Monogram ZBD5700, ZBD5700F00BB, ZBD5700F00WW Installation guide

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GE Monogram ®
Installation
Instructions
with
Optional Trim Kit
Installation Instructions
Built-In
Dishwashers
Modd._
ZBD 5600
ZBD5700
ZBD 5 900
Con_n_
gefl)re you begin - Read these instructions completely and carefldly.
IMPORTANT - Save these ii1structioi1s for local inspector's use.
IMPORTANT- OBSERVE ALL GOVERNING CODES AND ORDINANCES.
Note to Installer - Be sure to leave these instructions with tile Consmner.
Note to (:onsumer - Keep these instructions with your Use and Care Book tot flmue
i'elei'ellce.
IW:I fl This appliance must be properly grounded. See "Power Supply", page 8.
_i_R _ ;_ | [_$'_ _ iT]]_ kl| lira Cet apvareil dolt _tre correctemeut mis _ la terre.
Consulter _<Alimentation _lectrique - page 8.
If tile dishwasher is a new installation, most of
tile work must be done beflwe tile dishwasher
is moved into place. If this dishwasher is
replacing another dishwasher, tile comaections
must be checked tor compatibility and re-
placed as necessary.
If vou have a question concerning tile installa-
tion of this product, call tile GE Answer
(:enter ® Consmuer hfformation Service at
800.696.9000, 94 hours a day, 7 days a week.
If vou received a damaged dishwashei _,you
should immediately contact vom _dealer or
builder.
Installation of this dishwasher requires basic
mechanical and electrical skills. Proper
installation is tile responsibility of tile in-
staller. Product failure due to improper
installation is not covered under tile GE
Appliance _'al'rallty. See tile Use & Care
Guide for warranty infln'mation.
This dishwasher must be installed to allow
fin" flmn'e removal ti'om tile enclosure if
service is required.
Use this appliance only tot its intended
purpose.
For Monogram local service in your area,
1-800-444-1845.
For Monogram service in Cmlada,
1-888-880-3030.
For Monogram Parts and Accessories, call
1-800-626-2002.
Ce lavewaisselle dolt _tre install_ de thcon
a permettre la sortie ult_riem'e de
l'enceinte en cas d'intervention,
I1 ne flint utiliser cet appareil que pour
l'usage pore" lequel il a 6t6 construit.
Design Information
Models Available ............................................. 3
Product Dimensions ....................................... 3
Adwmce Plmming .......................................... 3
Standard Installation in 24" Deep Cabinets. 4
Optional Trim Kits ......................................... 4
Corner Installation ......................................... 4
Installation Preparation
Parts Supplied ................................................. 5
Materials You _]11 Need ................................ 6
Tools xkm Will Need ....................................... 6
Prepare tile Opening ..................................... 7
Water Supply ................................................... 7
Power Supply .................................................. 8
Prepare Drain Plmnbing ............................... 9
Installation
Step 1 Remove Wood Base .......................... 10
Step 2 Install Leveling Legs
and Toekick Brackets ................................. 10
Step 3 Install Water Inlet Fittings ................ l l
Step 4 Install Power Cord ............................ 11
Step 5 Level the Dishwasher. ....................... 12
Step 6 Slide Dishwasher into Opening ....... 19
Step 7 (kmnect _Vatei _Line ......................... 19
Step 8 Install Drain Line .............................. 13
Step 9 (kmnect Electrical ............................ 13
Step 10 Secm'e Dishwasher to
Co/mtertop or Cabinetry ........................... 14
Step l 1 Install Toekick Assembly ................ 15
Step 19 Install Side Filler Strips .................. 15
Panel Kits
ZPF25 Door Panel Kit .................................. 16
1/4" Thick Custom Door Panel
ZPF75 Door Panel Kit .................................. 19
3/4" Thick Custom Door Panel
Design Information
Stai,less Steel I, terior Dishwasher,s
Models
Available
ZBD5600 WW, ZBD5700 WW
White Dishwashers
ZBD5600 BB, ZBD5700 BB
Black Dishwashers
ZBD5900 SS
Stainless Steel Dishwasher
These dishwashers are designed for versatility,
adaptable to virtually any installation.
