Campbell Hausfeld FP2091 Series User manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

See Warranty on page 8 for important information about commercial use of this product.

Operating Instructions FP2090, FP2091, FP2094 Series

Description

Oilless compressors are designed for

do-it-yourselfers with a variety of

home and automotive jobs. These

units operate without oil. Compressed

air from this unit will contain moisture.

Install a water filter or air dryer if

application requires dry air.

Unpacking

After unpacking the unit, inspect

carefully for any damage that may

have occurred during transit. Make

sure to tighten fittings, bolts, etc.,

before putting unit into service. In

case of questions, damaged or missing

parts, please call 1-800-543-6400 for

customer assistance.

Have the date code, model number,

and parts list (with missing parts

circled) before calling.

DO NOT RETURN

THE PRODUCT TO

THE RETAILER!

Do not operate

unit if damaged

during shipping, handling or use.

Damage may result in bursting and

cause injury or property damage.

READ & FOLLOW ALL

INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DO NOT DISCARD

Caution indicates

a potentially

hazardous situation which, if not

avoided, MAY result in minor or

moderate injury.

Notice indicates

important

information, that if not followed,

may cause damage to equipment.

NOTE: Information that requires

special attention.

Safety Guidelines

This manual contains information

that is very important to know and

understand. This information is

provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help

recognize this information, observe

the following symbols.

Danger indicates

an imminently

hazardous situation which, if not

avoided, WILL result in death or

serious injury.

Warning indicates

a potentially

hazardous situation which, if not

avoided, COULD result in death

or serious injury.

Breathable Air Warning

This compressor/pump is not

equipped and should not be

used “as is” to supply breathing

quality air. For any application

of air for human consumption,

the air compressor / pump

will need to be fitted with

suitable in-line safety and alarm

equipment. This additional

equipment is necessary to

properly filter and purify the air

to meet minimal specifications

for Grade D breathing as

described in Compressed

Gas Association Commodity

Specification G 7.1 - 1966,

OSHA 29 CFR 1910. 134,

and/or Canadian Standards

Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor

is used for the purpose of

breathing air application

and proper in-line safety

and alarm equipment is not

simultaneously used, existing

warranties shall be voided, and

the Manufacturer disclaims any

liability whatsoever for any loss,

personal injury or damage.

Record the Model No., Serial No.

and date of purchase located on the

base below the pump in the space

below.

Model No. ___________________

Serial No. ___________________

Date of purchase ____________

Retain these numbers for

future reference.

STOP!

Oilless Compressors

REGISTER YOUR PRODUCT ONLINE NOW! http://www.chpower.net/reg

Operating Instructions

2

FP2090, FP2091, FP2094 Series

General Safety Information

CALIFORNIA PROPOSITION 65

This product or its

power cord may

contain chemicals, including lead,

known to the State of California to

cause cancer and birth defects or other

reproductive harm. Wash hands after

handling.

You can

create

dust when you cut, sand,

drill or grind materials

such as wood, paint, metal,

concrete, cement, or other masonry.

This dust often contains chemicals

known to cause cancer, birth defects,

or other reproductive harm. Wear

protective gear.

GENERAL SAFETY

Since the air compressor and other

components (material pump, spray

guns, filters, lubricators, hoses,

etc.) used, make up a high pressure

pumping system, the following safety

precautions must be observed at all

times:

1. Read all manuals

included with this

product carefully. Be

thoroughly familiar with

the controls and the proper use of

the equipment.

2. Follow all local electrical and safety

codes as well as in the United

States, the National Electrical Codes

(NEC) and Occupational Safety and

Health Act (OSHA).

3. Only persons well acquainted

with these rules of safe operation

should be allowed to use the

compressor.

4. Keep visitors away and NEVER

allow children in the work area.

5. Wear safety glasses and

use hearing protection

when operating the

unit.

6. Do not stand on or use the unit as

a handhold.

7. Before each use, inspect

compressed air system and

electrical components for signs of

damage, deterioration, weakness

or leakage. Repair or replace

defective items before using.

8. Check all fasteners at frequent

intervals for proper tightness.

Motors,

electrical

equipment and controls can

cause electrical arcs that

will ignite a ﬂ ammable gas

or vapor. Never operate or repair in or

near a ﬂ ammable gas or vapor. Never

store ﬂ ammable liquids or gases in the

vicinity of the compressor.

