Miller HF860319 Owner's manual

Miller
Brand
Miller
Model
HF860319
Category
Welding System
Type
Owner's manual

This manual is also suitable for

June
1975
FORM:
OM-1512
SINGLE
SWINGARC
MODEL
WIRE
SIZE
4770-3
STOCK
NO.
5280-3
STOCK
NO.
.030
&
.035
hard
.045
hard
.052
hard
1/1
6hard
078
102
078
103
003
364
078
104
078
113
078
114
003
365
078
115
ADDITIONAL
COPY
PRICE
55
CENTS
MODEL/STOCK
NO.
SERIAL/STYLE
NO.
DATE
PURCHASED
OWNERS
MANUAL
MILLER
ELECTRIC
MFG.
CO.
APPLETON,
WISCONSIN,
USA
54911
Effective
with
serial
No.
HF860319
MODEL
4770-2
5280-2
WIRESIZE
STOCKNO.
STOCKNO.
1/16
hard
078106
078117
1/16
cored
078
107
078
118
5/64
cored
078
108
078
119
3/32
cored
078
109
078
120
7/64cored
078110
078121
1/8
cored
078111
078122
NWSA
CODE
NO.
4579
0~
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0
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C
WARRANTY
MILLER
Electric
Mfg.
Co.,
Appleton,
Wisconsin,
warrants
all
new
equipment
to
be
free
from
defects
in
material
and
factory
workmanship
for
the
periods
indicated
below,
provided
the
equipment
is
installed
and
operated
according
to
manufacturers
instructions.
MILLER
Electric
Mfg.
Co.s
obligation,
under
this
warranty,
is
limited
to
replacing
or
repairing
any
defective
part
or
correcting
any
manufacturing
defect
without
charge
during
the
warranty
period
if
MILLERS
inspec-
tion
confirms
the
existence
of
such
defects.
MILLERS
option
of
repair
or
replacement
will
be
f
.o.b.
factory
at
c
Appleton,
Wisconsin
or
f.o.b.
a
MILLER
authorized
service
facility,
and
therefore
no
compensation
for
trans
portationcostsof
any
kindwillbeallowed.
C
The
warranty
period,
beginning
on
the
date
of
sale
to
the
original
purchaser-user
of
the
equipment,
will
be
as
follows:
1.
Arc
welders,
power
sources,
and
components
1
year
2.
Original
main
power
rectifiers
3
years
(unconditionally)
3.
MHFC-L1
Feeder,
MHG.35C1,
20E,
20K,
and
all
guns
and
torches
90
days
4.
All
other
Millermatic
Feeders
1
year
5.
Mag-Diesel
engine
on
DEL-200
6
months
6.
All
other
engines
1
year
Engine
Warranties
are
covered
by
the
engine
manufacturers,
subject
to
their
procedures
and
to
be
handled
through
their
authorized
local
Service
Stations
or
agencies.
No
warranty
will
be
made
in
respect
to
trade
accessories,
such
being
subject
to
the
warranties
of
their
respective
manufacturers.
000000
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0
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C
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3
3
3
3
3
3
p
)
p
p
I
p
3
3
3 3
3
3
3
3
3
CD
3
CD
3
C
~
MILLER
Electric
Mfg.
Co.
will
not
be
liable
for
any
loss
or
consequential
damage
or
expense
accruing
directly
or
indirectly
from
the
use
of
equipment
covered
in
this
warranty.
3
CD
This
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
with
no
other
guarantees
or
c
~
warranties
expressed
or
implied.
J)
P19J~PJ
QJ19,9~Q1.W9
~
TABLE
OF
CONTENTS
Paragraph
No.
Page
No.
SECTION
1
INTRODUCTION
1-1.
General
1
1
-
2.
Receiving-Handling
1
-
3.
Description
1
1-4.
Safety
1
SECTION
2
INSTALLATION
2-1.
Location
1
2-
2.
Installation
Of
Electrode
Wire
Gun
Connector
2
2
-
3.
Electrode
Wire
Inlet
&
Outlet
Guide
Installation
2
2
-
4.