These models have a hill length trimless door
without the traditional access panel, The
black and white models can be customized
with decorative panels of wood or other
material.
Product
Dimensions
A-34" Min. adjustable
to 35" max.
B- 23-5/8"
C- 23-1/2" total depth
D-4" max.,2-7/8" rain.
E- 5" escutcheonheight
F- Adjustable,to 3-1/4"
G -25-1/4" from cabinets
face (dependingon depth
of cabinets)
G
Toekick_
Advance
Planning
The black and white models may be covered
with custom decorative door panels of wood
or other materials to match cabinetry. See
"Optional Trim Kits," page 4.
The stainless steel model does not accept
custom panels.
A custom toekick can be installed to match
cabinet toekick material. A continuous
toekick may be installed to form an
unbroken line at floor level.
-A continuous toekick should be installed
in such a manner that it can be removed if
service is reqtfired.
Tub flange trim is supplied to conceal may
slight gap between the dishwasher and
ac!jacent cabinetrv.
These dishwashers may be installed beneath
countertops of stone or other materials that
will not accept screws. No trim kit required.
See "Secure dishwasher to cotmtertop or
ac!jacent cabinetry", page 14.
Design Inff)rmation
SlaDde,s,_ Sled l_Herior Di,_hwa,_her,_
Standard
installation
in 24" de@
cabinets
Install in standard 24" deep cabinets:
- The dishwasher door will be flush with the
front thce of ac!jacent cabinetry.
With a 3/4" thick custon_ door panel in
place, the exterior is trimless and fits flush
to a(!jacent cabinetry.
Cabinet
Resting
AgainstWall
01btional
7_im Kits
ZPF25_V, white or ZPF25B, black custom
panel kit - Provides flw the installation of a
1/4" thick custom door panel, See page 16
flw installation instructions.
ZPF75_. white or ZPF75B, black custom
panel kit - Provides flw a trimless appem_
mace using a 3/4" thick custom door panel.
See page 19 for installation instructions.
COrTler
installation
For a corner installation, allow 2" clearai'Jce
between dishwasher and ac!jacent cabinet
or wall.
Dishwasher nltlst be placed no more than
10 feet fl'om sink fl)i" proper drainage.
Countertop
Dishwasher
Door
Opening2" Minimum
Installation hdbrmation
Slai_less Steel Interior Dishwasher,_
Parts
Supplied
Remove the hardware accessory bag and
other parts fl'om inside or taped to the
outside of the dishwasher. Check contents
against drawings to insure that all parts are
included.
2toekick slides
2teekick support brackets
2side trim pieces
2-pieceteekick
16Screws (seeillustration}
2 leveling legs
Junction box
2 LevelingLegs
"_ Screw B
Screw A (4)SideTrim Screw C
(2)Countertop Screws (4)Toekick
Mounting Bracket
Screws Screws
Screw E Screw F
Screw D (2)Toekick (2)JunctionBox
(2)Cabinet SlideScrews- Screws
Mounting ColorMatched
Screws
FrontToekick Panel
InnerToel<ickPanel
2 PieceToekick
JunctionBox
LeftandRightSide
ToekickSupportBrackets
LeftandRightSide
ToekickSlides
2SideTrimPieces
Installation Preparation
Slai_le,s,_ Sleel I_lerior l)i,shwa,_her
MateriaLs You
Will Need:
(not supplied)
elbow (3/8" NPTexternal thread onone endandopposite
endto fit hotwater supply line)
Threadsealtape
ULlisted wire nuts (3)
Fer new iastallalioas ealy:
Air gapfor drain hose, if required
Waste tee for house plumbing, if applicable
Electrical cableor power cord, if applicable
Screw type hose clamps
Strain relief for electrical connection
Handshut-off valve (recommended)
Water line 3/8" O.D.min. copper or 1/2" O.D.min plastic.