Compressor parts may

be hot even if the unit is

stopped.

9. Keep fingers away from a

running compressor; fast moving

and hot parts will cause injury and/

or burns.

10. If the equipment should start

to vibrate abnormally, STOP

the engine/motor and check

immediately for the cause.

Vibration is generally a warning of

trouble.

11. To reduce fire hazard, keep engine/

motor exterior free of oil, solvent,

or excessive grease.

An ASME code

safety relief valve

with a setting no higher than 125 psi

MUST be installed in the tank for this

compressor. The ASME safety valve

must have sufﬁ cient ﬂ ow and pressure

ratings to protect the pressurized

components from bursting.

See compressor

speciﬁ cation decal

for maximum operating pressure.

Do not operate with pressure switch

or pilot valves set higher than the

maximum operating pressure.

12. Never attempt to adjust ASME

safety valve. Keep safety valve

free from paint and other

accumulations.

Never use plastic

(PVC) pipe for

compressed air. Serious injury or death

could result.

Never

attempt

to repair or modify a tank!

Welding, drilling or any

other modiﬁ cation will

weaken the tank resulting in damage

from rupture or explosion. Always

replace worn, cracked or damaged

tanks.

Drain liquid from

tank daily.

13. Tanks rust from moisture build-up,

which weakens the tank. Make

sure to drain tank regularly and

inspect periodically for unsafe

conditions such as rust formation

and corrosion.

14. Fast moving air will stir up dust

and debris which may be harmful.

Release air slowly when draining

moisture or depressurizing the

compressor system.

15. To reduce the risk of electrical

shock, do not expose to rain. Store

indoors.

Indoor use only.

SPRAYING PRECAUTIONS

Do not

spray

ﬂ ammable materials in

vicinity of open ﬂ ame

or near ignition sources

including the compressor unit.

16. Do not smoke when spraying paint,

insecticides, or other flammable

substances.

17. Use a face mask /

respirator when spraying

and spray in a well

ventilated area to

prevent health and fire hazards.

18. Do not direct paint or other

sprayed material at the compressor.

Locate compressor as far away

from the spraying area as

possible to minimize overspray

accumulation on the compressor.

19. When spraying or cleaning with

solvents or toxic chemicals, follow

the instructions provided by the

chemical manufacturer.

HOSE PRECAUTIONS

20. Inspect hose before use.

Do not

exceed

working pressure marked on

hose.

Do not twist,

bend knot, or

abrade hose.

21. Do not wrap hose around body.

Keep away from

hot surfaces and

chemicals.

MANUAL

FP2090, FP2091, FP2094 Series

3

Operating Instructions

Introduction

R efer to Figure 3 to locate the

following items.

ON / OFF Switch ( I / O ) - Push

switch to the ON ( I ) position to turn

compressor on. Push switch to the OFF

( O ) position to turn compressor off.

This switch should be in the OFF ( O )

position when connecting /

disconnecting power cord from

electrical outlet or when changing

tools.

Pressure Switch (located

internally)- When the compressor

is turned ON, this switch will shut

compressor off automatically when

tank pressure reaches maximum shut-

off / cut-out pressure. If compressor

remains on and air is depleted from

tank, this switch will allow compressor

to automatically restart at the restart /

cut-in pressure.

Drain Valve - This valve is located on

the bottom of the tank. Use this valve

to drain moisture from the tank daily

to reduce the risk of corrosion.

Motor Reset - (not shown, located

inside motor). Designed to keep the

motor from overheating. The motor

has a self-hold protector. If the unit

is over worked, a thermal limiter will

shut unit off. If it happens, switch the

unit to the OFF position and unplug

the unit. Wait 30 minutes, plug the

unit in and switch the unit to the

ON position again to resume work.

This compressor is

equipped with an

overload protector which will shut off

motor if it becomes overloaded.

If the overload

protector is

actuated, the motor must be allowed

to cool down for approximately 30

minutes before it will reset.

Regulator - The regulator controls

the amount of air pressure released at

the hose outlet. Turning the regulator

knob clockwise (to the right) will

increase air pressure at the outlet.

Turning the knob counter-clockwise

(to the left) will lower air pressure to

the outlet. Turning knob fully counter-

clockwise will shut off flow of air

completely.