Pressure
&
Feed
Roll
Installation
2
2
-
5.
Pressure
Roll
Alignment
2
2
-
6.
Installation
Of
Optional
Wire
Bail
Reel
3
2
-
7.
Installation
Of
Optional
Wire
Spool
3
2
-
8.
Shielding
Gas
Connections
3
2
-
9.
Weld
Cable
Connection
3
2-10.
Contactor
Control
Connections
3
2-11.
Gun
Switch
Receptacle
3
2-12.
115
Volts
AC
Connections
3
2-13.
Boom
Adjustments
3
SECTION
3
FUNCTION
OF
CONTROLS
3
-
1.
Wire
Speed
Control
4
3
-
2.
Circuit
Breaker
4
3-
3.
Purge
Switch
4
3
-
4.
Advance
Switch
4
3
-
5.
Burnback
Control
4
SECTION
4
SEQUENCE
OF
OPERATION
4
-
1.
Welding
Wire
Threading
4
4-2.
GasMetal-ArcWelding
4
4
-
3.
Shutting
Down
5
SECTION
5
TROUBLESHOOTING
SECTION
1
-
INTRODUCTION
Model
12
Foot
Boom
16
Foot
Boom
Motor
1/4
Horsepower.
D.C.
10,000
RPM
Control
Solid
State
Solid
State
Speed
Range
No.
2
gear
70
to
500
LP.M.
No.3
gear
100
to
750
1P.M.
Boom
Turning
Radius
(Standard)~
12
ft.
16
ft.
Boom
Turning
Radius
(Minimum)
5
ft.
10
ft.
Boom
Turning
Radius
(Maximum)
14
ft.
18
ft.
Swing
360
On
Post
Mounting
Vertical
Lift
Horizontal
t
o
+700
Above
Maximum
Height
(With
4
Ft.
Post)
To
Top
Of
Boom
At
Tip
(+70
Position)
18
ft
.
23
ft
.
Wire
Reels
12
1.0.
Coil
60
Pounds 12
0.0.
Spool
25
Pounds
Counterbalance
(Patented)
Compression
spring
designed
to
hold
boom
at
any
angle
adjustable
pressure
(a
broken
spring
would
drop
weld
head
only
6
inches)
Adjustable
Burnback
Timer
3/8
to
3/4
sec.
3/8
to
3/4
sec.
Weight
(Pounds)
Net
170
Ship
230
Net
200
Ship
265
Figure
1-1.
Specifications
1
-1.
GENERAL
1
-
3.
DESCRIPTION
2-1.
LOCATION
The
following
definitions
apply
to
CAUTION,
IMPORTANT,
and
NOTE
blocks
found
throughout
this
manual:
Under
this
heading,
installation,
oprating.
and
main
tenance
procedures
or
practices
will
be
found
that
if
not
carefully
followed
may
create
a
safety
hazard
to
personnel.
:
ILH
TAN~)
Under
this
heading,
installation,
operating,
and
main
tenance
procedures
or
practices
will
be
found
that
if
not
carefully
followed
may
result
in
damage
to
equip-
ment.
NOTE
1
Under
this
heading,
explanatory
statements
will
be
found
that
need
special
emphasis
to
obtain
the
most
efficient
operation
of
the
equipment.
4.
Slide
washer
(12)
onto
bolt
(13)
and
insert
bolt
(13)
through
hole
(11).
Slide
washer
(6)
onto
bolt
(13)
and
install
nut
(7)
onto
bolt
(13).
Tighten
nut
(7)
then
back
off
nut
(7)
1/2
turn.
5.
Insert
pin
(1)
through
yoke
(4),
hole
(2),
and
install
cotter
pin
(3)
through
pin
(1).
6.
Mount
pipe
post
(10)
to
the
desired
fixture.
7.
Place
bearing
(9)
on
top
of
post
(10)
and
insert
swivel
(8)
into
post
(10).
8.
Connect
the
welding
guns
to
the
drive
assembly
as
instructed
in
Section
2
of
this
mar~ual.