Wire Nuts
Air
Gap
Electrical Cable
or PowerCord
©
Screw Type Clamps
HotWater Line
Waste
Tee
90° Elbow
ThreadSeal
Tape
Shut-Off
Valve
Strain Relief Coupler
7boLs you
Will Need:
(Not Supplied)
Phillipshead andflat blade screwdrivers
Adjustable wrench (6")
3/8", 5/16" and1/4" nut drivers
Level
Carpenter'ssquare
Measuringtape
Safetyglasses Safety Glasses
Flashlight
Fer new ieslallalio, only:
Tubing cutter
Drill andappropriate bits
Holesaw set
Hole
Saw Set
Adjustable
Wrench
MeasuringTape
Level
FlatBlade Screwdriver
Phillips Head
Screwdriver
Flashlight
Tubing
Cutter
Drill
and Bits
,,,,,,,,,,,i
dddddddddddd
Square
Installation Preparation
Slai_le,_,_ Sled I_Herior l)i,_hwa,sher
the
Openin, g
The rough cabinet opening must be 24"
rain. deep, 23-5/8" rain. to 24" max. wide.
The opening height should be 34" rain.
and _5" II/ax,
The opening should be fl'ee of extraneous
pipes and wires.
34"to35"
Underside
ofCountertop
toFloor
ThisWallArea
mustbeFreei
PipesorWires
24"Max
Water
Supply
Hot water line may enter fl'om either side,
fl'om the rear, or fl'om the floor within the
shaded area shown.
TtlI'n offwater supply.
Cut a hole approximately 1-1/2" in diam-
eter to admit water line. Access hole must
be round and smooth.
Install a hand shut-oil valve in the supply
line in an accessible location, such as under
the sink. (The shut-oil valve is optional, but
recomm ended and may be required by
local codes.)
Install the hot water line, using no less than
3/8" O.D. copper tubing or 1/9" O.D.
plastic tubing.
The water line must be long enough to
torm a smooth natural loop with no sharp
bends or kinks between the cutout entry
and fill valve location, centered at the fl'ont
of the dishwasher.
At!just the water heater to deliver 120°F
rain. water temperature.
The water pressure of the hot water supply
line must be 20 to 120 psi.
Before connecting, flush water line to clean
otlt debris.
d
//J
// I
//
// I
X
\
\
\,
X
Shut-offValve
\
,,_
ii
Li
ii
ii
Hot ::
ii
ii
ii
CabinetFace_
RightSideEntry
Approx.40"
SideEntry ...... F_
Approx.30"
fromWall 2" fromFloor
Installation Preparation
Slai_le,_,_ Steel I_Herior Di,_hwa,_her,s
FORPERSONALSAFETY:
REMOVEHOUSEFUSEOROPEN
CIRCUITBREAKERBEFOREBEGINNING
INSTALLATION.
DONOTUSEAN EXTENSIONCORDOR
ADAPTERPLUGWITHTHISAPPLIANCE
FOLLOWNATIONALELECTRICAL
CODESORPREVAiLiNGLOCALCODES
ANDORDINANCES.
.... \
/C Alternate \
/ , Receptacle t \\
, Location
SI_CURITE
ILFAUTENLEVERLEFUSIBLEDELA
MAiSONOUOUVRiRLEDISJONCTEUR
AVANTDECOMMENCER
L'INSTALLATiON.
ILNEFAUTPASUTILISERDE
RALLONGENID'ADAPTATEURDE
FICHEAVECCETAPPAREiL.[LFAUTRESPECTERTOUSLES
CODESD'ELECTRICITENATIONAUXOULESCODESET
%GLEMENTSLOCAUXENVIGUEUR.
Electrical Requirements:
These dishwashers inust be supplied with a
120 volt, 60 Hz power supply with an indi-
vidual, properly gr(mn(led branch circuit,
protected by a 15 or 20 amp filse or circuit
breaker or time delay filse.
Wiring inust be 2 wire with gromacl.
If electrical supply does not meet the above
requirements, call a licensed electrician
befi_re proceeding.
