Eastwood Mini Metal Saw Operating instructions

Category
Power tools
Type
Operating instructions

This manual is also suitable for

Eastwood Mini Metal Saw Replacement Blade

The Eastwood Mini Metal Saw Replacement Blade is a versatile and durable blade designed for use with the Eastwood Mini Metal Saw. It is capable of cutting through a wide range of materials, including steel, aluminum, brass, wood, and fiberglass. The blade is made from high-quality steel and is precision-ground for optimal performance. It also features a锋利的toothed edge that provides a smooth and clean cut.

With the Eastwood Mini Metal Saw Replacement Blade, you can easily cut through thin metal sheets, pipes, and rods. It is also ideal for cutting wood, plastic, and other materials. The blade is easy to install and replace, making it a convenient choice for any DIY enthusiast or professional.

Eastwood Mini Metal Saw Replacement Blade

The Eastwood Mini Metal Saw Replacement Blade is a versatile and durable blade designed for use with the Eastwood Mini Metal Saw. It is capable of cutting through a wide range of materials, including steel, aluminum, brass, wood, and fiberglass. The blade is made from high-quality steel and is precision-ground for optimal performance. It also features a锋利的toothed edge that provides a smooth and clean cut.

With the Eastwood Mini Metal Saw Replacement Blade, you can easily cut through thin metal sheets, pipes, and rods. It is also ideal for cutting wood, plastic, and other materials. The blade is easy to install and replace, making it a convenient choice for any DIY enthusiast or professional.