9.
Grasp
bar
(14)
and
pull
boom
down
slightly.
The
boom
should
be
pulled
down
only
far
enough
to
remove
the
pressure
which
is
applied
to
the
safety
collar
(5).
10.
Remove
the
safety
collar
(5).
11.
The
boom
should
now
balance
in
any
position
from
horizontalto
70
degrees
above
horizontal.
If
the
boom
does
not
balance
properly,
proceed
to
item
2-13.
1
-
4.
SAFETY
This
manual
has
been
prepared
especially
for
use
in
familiar
izing
personnel
with
the
design,
installation,
operation,
main
tenance,
and
troubleshooting
of
this
equipment.
All
informa
tion
presented
herein
should
be
given
careful
consideration
to
assure
optimum
performance
of
this
equipment.
1
-2.
RECEIVING-HANDLING
Prior
to
installing
this
equipment,
clean
all
packing
material
from
around
the
unit
and
carefully
inspect
for
any
damage
that
may
have
occurred
during
shipment.
Any
claims
for
loss
or
damage
that
may
have
occurred
in
transit
must
be
filed
by
the
purchaser
with
the
carrier.
A
copy
of
the
bill
of
lading
and
freight
bill
will
be
furnished
by
the
carrier
on
request
if
occasion
to
file
claim
arises.
When
requesting
information
concerning
this
equipment,
it
is
essential
that
Model
Description
and/or
Stock
Number
and
Serial
(or
Style)
Numbers
of
the
equipment
be
supplied.
U
This
control/feeder
is
of
the
constant
wire
feed
speed
type
and
is
designed
to
be
used
in
conjunction
with
a
constant
potential
welding
power
source.
The
control/feeder
is
a
heavy-duty
wire
feeding
unit
com
bining
both
the
wire
feeder
and
the
control.
It
contains
all
the
controls
and
equipment
needed
to
supply
welding
wire
and
shielding
gas
to
the
welding
gun.
-S
SECTION
2
-
INSTALLATION
3.
Place
the
boom
base
plate
(14)
in
between
the
two
swivel
plates.
I
The
control/feeder
with
12
foot
boom
is
equipped
with
a
6
foot
long
by
2-1/2
inch
diameter
post
for
mounting
purposes.
The
control/feeder
with
16
foot
boom
is
equipped
with
a
6
foot
long
by
4
inch
diameter
post
for
mounting
purposes.
Ensure
that
the
item
to
which
the
unit
is
being
installed
is
of
sufficient
construction
to
permit
the
boom
to
be
pulled
com
pletely
down
without
having
the
control/feeder
tip.
Also,
ensure
that
enough
space
is
available
to
permit
the
boom
to
swing
in
a
complete
circle.
NOTE
if
an
optional
mounting
pedestal
was
purchased
with
the
control/feeder,
mounting
holes
are
provided
in
the
pedestal
for
attaching
the
control/feeder.
A.
Assembly
1.
Uncrate
and
remove
all
packing
material
from
the
con
trol/feeder.
2.
Remove
pin
(item
1,
Figure
2-1),
nut
(7),
washers
(6
&
12),
and
bolt
(13)
from
the
boom.
Do
not
remove
safety
collar
(5)
until
instructed
to
do
so.
OM-1512
Page
1
1
Figure
2-1.
Control/Feeder
Assembly
2-2.
INSTALLATION
OF
ELECTRODE
WIRE
GUN
CONNECTOR
(Figure
2-2)
Proceed
as
follows
to
install
the.Electrode
Wire
Gun
Connec
tor
into
the
drive
assembly
on
the
control/feeder:
1.
Loosen
the
gun
connector
securing
screw.
See
Figure
2-2
for
the
location
of
the
securing
screw.
2.
Insert
the
Electrode
Wire
Gun
Connector
fully
into
the
outlet
hole
with
the
flat
side
of
the
connector
facing
the
gun
connector
securing
screw.
3.
Rotate
the
Electrode
Wire
Gun
Connector
90
degrees
in
a
clockwise
direction.