Grounding Instructions:
This appliance must be either cmmected to a
grounded-metal permanent wiring system, or
an equipment-grounding Coilductor must be
rim with tile circuit conductors and be
com_ected to tile equipment-grounding
terminal or lead on tile appliance.
Cabinet
2"
Ground--/
Blacl<_
White
Cabinet Preparation & Wiring:
Wiring may enter fl'om either side, tile rear,
or fl'om tile floor within tile shaded area
sh own.
Cut hole 1-1/2" max. diameter within tile
shaded area to admit tile electrical cable or
power cord. Tile hole must be fl'ee of sharp
edges. If tile cabinet wall partition is metal,
tile edge of tile hole must be covered with a
rubber protector.
Electrical Connections:
Tile electrical com_ection is on tile right side
of the dishwasher.
For cable direct com_ections, the cable inust
be routed as illustrated. The cable must
extend fi)rward a minimum of 24" fl'om the
rear wall.
For power corcl c(mnections, install a
3-prong type receptacle in the rear wall of
sink cabinet ilext to the dishwasher. Install
the receptable at least 6" and not more than
18" fl'om the dishwasher opening. The
receptacle should be at least 6" and not
more than ] S" off tile floor.
Allow approximately 3" between cable and
a(!jacent cabinetr v.
THEiMPROPERCONNECTIONOFTHE
EQUIPMENT-GROUNDING
CONDUCTORCANRESULTiNARiSK
OFELECTRICSHOCK.CHECKWiTHA
QUALiFiEDELECTRiCiANORSERVICE
REPRESENTATIVEiFYOUAREiN
DOUBTWHETHERTHEAPPLIANCEiS
PROPERLYGROUNDED.
LEMAUVAISBRANCHEMENTDU
CONNECTEURDEMISEALATERREDE
L'EQUIPEMENTPEUTCAUSERUN
RISQUED'ELECTROCUTION.ENCASDE
DOUTESURLAMISEALATERREDE
L'APPAREIL,CONSULTERUN
ELECTRICIENQUALIFIEOUUN
PREPOSEDESERVICE.
Installation Preparation
Slai_le,_,_ Sled I_lerior Di,_hwa,sher
drain
plumbin, g
Follow local codes and ordinances.
Dishwasher drain hose must not exceed 10
feet in length for proper drainage.
- Tire dishwasher is supplied with a 3/4"
I.D. drain hose, 78" long. Add tip to 42"
length to the fhctory supplied hose if
necessaiw.
Dishwasher must be comaected to waste line
Mth an air gap (not supplied) or 30"
minimum, high drain loop (depending on
local codes and ordinances) to prevent
back flow into the dishwasher.
An air gap must be used if waste tee or
disposer com_ection is less than 12" above
floor to prevent siphoning.
Install waste tee or disposer and air gap
according to the manufilcturer's instruc-
tions.
Cut a hole in cabinet wall, approximately
1-1/2" in diameter for drain hose.
Install drain hose hook to underside of
countei'top.
An air gap MUST BE USED if the drain
hose is connected to x_aste tee or disposer
lower than 12" aboxe the floor lexel.
Failure to provide the proper drain con-
necti(m height, 12", with air gap or 30"
minim um high drain loop will result in
improper draining of the dishwasher which
IIlav catlse dalnage.
! i I
IL DOlT YAVOIR un dispositif anti-retour
si le tuwm de vidange est branch_ hun tO
d'_gout ou fi un broveur d'ordures qui est _l
Illoins de 30 cI/l (12 po) atl-(lesstls (hi sol.
Si le tuyau d'_)gout n'est pas branch,) h une
bom'Je hauteur, au moiFJs 30 cm (12 po),
avec un dispositif anti-retour, ou si la
boucle d'()gout haute n'est pas {i une
hauteur d'au moins 75 cm (30 po), le
lave-vaisselle se vidange real, ce qui petit
causer des d&gfits.
Method 1 - Air Gap with Waste Tee or Disposer
Usethis methodwhen waste tee or disposerconnection is less
than 12" abovethe floor.
Waste Tee Installation
DisposerInstallation
Method2- HighDrainLoop
with WasteTeeorDisposer
Usethismethodwhenhighdrainloopisat least30"abovethe
floor.