MINI METAL SAW
INSTRUCTIONS
Item #31664
2 Eastwood Technical Assistance: 800.343.9353 >> techelp@eastwood.com
The EASTWOOD MINI METAL SAW is great for use on virtually all metals including steel, aluminum,
brass and more. Cut bar stock or tubing up to 1-5/8” diameter. Cuts wood, fiberglass and other
materials with ease. The compact design allows access to tight places where larger saws can’t go.
ON/OFF trigger control.
INCLUDES
(1) 4-1/2” Compact Circular Saw
(1) Hex Key Wrench (5 mm)
(1) 7” Capacity Guide Fence
SPECIFICATIONS
Input Voltage: 120 VAC, 60 Hz
Input Amperage: 5.0 Amps
Plug Type: 2-prong, polarized
Cord Length: 7’- 6”
Certification: ETL
No-Load RPM: 3500
Cutting Capacity: 1-5/8
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION used with the safety alert symbol, indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
The following explanations are displayed in this manual, on the labeling,
and on all other information provided with this product:
To order parts and supplies: 800.343.9353 >> eastwood.com 3
IMPORTANT SAFETY INFORMATION
GENERAL SAFETY RULES
Read all instructions. Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your
mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
NOTE: Use a minimum 14 gauge insulated cord, no longer than 25’ in length.
4 Eastwood Technical Assistance: 800.343.9353 >> techelp@eastwood.com
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tools operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions and
in the manner intended for the particular type of power tool, taking into account the working
conditions and the work to be performed. Use of the power tool for operations different from
those intended could result in a hazardous situation.
To order parts and supplies: 800.343.9353 >> eastwood.com 5
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
SHOCK HAZARD!
Never operate or store Saw in damp or wet conditions.
Plug into a minimum 15 amp circuit. If using an extension cord, it must be
AWG 14 or greater, no longer than 25’.
HEALTH AND INJURY HAZARDS!
Dust and fine particulate matter is generated while cutting which can contain
hazardous or toxic substances. Breathing this dust and fine particulate matter
can cause many serious respiratory health conditions. Always use NIOSH-
approved respiratory protection while using this Saw.
This Saw will eject particles, dust and sparks at high velocity during opera-
tion. Wear approved eye and skin protection at all times while operating.
Cutting with this Saw can generate excessive noise. Wear appropriate hearing
protection while using.
The rotating blade of this Saw can quickly catch loose clothing, long hair or
jewelry causing serious personal injury. Keep all loose clothing, long hair and
jewelry away from operating Saw.
This Saw can quickly start up when handling while plugged in to electrical
supply causing serious personal injury. Always unplug the tool from the elec-
trical supply before changing blades or performing maintenance.
Sharp metal edges can cut. Always wear protective work gloves while
handling.
Rotating blades can quickly cut flesh. Keep hands and fingers away from
rotating blade.
This Saw can quickly and violently kick back or twist while operating causing
severe hand and or wrist injury. Do not apply excessive force to Saw while
in use. Always make sure the workpiece or material being cut is securely
clamped or anchored to allow two handed operation of the Saw.
ADDITIONAL SAFETY INFORMATION
6 Eastwood Technical Assistance: 800.343.9353 >> techelp@eastwood.com
ADDITIONAL SAFETY INFORMATION
HEALTH AND INJURY HAZARDS!
Incorrectly rated blades can disintegrate at high RPM causing serious per-
sonal injury. Always use replacement blades rated for 3500 RPM operation or
greater.
Damaged blades can disintegrate at high speed causing personal injury or
property damage. If excessive vibration is felt, discontinue use immediately
and disconnect tool from electrical supply. Inspect blade and Saw for dam-
age. Do not resume use until resolution is found.
This Saw will eject a trail of sparks at high speed which can ignite flammable
materials or injure others nearby. Do not operate in the vicinity of flammable
materials and keep all persons and pets away from the work area.
To order parts and supplies: 800.343.9353 >> eastwood.com 7
SET-UP
GUIDE FENCE
If using the Guide Fence, it may be installed by sliding the flat bar through the notch in the right
or left side of the Base Plate with the number embossed gauge surface facing upward (FIG 1).
Align the desired distance dimension with the center of the “V” notch in the leading edge of the
Base Plate (FIG 1).
Using the included 5mm Hex Key, tighten the set-screw to lock the Guide Fence in place.
NOTE: The handy Hex Key retainer molded into the cord Strain Relief provides safe, convenient
storage for the Hex Key when not in use.
Base Plate
✓
FIG. 1
FIG. 2
Guide Fence
Set Screw
“V” Notch
Chip
Receptacle Lid
BLADE DEPTH
Loosen the Lock Lever attached to and located on the right side of the Base Plate. Raise it to
align the cast-in pointer to the desired depth as embossed on the gauge surface of the slotted
Swing Arm (FIG 2).
Scale
✓
✓
✓
✓
✓
Drive Lock Button
Swing Arm
Depth Gauge
Blade Guard
Base Plate
✓
✓
✓
✓
Lock Lever
✓
8 Eastwood Technical Assistance: 800.343.9353 >> techelp@eastwood.com
OPERATION