4.
Tiqhten
the
gun
connector
securing
screw.
2-3.
ELECTRODE
WIRE
INLET
&
OUTLET
GUIDE
INSTALLATION
(Figure
2-2)
1.
Loosen
the
outlet
guide
securing
screw
(item
11,
Figure
2-2).
2.
Install
the
Electrode
Wire
Gun
Connector
into
the
drive
assembly
as
instructed
in
item
2-2.
3.
Insert
the
outlet
guide
(12)
flat
end
first
into
the
back
side
of
the
outlet
guide
hole
in
the
drive
assembly.
4.
Push
the
outlet
guide
(12)
into
the outlet
guide
hole
until
the
outlet
guide
seats
against
the
Electrode
Wire
Gun
Con
nector
or
if
the
outlet
guide
is
equipped
with
a
flange,
until
the
flange
seats
against
the
drive
assembly.
5.
Tighten
the
outlet
guide
securing
screw
(11).
6.
Loosen
the
inlet
guide
securing
screw
(2).
7.
Insert
the
inlet
guide
(1)
point
first
into
the
inlet
guide
hole
until
the
flange
on
the
inlet
guide
(1)
seats
against
the
drive
assembly.
8.
Tighten
the
inlet
guide
securing
screw
(2).
2-4.
PRESSURE
&
FEED
ROLL
INSTALLATION
(Fig
ure
2-2)
1.
Loosen
the
pressure
adjustment
knob
and
pivot
the
pres
sure
adjustment
assembly
off
of
the
pressure
roll
mount
ing
bracket.
Swing
the
pressure
roll
mounting
bracket
up.
2.
Remove
nut
item
6,
Figure
2-2.
split-lock
washer
(5),
and
flat
washer
(4)
from
the
feed
roll
shaft.
NOTE
Prior
to
installing
the
feed
roll,
ensure
that
the
sup
plied
key
is
in
the
groove
in
the
feed
roll
shaft.
3.
Slide
the
keyed
feed
roll
(3)
onto
the
feed
roll
shaft.
4.
Insert
flat
washer
(4)
and
split-lock
washer
(5)
onto
the
feed
roll
shaft
and
install
nut
(6)
onto
the
feed
roll
shaft.
5.
Remove
bolt
(7),
split-lock
washer
(8),
flat
washer
(9),
and
pressure
roll
(10)
from
the
pressure
roll
mounting
bracket.
6.
Slide
pressure
roll
(10)
off
of
bolt
(7).
7.
Slide
new
pressure
roll
(10)
onto
bolt
(7)
and
install
bolt
(7)
into
the
pressure
roll
mounting
bracket.
8.
Lower
the
pressure
roll
mounting
bracket
until
the
teeth
in
the
upper
and
lower
drive
rolls
mesh
together.
~essu
re
adju
stment
knob
will
h
ave
to
be
adj
u
sted
for
proper
tension
prior
to
operation
of
the
control/
feeder.
The
amount
of
pressure
will
vary
from
one
given
set
of
welding
conditions
to
another
and
should
be
just
tight
enough
to
prevent
pressure
and
feed
roll
I
slippage
on
the
wire.
9.
Pivot
the
pressure
adjustment
assembly
upward
until
it is
on
top
of
the
pressure
roll
cover
and
then
tighten
the
knob
to
the
desired
amount
of
pressure.
2
-
5.
PRESSURE
ROLL
ALIGNMENT
(Figure
2-3)
The
pressure
roll
mounting
bracket,
which
holds
the
pressure
roll,
can
be
moved
on
a
horizontal
plane
in
order
to
facilitate
alignment
of
the
groove
in
the
pressure
roll
with
respect
to
the
groove
in
the
feed
roll.
The
pressure
roll
should
be
checked
for
proper
alignment
whenever
erratic
wire
feed
is
noted
or
whenever
the
pressure
and
feed
rolls
are
changed.
To
check
for
proper
alignment
of
the
pressure
roll,
remove
the
outlet
guide
and
look
into
the
outlet
guide
hole
in
the
drive
assembly.