WasteTeeInstallation
-- 4-
DisposerInstallation
Installation
StaD_le,s,_ Steel I_Herior Di,_hwa,_her
hi,stall Custom
Door Panel
If you intend to install custom door panels,
refer to installation instructions provided in
this booklet. The panels should be in place
beIore installing the dishwasher.
Step l
Remove
wood base
Cut the shipping carton and use it as a pad
trader the dishwasher, This will protect the
finished floor in the kitchen,
Lay the dishwasher on its back,
Remove the 4 screws holding the dish-
washer to the wood base. Discard screws.
Retain wood base,
lnsm'e that the floor of the cutout is the
same level or higher than the rest of the
room. If the kitchen floor is tile, it may be
elevated above the floor of the installation
cutout. Pieces of the wood base may be
placed into the cutout floor to make it level
or higher than with the kitchen floor, This
will allow fin" easy rein oval fl_r any fllture
service,
St@ 2
Install
_velin, g legs
& toekick
brackets
Un-wrap the drain hose and pull to the rear
of the dishwasher, Take care not to kink or
crush the hose.
Install toekick support brackets on the left
and right sides of the mounting brackets
using 2 screws each, See illustration for
correct orientation,
Install the fl'ont leveling legs provided in
the parts package. The legs should be at
least 2" fl'om the bottom edge of the
motmting bracket.
A({just leveling legs to installation height.
Tighten leveling leg locking nuts on the
rear.
Screw C
2" Min.
Mounting Bracket
Toekick Support Bracket
10
Installation
Slai_le,vs Sleel I_lerior Di,shwa,sher
Step 3
Install
Water Inlet
Fittin,_s
Install the 90 ° elbow onto the water inlet.
Use thread sealing tape or pipe thread
C()IIlp()/lI1 d,
The 90 ° elbow should tace the left or right
side, depending on water line routing.
st@ 4
Install
powocord
(g" used)
Skipthis step
Ifdishwasher
will bewired
direct.
Install strain relief ontojmaction box and
tighten against incoming wires.
Strip 1/2" insulation fl'om end of power
cord wires.
Comaect incoming wires to dishwasher wires
using wire mlts of appropriate size.
Comaect tile white to white, black to black
and incoming gro/md to green wire.
Push all wires into thejm_ction box and
secm'e cover with screws onto dishwasher
ti'all/e.
Note: Tile power cord and connections II/[Ist
comply with tile National Electrical Code,
Section 429 and/or local codes and
ordinances.
IMPORTANT: The p(mer cord illt/st be no
longer than 6 fl fl'om thejmlction box to tile
plug. DO NOT PLUG IN PO_ ER CORD .AT
THIS TIME.
ScrewF
11
Installation
StaD_le,s,_ Steel I_lerior Di,_hwa,_her
Step 5
Level the
Dishwasher
Careflllly upright tile dishwasher, taking
care not to bend tile leveling legs. Make
sure tile leveling leg locking nuts are
sectlre.
Check to be sure tile dishwasher is level and
at tile cutout height.
Level
And
Sides
Step6
Slide
Dishwasher
Into Openin, g
Insert drain hose into tile hole previously
drilled in tile cabinet wall.
Slide tile dishwasher into tile opening a few
inches at a time.
As you proceed, pull tile drain hose
through tile cabinet wall under tile sink.
If a power cord is used, guide tile end
through a separate hole.
Check to be sure there is no interference
with waterline or house wiring.
Step 7
Connect
Water Line
Tile water supply line should be flushed to
clear any foreign material before connect-
ing to tile dishwasher.
Make sure there are no sharp bends or
kinks which could restrict tile water flow.
90° Elbow
HotWater
Supply
12
Installation
Slaiule,vs Sleel Iulerior Di,shwa,sher
Step 8
[nstall
Drain Line
Follow all local codes and ordinances.
Drain Line Preparation
The dishwasher is supplied with a 78" hmg
corrugated drain hose.
If the location requires a longer draiil hose,
add up to 42" length to the supplied hose.