Pressure Gauges - There are two

gauges located next to the regulator.

These gauges read air pressure in

pounds per square inch (psi) The larger

gauge shows pressure at the outlet.

Make sure this gauge reads ZERO

(by adjusting the regulator) BEFORE

changing air tools or disconnecting

hose from outlet. The small gauge

shows pressure in the tank indicating

compressor is building pressure

properly.

ASME Safety Valve - This valve

automatically releases air if the tank

pressure exceeds the preset maximum.

Handle - Designed to move the

compressor.

Figure 2

Figure 1

Figure 3

Tank Drain Valve

ASME Safety Valve

Tank

Handle

Shroud

Regulator

Tank Gauge

Regulator Gauge

ON / OFF Switch

Air Outlet

Operating Instructions

4

FP2090, FP2091, FP2094 Series

Installation

LOCATION

It is extremely important to use the

compressor in a clean, well ventilated

area where the surrounding air

temperature will not be more than

100°F.

A minimum clearance of 18 inches

between the compressor and a wall

is required because objects could

obstruct air flow.

Do not locate the

compressor

air inlet near steam, paint spray,

sandblast areas or any other source

of contamination. This debris will

damage the motor.

GROUNDING INSTRUCTIONS

1. This product is for use on a

nominal 120 volt circuit and has a

grounding plug that looks like the

plug illustrated in Figure 4. Make

sure the product is connected

to an outlet having the same

conﬁ guration as the plug. This

product must be grounded. In

the event of an electrical short

circuit, grounding reduces risk of

electrical shock by providing an

escape wire for electric current.

This product is equipped with a

cord having a grounding wire

with an appropriate grounding

plug. Plug must be plugged into

an outlet that is properly installed

and grounded in accordance with

all local codes and ordinances.

Improper

use of

grounding plug can result in

a possible risk of electrical

shock!

Do not use a

grounding adapter

with this product!

2. If repair or replacement of cord or

plug is necessary, do not connect

grounding wire to either ﬂ at blade

terminal. The wire with insulation

having an external surface that

is green (with or without yellow

stripes) is the grounding wire.

Never connect

green (or green

and yellow) wire to a live terminal.

3. Check with a qualiﬁ ed electrician

or serviceman if grounding

instructions are not completely

understood, or if in doubt as

to whether product is properly

grounded. Do not modify plug

provided; if it will not ﬁ t outlet,

have proper outlet installed by a

qualiﬁ ed electrician.

Overheating, short

circuiting and ﬁ re

damage will result from inadequate

wiring.

LUBRICATION

This is an oilless product and DOES

NOT require lubrication to operate.

Pre-Operation

BEFORE FIRST START-UP

BREAK-IN PROCEDURE

(Complete this procedure before

using compressor for the first time.

Once completed, it is not necessary to

repeat.)

1. Turn regulator knob fully clockwise

(to the right) to open air ﬂ ow.

2. Do not attach a hose or any other

ﬁ tting to the compressor.

3. Turn ON / OFF switch to OFF

position.

4. Plug in power cord.

5. Turn ON / OFF switch to ON

position and run compressor for 30

minutes.

6. Turn ON / OFF switch to OFF

position.

7. Unplug power cord.

The compressor is now ready for use.

BEFORE EACH START-UP

OPERATING PROCEDURE

1. Turn regulator knob fully

counterclockwise (to the left) to

close air ﬂ ow.

2. Connect air hose to outlet of

regulator.

3. Turn ON / OFF switch to OFF

position.

4. Plug in power cord.

5. Turn ON / OFF switch to ON

position and let compressor run

until it reaches automatic shutoff

pressure.

6. Attach tire chuck or tool to end of

hose.

7. Turn regulator knob clockwise (to

the right) to desired pressure of

tool being used.

Operation

START-UP

Do not attach air

tools to open end

of the hose until start-up is completed

and the unit checks OK.

ON / OFF CYCLING OF COMPRESSOR

In the ON / AUTO position, the

compressor pumps air into the tank.

When a shut-off (preset “cut-out”)

pressure is reached, the compressor

automatically shuts off.

If the compressor is left in the

ON / AUTO position and air is depleted

from the tank by use of a tire chuck,

tool, etc., the compressor will restart

automatically at its preset “cut-in”

pressure. When a tool is being used

continuously, the compressor will cycle

on and off automatically.