Upon
viewing
the
groove
between
the
pres
sure
and
feed
rolls
it
should be
noted
that
the
outer
edges
of
V
2
8
9
14
C
TB-003
418
6
Pressure
Adjustment
Knob
Securing
Screw
7
TB-003
410
Figure
2-2.
Drive
Roll
&
Wire
Guide
Installation
Page
2
~___
Counter-
Proper
Clockwise
clockwise
Alignment
Rotation
of
Rotation
of
Adjustment
Adjustment
Nut
Required
Nut
Required
the
grooves
on
the
pressure
and
feed
rolls
should
be
precisely
aligned.
Figure
2-3
shows
examples
of
proper
and
improper
alignment.
If
the
pressure
and
feed
rolls
are
not
in
alignment,
proceed
as
follows
to
adjust
the
pressure
roll:
1.
Loosen
the
pressure
adjustment
collar
and
pivot
it
off
of
the
pressure
roll
mounting
bracket.
2.
Using
a
9/16
wrench,
loosen
the
outer
securing
bolt.
3.
Using
a
5/8
wrench,
rotate
the
adjustment
nut
as
re
quired.
Rotating
the
adjustment
nut
clockwise
will
move
the
pressure
roll
outward
and
counterclockwise
rotation
will
move
the
pressure
roll
inward.
4.
When
proper
alignment
is
achieved,
tighten
the
outer
securing
bolt
to
lock
the
pressure
roll
in
position.
5.
Pivot
the
pressure
adjustment
assembly
upward
until
it is
on
top
of
the
pressure
roll
mounting
bracket
and
then
tighten
the
collar
to
the
desired
amount
of
pressure.
2-
6.
INSTALLATION
OF
OPTIONAL
WIRE
BAIL
REEL
1.
Remove
the
four
wing
nuts
from
the
reel.
2.
Pull
the
four
retaining
arms
out
until
the
retaining
arms
can
be
rotated
inward
toward
the
center
of
the
reel.
3.
Install
the
wire
bail
onto
the
reel
over
four
retaining
arms
in
the
manner
which
will
permit
the
wire
to
feed
from
the
top
of
the
bail.
4.
Rotate
the
retaining
arms
up
and
push
the
base
of
the
retaining
arm
through
the
retaining
ring
on
the
reel.
Install
the
four
wing
nuts
on
the
retaining
arms.
2-7.
INSTALLATION
OF
OPTIONAL
WIRE
SPOOL
1.
Remove
the
retaining
ring
from
the
spindle
by
rotating
the
retaining
ring
in
a
counterclockwise
direction.
2.
Slide
the
spool
of
wire
onto
the
spindle
so
that
the
wire
will
pay
off
from
the
top
of
thespool.
3.
Rotate
the
spool
until
the
hole
in
the
spool
hub
aligns
with
the
protruding
pin
in
the
flange
of
the
spindle.
Ensure
that
the
spool
is
seated
against
the
flange
of
the
spindle.
4.
Rotate
the
retaining
ring
onto
the
spindle
in
a
clockwise
direction
until
the
retaining
ring
is
seated
against
the
spool.
2-8.
SHIELDING
GAS
CONNECTIONS
A
12~1/2
foot
hose
is
supplied
from
the
control
unit
for
making
connections
from
the
shielding
gas
source
to
the
control/feeder.
The
shielding
gas
which
is
fed
into
the
supplied
hose
will
be
supplied
to
the
shielding
gas
valve.
The
shielding
gas
hose
which
comes
from
the
gun
is
to
be
connected
to
the
GAS
hose
which
protrudes
from
the
motor
end
of
the
boom.
2-9.
WELD
CABLE
CONNECTION
A
ten
foot,
2/0
weld
cable
extends
out
of
the
back
end
of
the
boom
for
making
secondary
connections
to
the
welding
power
source.
This
end
of
the
weld
cable
is
equipped
with
a
1/2
inch
lug.
The
opposite
end
of
this
weld
cable
is
connected
to
a
bolt
on
the
drive
assembly.