Use 3/4" inside diameter hose and thin
wall copper coupler to join the hose ends.
Note: Total drain hoselength must notexceed 10feet for
properdrain operation.
Drain Line Installation
(_om_ect drain line to air gap, waste tee or
disposer using either method 1 or 2 as
previously determined.
SecHre c(mnection using appropriate
clamps (not supplied).
Make sm'e drain hose is not kinked.
Note: Removedrain plug beforeconnectingto disposer.
Dishwashercannotdrain if plug is left in place.
Method1 - AirGapwith WasteTeeorDisposer
Waste Tee Installation
DisposerInstallation
Method 2 - High Drain Loop
with Waste Tee or Disposer
Fasten to underside
Fasten to underside
__ ofcountertop
30" 30"
Waste Teelnstallation Disposerlnstallation
Step9
Connect
Electrical
(Fordirect
connectionto
housewiring)
lf housewiring is not2-wire with a
__ groundwire, a groundmust be provided
by the installer. When housewiring is
aluminum, besureto useU.L.listed
anti-oxidant compoundand aluminum-
to-copperconnectors.
Si lecircuit de la maison n'a pasdeux
ills, plus unfil deterre, Vinstallateur
dolt installer unfil deterre. Quandles
ills de la maison sent en aluminium, il
faut prendresoin d'utiJiser une p_te
anti-oxydante et des connecteurs
aluminium acuivre surla liste UL.
Screw F
\
\
/
/
/
/
/
Verify that power is turned off at the source.
Install a strain relief onto the junction box
and tighten against the incoming wires.
Strip l/2" insulation fl'om end of incoming
wires.
Use wire mlts of appropriate size and c(m-
nect white t()white, black to black and
incoming ground to green wire.
Push all wires into the junction box and
place on dishwasher fl'ame. Secure with
screws "g".
13
Installation
Stai_less Steel I_Herior Dishwasher
Step 10
5 cure
Dishwasher
to Countertop
or Cabinetry
To maintain position and alignment the
dishwasher nlust be secured to tile COUlltertop
or to a(!jacent cabinetry.
If co/mtertop is of stone or other hard
material, secure the dishwasher to a(!jacent
cabin ets.
Check to be s/ire that dishwasher is a(!justed
to correct height and is centered in tile
cutout.
Open and close dishwasher door to insure
proper operation of tile door. If there is anv
binding or rubbing, reac!just leveling legs.
Secure dishwasher to countertop:
Drill pilot holes through tile mounting
bracket and into tile underside of tile
countertop. Install 2 screws "A" provided.
Note: Take special care to ensure
CO/lllterI//O/lIlt screws are driven flush so thev
do not damage top of do()); when door is
closed.
Secure dishwasher to adjacent cabinets:
Remove plastic plug buttoi_ on tile inside of
the dishwasher fl'ame. One (hi each side.
Drill pilot holes through tile holes and into
the ac!jacent cabinets, Install 2 screws "D"
provided.
Replace plastic plug buttons.
Screw D
14
Installation
Slai_le,s,s Sleel I_lerior l)i,shwa,sher
Step l l
[nstall
7bekick
Assembly
Install toekick slides to toekick support
brackets. Use slide stamped "L" on left and
"R" on right side.
Align fl'ont and ironer toekicks, matching
screw holes.
Align toekick to second screw hole in
toekick slide as illustrated.
Install color matched screws "E" through
the flxmt of the toekick and into the toekick
slides. Do not tighten screws.
Carefldly, slide assembly back until it is
aligned with a(!jacent cabinetry toekick.
A(!just the height of the panel by loosening
screws and sliding the fl'ont panel down,
even x_ith the floor.
Carefully, hold the door and open flflly.
Ensure that door does not strike top of
toekick.
A(!just toekick height if necessary.
Tighten screws.
FrontToel<icl<Panel
InnerToel<icl<
LeftSide
Toekicl<
Slide
i:
ScrewE
Slide out_toekick
AttachmentScrews
Pulltab while
Pushingtoekickin
St@ 12
Install
Side 7?ira
Side trim filler strips are packed with this
dishwasher. If the cabinet cutout is wider
than the dishwasher, install the filler strips
on both sides of the dishwasher to cover
gaps.