In the OFF position, the pressure

switch cannot function and the

compressor will not operate. Make

sure switch is in OFF position when

connecting or disconnecting power

cord from electrical outlet.

PRESSURE GAUGES

Gauge attached to regulator indicates

air pressure going to hose (and any

tool attached to end of hose).

Gauge attached to pressure switch

indicates air pressure in tank.

TEST

RESET

Figure 4 - Grounding Method

Grounded

Outlet

Grounding

Minimum Gauge of Extension Cords

Length of Cord 25 feet 50 feet 100 feet

Gauge 14 12 10

FP2090, FP2091, FP2094 Series

5

Operating Instructions

Maintenance

Disconnect, tag and lock out

power source, then release

all pressure from the system

before attempting to install, service,

relocate or perform any maintenance.

Check compressor often for any visible

problems and follow maintenance

procedures each time compressor is

used.

Safety valve must

be replaced if it

cannot be actuated or it leaks air after

ring is released.

1. Turn compressor off and release

pressure from system. (To release

pressure from system, pull ring

on ASME safety valve. Deflect

escaping air by shielding valve with

one hand as you pull ring with

other hand.) Pull ring until tank is

empty.

A large amount of

fast moving air

will be released when the safety valve

is opened with pressure in the tank.

Wear ANSI approved Z87.1 safety

glasses.

2. Drain moisture from tank by

opening drain valve underneath

tank. Tilt tank to remove all

moisture.

3. Clean dust and dirt from tank,

air lines and pump cover while

compressor is still OFF.

ASME SAFETY VALVE

Do not remove or

attempt to adjust

the safety valve!

Check the safety valve by performing

the following steps:

1. Plug the compressor in and run

until shut off pressure is reached.

2. Wearing safety glasses, pull the

ring on the safety valve to release

pressure from compressor tank.

Use your other hand to deﬂ ect

fast-moving air from being

directed toward your face.

3. The safety valve should

automatically close at

approximately 40 psi - 50 psi. If

the safety valve does not allow

air to be released when you pull

on the ring, or if it does not close

automatically, it MUST be replaced.

DRAIN TANK

With compressor shut off and pressure

released, drain moisture from tank by

opening drain valve underneath tank.

LUBRICATION.

This is an oilless type compressor

requiring no lubrication.

CLEANING

Turn power OFF and clean dust and

dirt from pump cover, tank, and air

lines.

MOISTURE IN COMPRESSED AIR

Moisture in compressed air will

form into droplets as it comes

from an air compressor pump.

When humidity is high or when

a compressor is in continuous use

for an extended period of time,

this moisture will collect in the

tank. When using a paint spray or

sandblast gun, this water will be

carried from the tank through the

hose, and out of the gun as droplets

mixed with the spray material.

IMPORTANT: This condensation

will cause water spots in a paint

job, especially when spraying

other than water based paints. If

sandblasting, it will cause the sand

to cake and clog the gun, rendering

it ineffective.

A ﬁ lter in the air line, located as

near to the gun as possible, will

help eliminate this moisture.

Figure 5

OVERLOAD PROTECTOR

This compressor

is equipped with

a thermal overload protector which

will shut off motor if it becomes

overloaded.

If overload protector shuts motor OFF

frequently, look for the following

causes.

1. Low voltage.

2. Lack of proper ventilation.

If the overload

protector is

actuated, the motor must be allowed

to cool down for 30 minutes before

manual resetting.

END OF OPERATION/STORAGE

1. Turn ON / OFF switch to the OFF

position.

2. Unplug power cord from wall

outlet and wrap around handle

area to prevent damage when not

in use.

3. Wearing safety glasses drain tank

of air by pulling the ring on the

safety valve. Use other hand to

deﬂ ect fast moving air from being

directed toward your face.

4. Drain tank of condensation by

opening drain valve on bottom

of tank. Tank pressure should be

below 10 psi when draining tank.

5. Air hose should be disconnected

from compressor and hung open

ends down to allow any moisture

to drain.

6. Compressor and hose should be

stored in a cool, dry place.

TECHNICAL SERVICE

For information regarding the

operation or repair of this product,

please call 1-800-543-6400.