The
bolt
on
the
drive
assembly
serves
as
a
junction
point
for
joining
together
the
weld
cable
from
the
welding
power
source
and
the
weld
cable
from
the
gun.
2-10.
CONTACTOR
CONTROL
CONNECTIONS
The
contactor
control
cable
has
two
leads
extending
from
it.
These
two
leads
are
to
be
connected
to
the
contactor
control
facility
on
the
welding
power
source.
to
r
con
t
ri
th
at
is
to
be
u
sed
in
conjunction
with
this
control/feeder
must
be
of
the
type
that
operates
on
115
volts
60
hertz
power.
This
is
necessary
because
the
control/feeder
will
supply
115
volts
ac
through
the
contactor
control
cable
whenever
the
gun
switch
is
closed.
2-11.
GUN
SWITCH
RECEPTACLES
A
four-prong
male
receptacle
protrudes
out
of
the
motor
end
of
the
boom
for
connecting
the
gun
plug
to
the
control/
feeder.
Ensure
that
the
securing
ring
on
the
gun
switch
plug
is
threaded
completely
onto
the
Gun
Switch
Receptacle.
2-12.
115
VOLTS
AC
CONNECTIONS
CAUTION
The
control/feeder
will
be
electrically
hot
internally
and
ready
to
operate
as
soon
as
the
115
volts
ac
plug
is
connected
to
the
115
volts
ac
source.
The
115
volts
ac
input
power
cable
can
be
distinguished
from
the
contactor
control
cable
(both
cables
being
10
feet
long)
by
the
three-prong
plug
attached
to
the
end
of
the
115
volts
ac
cable.
The
115
volts
ac
cable
must
be
connected
to
an
outlet
which
is
capable
of
supplying
115
volts
60
Hertz
elec
trical
power.
2-13.
BOOM
ADJUSTMENTS
(Figure
2-4)
A.
Weight
Lift
Adjustment
The
amount
of
weight
which
the
boom
can
retract
into
the
upright
position
when
released
can
be
varied
by
adjustment
of
the
jam
nut
and
adjustment
rod
located
at
the
base
of
the
boom.
If
a
heavier
gun
is
installed
on
the
end
of
the
boom
Figure
2-3.
Pressure
Roll
Alignment
TB-078
036-S
OM-1
512
Page
3
thereby
making
it
necessary
to
increase
the
amount
of
weight
that
the
boom
can
lift,
loosen
the
jam
nut
and
rotate
the
adjustment
rod
so
that
the
adjustment
rod
threads
into
the
yoke.
When
the
proper
adjustment
is
obtained,
tighten
the
jam
nut
against
the
base
of
the
yoke.
If
a
lighter
gun
is
installed
on
the
control/feeder,
rotate
the
adjustment
rod
so
that
the
adjustment
rod
threads
out
of
the
yoke.
B.
Locking
Knob
By
rotating
the
Locking
Knob
in
a
clockwise
direction,
the
boom
may
be
held
in
any
desired
position.
Rotating
the
Locking
Knob
in
a
counterclockwise
direction
will
permit
the
boom
to
free
travel.
Figure
3-1.
Control
Location
3-
1.
WIRE
SPEED
CONTROL
(Figure
3-1)
The
WIRE
SPEED
Control
provides
a
means
of
determining
the
rate
at
which
welding
wire
will
be
fed
into
the
weld.
Rotating
the
WIRE
SPEED
Control
in
a
clockwise
direction
will
increase
the
rate
of
wire
feed.
When
the
WIRE
SPEED
Control
is
set
at
0,
wire
will
feed
at
the
minimum
1PM;
when
set
at
10,
the
wire
will
feed
at
the
maximum
1PM.
3-2.
CIRCUIT
BREAKER
(Figure
3-1)
A
circuit
breaker,
located
on
the
rear
panel
of
the
control/
feeder,
provides
protection
to
the
control/feeder
circuitry.
In
the
event
the
motor
should
be
placed
in
an
overloaded
con
dition,
the
breaker
would
trip
and
suspend
all
output.