Open the door fidlv.
Place side trim against dishwasher tub and
install 2 screws, loosely on each side.
At!just trim to correct width. Tighten screws.
Side
Trim
Screw B
15
ZPF25 Custom Door Panel Kit
l/4" Tkick (u,slom Door Pa_el
7, 5
ZPI_2r B, Black trim
cF_ r
ZPF2, _,, White trim
Tools and Materials required
Phillips screwdriver
Glovesto protect againstsharp edges.
To pre_ent electrical shock,
clisc(mnect electrical pox_er
supply to dishwasher before
changing panels. Do not
operate dishwasher when
door asseinblv is i'ei/love(l.
Moto: It isbestthat 2 peopleperformthis installation.
The ZPF25 trim kit provides support for 1/4"
thick custoln door panel.
Moto: Maximumcustompanelweightis
10pounds.
Pore" &viter les
&lectrocutions, il flint
cl_brancher l'alimentation
&lectriq ue du lave-vaisselle
event de changer les
pam_eaux. I1 ne thut pas
thire follctiollller le lave-
vaisselle q uand la porte est cl&pos&e.
Kit Contents
Metal door
8 wood screws
6 "6" clips
DoorTrim
2 Door Springs (8)Screws
DoorTrim
"(;" Olips
2Door
Springs
St@ l
Cut l/4"
Thick Custo"nz
Panel to Size
Cut door panel to the dimensions shown.
The bottom left and right corners should
be cut at 1/4" radius. See illustration.
Rote: Thetrim will conceal thecut edgesof the panels.
1/4" Thick
DoorPanel
23-1/8"
25-1/2"
16
ZPF25 Custom Door Panel Kit
l/4" Tkick (ustom Door Pa_el
Step 2
Remove
Existin, g
Metal Door
Open the door fllllv.,
Caution: One person should hold the door
while the other backs out s('rex_s to prex eat
the metal door fron/falling.
Remove 6 screws on the inside the inner
door fl'ame, Retain screws,
Remove the 2 screws with o-rings located in
the bottom center of the ironer door. Retain
screws and o-rings.
[x)eIuove the ()liter door,
Remove the 2 screws holding the center
door bracket to metal door,
Retain bracket and insulation,
Discard metal door,
Step 3
Assemble
Panel to
Door
Place the supplied metal door Oll a fiat
s/li't_lce,
Place the custom panel on top of the metal
door.
Place supplied trim over the custom panel.
Press trim to panel and install the color
matched screws provided. Install 3 screws
on each side and 9 screws on the bottom.
DoorTrim
Deco Panel
_orPanel
s@ 4
[nstall Door
C_nter
Bracket
Turn the assembled door over with appear-
ance side down,
Install center door bracket onto door using
original screws,
Place insulation around support bracket,
Insulation
Install Screws
17
ZPF25 Custom Door Panel Kit
l/4" Tkick Custom Door Pa_el
Step 5
fnstall
As sembled
Door onto
Dishwasher
Locate the "(7' clips in the parts package.
Place one clip, flat side tip, oxer each of the
screw holes, 3 on each side of the door.
Note: Onepersonshould hold the doorwhile the other installs
screwsto preventthe door assemblyfrom falling.
Hold the assembled door to dishwasher
ironer door and slide tip against control
panel. Control panel has posts that should
engage the 9 holes in the top of the metal
door.
Install the original center screws and
o-rings.
Note: Centerscrewsand o-rings must besecurelyfastened to
preventfuture leaks.
Install original screx_ s to sides of imaer door
flame, 3 each side.
Step 6
[nstall
Door
5 rincs
The additional weight of the custom panel
may require that the heavy door springs be
installed.
Test Door Balance
With one hand under the door, slowly open
the door filllv.
Open and close the door to check t0r
proper balance. Correct door balance
should prevent the door fl'om raising by
itself fl'om a fifll open position and prevent
the door fl'om talling heavilv.
