 1-:/(" 7<(" 76'(" 74" B:'/7@"
1-:/608"/('64:/"3('/40-+"60?:'.$"
WARNING:#
I-607-60608" 14''(17" -6'" 3'(//:'(" 60" 7<(" 76'(/" 6/" )('."
6;34'7- 07$" =4 4 " +677+(" 3'(//: '(" 14 :+2 " -++4, " 7<( " 76'(" 74"
'47-7(" 4 55" 7<(" ,< ((+" '6;$" =44 " ;:1<" 3'(//:'(" 14: +2"
1-:/("7<("76'("74"B:'/7$"L -6+:'("74"; -607-60"14''(17"-6'"
3'(//:'(" 60" 7<(" 76'(/" 14:+2" 1-:/(" 3'4B+(;/" ,67<"
)(<61+(" 43('-7640" -02" /7-B6+67.@" 1-:/608" /('64:/"
3('/40-+"60?:'.$"
TIRE#REPAIR#
P<(0"60/3(17608"76'(/@"-+,-./"1<(1>"54'Y"
G:;3/" 4'" B:+8(/" 40" 7<(" 76'(" T'(3+-1(" 65" 7<('(" -'("
-0.U"
O:7/"4'"1'-1>/"T'(3+-1("65"-0."5-B'61"6/")6/6B+(U"
L4'(680"4B?(17/"/:1<"-/"0-6+/"(;B(22(2"60"76'("
CV1(//6)(",(-'"
M5".4 : "2'6)( "4)( '"-"347< 4 +( "4'"-0. "<-'2 "4B ?( 17@"3: ++"74"
7<(" /62(" 45" 7<( " '4-2" -0 2" 60/3(17" 7<(" 76'(" 54 '" 34//6B+("
2-;-8($"
=<6/" ;474'1.1+(" :/(/" 7:B(+(//" 76'(/$" M5" .4:'" 76'(" 6/"
3:017:'(2" 4'" 2-;-8(2@" 67" /<4:+2" B(" '(3+-1(2" :/608"
40+."7:B(+(//"76'(/$"*"'(3-6'(2"76'(";-."5-6+",<6+("'62608"
-02" 6/" 047" -/" '(+6-B+(" -/" -" 0(," 40($""*" 7(;34'-'."
'(3-6'"1- 0"B(" ; -2 ("60"- 0"(;('8( 01. " / 67:-764 0@"B:7" 7<( "
76'(" /< 4: +2" B(" '(3+-1(2" -/" /440" -/" 34//6B+($" D62(" -7"
/+4," /3 ((2/" -02" 24 " 047" 1-''." -" 3-//(08('" , 67<" -"
'(3-6'(2"76'($"
#
#
#
#
#
#
#
#
#
#
#
REPLACING#TIRES#
P<(0"76'(/"-'(",4'0@"7<("7'-17640" 45" 7<(" )(<61+(",6++"
B(" 2(1'(-/(2@",<61<"601'(-/(/"7<("1<-01(" 45" <-)608"
-0"-1162(07$"=6'(/"/<4:+2"B("'(3+-1(2",<(0"7<("2(37<"
40"7<("7'(-2"6/"!$c"60$"T!$e";;U"4'"+( // "4 0 "7 < (" 5'4 0 7"7 6'( "
4'"&$&#"60$"T%";; U"40"7<("'(-'"76'("T-/";(-/:'( 2"5'4;"
7<(" 1(07('" 4 5" 7'(-2 U$" D( 3+- 1(" 76'(" 6; ; ( 26-7( +." 65" 7<( "
,(-'"60261-74'/"-'(")6/6B+($"
*+,-./" :/(" 62(0761-+" '(3+-1(;(07" 76'(/$" R/608"
6;3'43 ( '"76'(/ "40 "7<( ":0 67 "14: +2 "1-: / ( "+4// "45"14 0 7'4 +@"
,<61<"14:+2"601'(-/(".4:'"'6/>"45"-1162(07$"
Recommended#tire#size:#
L'407"""90/90]21##54H"
D(-'"""140/70]18##67H#
When#replacing#a#tire:#
]-)("7<("76'("'(3+-1(2"B.".4:'"+41-+"/(')61("1(07('$"
]-)("7<(",<((+"B-+-01(2"-57('"60/7-++-7640$"
Safety#Reminders:#
K4"047"'(3+-1(",67<"-" '-2 6-+" 76'($" R/60 8" -" 2655( '(0 7"
7.3("45"76'(";- ."-55(1 7"/7-B 6+67."-02"< -0 2+608$"
K4" 047" '(3+-1(" ,67<" 1-'" 76'(/$" =<(" 76'(" ;-."
54'1(5:++."/(3-'-7("5'4; "7<("'6;"2: '608"60/7- ++-7640@"
1-:/608" /('64:/" 60?:'." 4'" 2(-7<$" O-'" 76'(/" <-02 +("
2655('(07+." 7<-0";474'1.1+("76'(/"-02",6++"0( 8 -7 6)( +."
-55(17"<-02+608$"
"
"
"
"
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Cleveland THA HEIST User manual

Category
Utility Vehicle
Type
User manual
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