Should
4-
1.
WELDING
WIRE
THREADING
1.
If
used,
install
the
wire
spoo1
or
bail
onto
the
optional
wire
spool
spindle
or
wire
bail reel
as
instructed
in
item
2-6
or
2-7.
2.
Cut
off
any
portion
of
the
free
end
of
the
welding
wire
which
is
not
straight.
3.
Route
the
welding
wire
through
the
wire
guide
tube
on
the
side
of
the
boom
up
to
the
drive
assembly.
4. Lift
up
the
pressure
roll
cover.
5.
Install
the
Electrode
Wire
Gun
Connector
as
instructed
in
item
2-2.
6.
Check
the
pressure
roll
for
proper
alignment
as
instructed
in
item
2-5.
7.
Feed
the
wire
through
the
inlet
guide
and
on
into
the
outlet
guide.
Feed
approximately
4
inches
of
wire
into
the
outlet
guide.
8.
Secure
the
pressure
roll
cover.
9.
Tighten
the
pressure
adjustment
knob
for
the
approxi
mate
amount
of
pressure
desired
on
the
pressure
and
feed
rolls.
Precise
adjustment
of
the
pressure
adjust-
The
PURGE
Switch,
located
on
the
front
panel
of
the!
con
trol/feeder,
is
a
momentary
contact
switch.
This
switch
will
energize
the
shielding
gas
solenoid
and
purge
the
shielding
gas
line
of
the
gun.
It
also
allows
the
shielding
gas
regulator
to
be
adjusted
without
energizing
the
welding
circuit.
3-4.
ADVANCE
SWITCH
(Figure
3-1)
The
ADVANCE
Switch,
located
on
the
front
panel
of
the
control/feeder
is
a
spring
actuated
toggle
switch.
When
actuated
it
completes
the
circuit
to
the
motor
without
having
to
depress
the
gun
switch.
This
switch
will
permit
inching
or
threading
of
the
wire
at
whatever
setting
the
WIRE
SPEED
Control
is
at,
without
energizing
the
welding
power
source
contactor
or
the
gas
valve.
3-
5.
BURNBACK
CONTROL
(Figure
3-1)
The
burnback
circuitry
in
this
control/feeder
provides
a
means
of
keeping
the
welding
wire
from
sticking
to
the
work-
piece
or
the
contact
tube
in
the
gun
after
the
gun
switch
is
released.
The
burnback
capability
in
this
control/feeder
will,
depending
upon
the
setting
of
the
BURNBACK
Control,
keep
weld
current
present
on
the
welding
wire
from
1/4
to
3/4
of
a
second
after
the
wire
has
stopped
feeding.
This
delay
action
will
permit
the
welding
wire
to
burn
back
to
a
point
where
it
will
neither
stick
to
the
workpiece
or
the
contact
tube,
If
the
welding
wire
sticks
to
the
contact
tube
in
the
gun
after
the
gun
switch
is
released,
rotate
the
BURNBACI(
Con
trol
to
a
setting
closer
to
the
0
(1/4
second)
position.
If
the
welding
wire
sticks
to
the
workpiece
after
the
gun
switch
is
released,
rotate
the
BURNBACK
Control
to
a
setting
closer
to
she
10
13/4
second)
position.
10.
Connect
the
115
Volts
AC
plug
from
the
control/
feeder
into
a
115
Volts
60
Hertz
source.
11.
Connect
the
Switch
Control
Plug
from
the
gun
into
the
Gun
Switch
Receptacle
on
the
boom.
12.
Lay
the
gun
cable
out
straight.
13.
Depress
the
ADVANCE
Switch
until
the
electrode
wire
extends
approximately
one
inch
out
of
the
gun
tip.
4-2.
GAS
METAL-ARC
WELDING
CAUTION
Prior
to
welding,
it
is
imperative
that
rprotective
clothing
(welding
coat
and
gloves)
and
eye
protection
(glasses
and/or
welding
helmet)
be
put
on.
Failure
to
comply
may
result
in
serious
or
permanent
bodily
damage.