If the door talls heavil}; damage will occur
ti'om repeated use.
Install one or both new springs provided.
Install New Springs:
Close and latch the dishwasher door.
Locate door spring on left side of dish-
washer.
Disengage the push rod guide by pushing
down on the guide and slowly pulling the
guide out of the mounting position.
Carefldly release the tension on the spring
and remove the push rod guide fl'om the
rod.
Remove the spring and replace with the
spring that has a yellow marking,
Reassemble the push rod guide into the
original position,
Test door balance,
Install right side spring if needed,
18
ZPF75 Custom Panel Kit
/4 Thick (usi0m l)oor Panel
ZPF75B, Black
ZPF75_, _ hite
Tools and Materials mqu#ed
Phillips screwdriver
Glovesto protect against sharp edges
Nut driver
_To prexent electrical shock,
discmmect electrical power
supply to dishwasher
befin'e changing panels.
Do not operate dishwasher
when door assembly is
reiilo','ed.
Note: It is best that 2 people perform this installation.
The ZPF75 provides fin" the installation of
1/2" to 3/4" thick custom door panel.
Noto: Maximumcustompanelweight is
10pounds.
Pour &viter les
_)lectrocutions, il thut
d_)brancher l'alimentation
_lectrique du lave-vaisselle
avant de changer les
pmmeaux. I1 ne thut pas
thire tinactimmer le lave-
vaisselle quand la porte est d6pos6e.
Kit Contents
Metal door
Support bracket
Label
18Screws
2 Doorsprings
Metal Door
Screw Y
Screw X (6) Not Used Screw Z
(1O)Wood Screws (2)Support Bracket
Screws
Door Springs
Support
Bracket
St@ l:
Determine
Custom
Panel
Sizes
The custoin panel should be constructed in
the same nlanner as cabinet doors. All edges
can be seen and must be finished for the best
appearance.
C0untert0p Custom
__ , Panel Size Top
-t
Cabinets Dim A_' 3/4"Thick
Door Panel _Height
F Floor _ll_-
/ Bottom of 3/4" Max. _23-1/8"
Adjacent Cabinetry
_Height is equalto A minus 5-1/8" plus 1/4"
EXAMPLE:
_Height =30-1/2" minus5-1/8" plus 1/4" is equal to 25-5/8".
Measm'e dimension A, fl'om underside of
countertop to bottom of ac!jacent cabinets.
- Subtract 5-1/8". Control panel height is 5".
Allow 1/8" fin" gap between bottom of
countertop and top of control panel.
-Add 1/4". The custom panel will slide tip,
behind control panel.
19
ZPF75 Custom Panel Kit
/4 Thick ( u,stom Door Panel
Step 2
Remove
Existing
Metal Door
Open tile door flflly.
Caution: Oneperson shouldhold the doorwhile the other
hacksout screwsto preventthe metal doorfrom falling.
Remove 6 screws on tile inside of tile
fi'ame. Retain screws.
Remove tile 2 screws with o-rings located in
tile bottom center of tile door. Retain
screws and o-rings.
Renlove tile door.
Remove insulation and loam inserts,
discard metal door.
2 "0" Rings
Step 3
[nstall Door
Center Bracket
Install new center door bracket onto door
using screws "Z'.
Place insulation aroui]d support bracket.
ScrewZ
Supp!_:_!_acl<et
2-Depresslons_Fla t Face
i
i
&
Metallntegrated Door
Step4
Assemble
Custo' z"n
Pand
Lay custom panel (m a fiat surtace, appear-
ance side down.
Place tile new metal door panel onto tile
back of tile custom door panel. Align sides
and top edges.
Drill 1/8" pilot holes, 3/8" deep, through
the metal panel and into tile custom panel,
3 each side.
Secure custonl panel to metal door with
3 screws "X" on each side.
Drill 1/4" pilot holes through tile top
return flange, approximately 1/4" deep.
Drill 1/8"Holes
(3 EachSide)
1
Drill 1/4"
Holes
ScrewX
_mPanel
2O
/