Line up your planned cut-line with the center of the “V” notch in the leading edge of the Base
Plate (FIG 1). NOTE: the “V” notch is directly in line with the Blade.
While holding the Saw securely in two hands, depress the Trigger Safety Lock Button located
on the left side of the Saw body, immediately above the Trigger Switch (FIG 3), then depress
the Trigger Switch to start the saw motor.
To begin cutting, allow several seconds for the motor to reach full speed then gently feed the
leading edge of the blade into the workpiece. The Blade Guard which is spring-loaded will
automatically be pushed back by feeding into the workpiece and will only expose the portion of
the blade required to cut through the material.
Slowly and steadily allow the blade to do the cutting.
When the cutting is complete, release trigger and allow blade to stop rotating before pulling the
blade away from the workpiece.
DO NOT interfere with Blade Guard function or severe injury may occur!
DO NOT force the Saw forward blade or kickback could quickly occur
causing severe injury!
✓
FIG. 3
Trigger Safety Lock Button
On/Off Trigger
Base Plate
✓
✓
To order parts and supplies: 800.343.9353 >> eastwood.com 9
BLADE REPLACEMENT
NOTE: The handy Hex Key retainer, molded into the cord Strain Relief, provides safe, convenient
storage for the Hex Key when not in use (FIG 6).
REMOVAL
Depress the Drive Lock Button on the right side of the Gearcase (FIG 2).
Place the included 5mm Hex Key Wrench into the Socket Head Cap Screw on the left side of
the Drive Armature (FIG 4).
IMPORTANT NOTE: This is a left hand thread, rotate in a Clockwise direction to loosen.
Rotate the Blade Guard to expose the Blade.
Remove the Set-Screw, Washer, Arbor Bushing and Blade.
This Saw can quickly start up when handling while plugged in to electrical
supply causing serious personal injury. Always unplug the Saw from the
electrical supply before changing blades or performing maintenance.
Sharp blade edges can cut. Always wear protective work gloves while
handling.
FIG. 4
✓
Blade Guard
Open
Blade
Lock Screw
10 Eastwood Technical Assistance: 800.343.9353 >> techelp@eastwood.com
INSTALLATION
Arrange the Blade with the teeth facing forward at the bottom. Note the direction of rotation
arrow cast into the Blade Housing.
Align the flats of the Arbor Bushing, Blade and Arbor Shaft (FIG 5).
Replace the Socket Head Cap Screw and Washer by threading into the left side of the
Drive Armature. IMPORTANT NOTE: This is a left hand thread, rotate in a Counter-clockwise
direction to tighten.
✓
FIG. 5
Arbor Bushing
FIG. 6
Left-Hand Thread
Lock Screw
Washer
Blade
✓
✓
Hex Key Retainer
5mm Hex Key (included)
Power Cord
✓
✓
✓
To order parts and supplies: 800.343.9353 >> eastwood.com 11
Does Not Run
When Switch
is Depressed
No Electric
Power to Saw
Check 120 VAC input plug connection.
Check for tripped circuit breaker.
Motor Runs
Too Slow/
Develops Low
Power
Undersized or
Too Long of an
Extension Cord
Use only 14 gauge or larger cord.
Limit length to 25’
Excessive
Noise and/or
Vibration
Blade is Loose
WARNING: This is an extremely dangerous
condition! Stop use and tighten Blade!
Blade is
Damaged
WARNING: This is an extremely dangerous
condition! Stop use and replace Blade!
Motor
Overheats
Excessive
Pressure Being
Applied to
Blade
Allow Blade to cut by rotation alone. Do Not force!
Dirt and Debris
Buildup in
Motor Cooling
Air Slots
Use a brush or compressed air to remove debris.
MAINTENANCE
IMPORTANT NOTE: The following maintenance should be performed before each use:
Check tightness of all hardware including Blade Mounting Screw.
Check operation and alignment of Blade Guard.
Inspect Blade for cracks, damage or premature wear.
Clean dirt and debris from motor air cooling slots.
Clean chips from Chip Receptacle by lifting the Clear Plastic Chip Receptacle (FIG 1)
and emptying it.
TROUBLESHOOTING
© Copyright 2017 Easthill Group, Inc. 1/17 Instruction item #31664Q Rev 1
If you have any questions about the use of this product, please contact
The Eastwood Technical Assistance Service Department: 800.343.9353 >> email: techelp@eastwood.com
PDF version of this manual is available online >> eastwood.com/31664manual
The Eastwood Company 263 Shoemaker Road, Pottstown, PA 19464, USA
US and Canada: 800.343.9353 Outside US: 610.718.8335
Fax: 610.323.6268 eastwood.com
ADDITIONAL ITEMS
#28038 Sheet Metal Gauge
#13475 Electric Metal Cutting Shears
#28187 Bead Roller Kit
#51088 Shrinker/Stretcher Set
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Eastwood Mini Metal Saw Operating instructions

Category
Power tools
Type
Operating instructions
This manual is also suitable for

Eastwood Mini Metal Saw Replacement Blade

The Eastwood Mini Metal Saw Replacement Blade is a versatile and durable blade designed for use with the Eastwood Mini Metal Saw. It is capable of cutting through a wide range of materials, including steel, aluminum, brass, wood, and fiberglass. The blade is made from high-quality steel and is precision-ground for optimal performance. It also features a锋利的toothed edge that provides a smooth and clean cut.

With the Eastwood Mini Metal Saw Replacement Blade, you can easily cut through thin metal sheets, pipes, and rods. It is also ideal for cutting wood, plastic, and other materials. The blade is easy to install and replace, making it a convenient choice for any DIY enthusiast or professional.

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