MAINTENANCE SCHEDULE

OPERATION DAILY WEEKLY MONTHLY

DRAIN TANK

●

CHECK SAFETY VALVE

●

CLEAN UNIT

●

Operating Instructions

6

FP2090, FP2091, FP2094 Series

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Compressor will not run 1. Switch in OFF position 1. Make sure compressor is plugged in and switch is ON.

2. No electrical power at wall outlet 2. Check circuit breaker or fuse at electrical panel.

3. Compressor has reached automatic

shutoff pressure

3. Release air from tank until compressor restarts automatically.

4. Motor overheated 4. Allow compressor to cool for approximately 30 minutes so

thermal overload switch will reset. Make sure compressor is

run in a clean, well-ventilated area.

5. Pressure switch bad 5. Replace pressure switch.

Thermal overload

protector cuts out

repeatedly

1. Low voltage 1. Check voltage at wall outlet with voltmeter.

2. Wrong gauge wire or length of

extension cord

2. Check extension cord chart for proper extension cord usage.

3. Lack of proper ventilation/room

temperature too high

3. Move compressor to well-ventilated area.

4. Defective check valve 4. Repair or replace.

5. Defective unloader valve (on

pressure switch)

5. Repair or replace.

6. Compressor valves failed 6. Replace valve assembly.

Do not disassemble check valve with

air pressure in tank; bleed tank.

Tank pressure drops when

compressor shuts off

1. Loose drain valve 1. Tighten.

2. Check valve leaking 2. Remove check valve. Clean or replace.

3. Loose connections at fittings,

tubing, etc.

3. Check all connections with soap and water solution. If a leak

is detected, (1) tighten or (2) remove fitting and apply pipe

tape to threads and reassemble.

4. Tank leaks 4. Check tank for leaks with soap and water solution. If leak is

detected, tank must be replaced with genuine replacement

part.

Do not disassemble check valve with

air pressure in tank; bleed tank.

Compressor runs

continuously and air

output is lower than

normal/low discharge

pressure

1. Excessive air usage, compressor too

small

1. Decrease usage or purchase unit with higher air delivery

(SCFM).

2. Loose connections at fittings,

tubing, etc.

2. Check all connections with soap and water solution. If a leak

is detected, (1) tighten or (2) remove fitting and apply pipe

tape to threads and reassemble.

3. Tank leaks 3. Check tank for leaks with soap and water solution. If leak is

detected, tank must be replaced with genuine replacement

part.

4. Broken valves 4. Replace compressor valves as necessary.

5. Piston ring worn 5. Replace piston rings.

Excessive moisture in

discharge air

1. Excessive water in tank 1. Drain tank.

2. High humidity 2. Move to area of less humidity; use air line filter.

NOTE: Water condensation is not caused by compressor

malfunction.

Safety valve pops open 1. Defective pressure switch 1. Replace pressure switch.

2. Defective safety valve 2. Replace safety valve with genuine replacement part.

FP2090, FP2091, FP2094 Series

7

Operating Instructions

Notes

Operating Instructions and Parts List

8

FP202801, FP202901

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.

2. WHO GIVES THIS WARRANTY (WARRANTOR):

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the

Campbell Hausfeld compressor.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the

exceptions noted below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED

FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial,

industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States

do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the

exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply

to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance

with instructions provided in the owner’s manual(s) supplied with compressor.

D. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.

E. Items or service that are normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.

F. Additional items not covered under this warranty:

1. Any component damaged in shipment or any failure caused by installing or operating unit under conditions

not in accordance with installation and operation guidelines or damaged by contact with tools or

surroundings.

2. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.

3. Cosmetic defects that do not interfere with compressor functionality.

4. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.

5. Drain cocks.

6. Damage due to incorrect voltage or improper wiring.

7. Other items not listed but considered general wear parts.

8. Pressure switches, air governors and safety valves modified from factory settings.

9. Belts.

10. Ring wear or valve damage from inadequate filter maintenance.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Replace, at Warrantor’s option, compressor or

component which is defective, has malfunctioned and/or failed to conform within the duration of the specific

warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.

B. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the

purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PROVIDE REPLACEMENT UNDER THIS WARRANTY: Replacement will be scheduled according

to the availability of replacement compressor or parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have

other rights which vary from State to State or country to country.

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