1.
Make
all
necessary
connections
as
instructed
in
Section
2
of
this
manual.
Yoke
Jam
Nut
Adjustment
Rod
TB-003
409
Figure
2-4.
Boom
Adjustments
SECTION
3
FUNCTION
OF
CONTROLS
this
breaker
trip,
it
would
have
to
be
manually
depressed
to
reset:
3-3.
PURGE
SWITCH
(Figure
3-1)
Wire
Speed
Control
Advance
Switch.
Burnback
Control
Shielding
Gas
Vai
Purge
Switch
TA-003
408
SECTION
4
-
SEQUENCE
OF
OPERATION
ment
assembly
will
have
to
be
made
when
welding
commences.
4
Page
4
3
June
1975
FORM:
OM-1512
Effective
with
serial
No.
HF860319
SINGLE
SWINGARC
MODEL
WIRE
SIZE
47
70-3
STOCK
NO.
5280-3
STOCK
NO.
.030
&
.035
hard
.045
hard
.052
hard
1/16hard
078
102
078
103
003
364
078
104
078
113
078
114
003
365
078
115
MODEL
WIRE
SIZE
1/16
hard
1/16
cored
5/64
cored
3/32
cored
7/64
cored
1/8
cored
47
70-2
STOCK
NO.
078
106
078
107
078
108
078
109
078
110
078
111
5280-2
STOCK
NO.
078
117
078
118
078
119
078
120
078
121
078
122
MODEL/STOCK
NO.
SERIAL/STYLE
NO.
DATE
PURCHASED
PARTS
LIST
MILLER
ELECTRIC
MFG.
CO.
APPLETON,
WISCONSIN,
USA
54911
NWSA
CODE
NO.
4579
~~M?V0
Fig
C13
4
Figure
A
Main
Assembly
TD-003
193
-:
6
1
26
E
B
OM-1512
Page
1
Quantity
Model
Item
Dia.
Factory
Single
Single
No.
Mkgs.
Part
No.
Description
12
Ft.
16
Ft.
Figure
A
Main
Assembly
1
075
074
CABLE,
interconnecting
-
motor/control
(consisting
of)
1
1
075
075
CABLE,
interconnecting
-
motor/control
(consisting
of)
1
2
RC5
073
265
.
RECEPTACLE,
6
socket
97-3101A-20-17S
1
1
3
073
297
.
CLAMP,
cable
AN-3057-12
2
2
4
073
139
.
CORD,
portable
No.
16/6
conductor
(order
by
foot)
15
ft
19
ft.
5
PLG2
073
264
.
PLUG,
6
pin
97-3106A-20-17P
1
1
077650
.TUB1NG,vinylNo.7x3/4
12
12
6
079
202
HOSE,
gas
(consisting
of)
1
6
079
204
HOSE,
gas
(consisting
of)
1
7
010604
.ADAPTER,brass-gas
1/4-18NPT
5/8-l8female
1
1
8
079
196
.
COUPLING,
brass-
female
3/1610
hose
x
1/4
NPT
1
1
9
604
550
.
HOSE,
whippet
3/16
x
1
(order
by
foot)
16
ft
19
ft.
10
073839
.FERRULE
2 2
11
010
606
.
NUT,
brass
-
swivel
5/8-18
right
hand
1 1
12
056
851
.
NIPPLE,
brass
-
hose
3/16
1 1
13
075
325
CONTROL
BOX
(See
Fig.
C
Page
5)
1
1
14
074
976
CAB
LE;trigger
(consisting
of)
1
14
074
977
CABLE,
trigger
(consisting
of)
1
15
600
340
.
CORD,
portable
No.
16/2
conductor
(order
by
foot)
15
ft
20
ft.
16
073
331
.
CLAMP,
cable
97-3057-10-6
2
2
17
PLG4
073329
.
PLUG,4
pin
97-3106A-18-4P
1
1
18
RC3
073441
.
RECEPTACLE,4socketMS-3101A-18-4S
1
1
077
650
.
TUBING,
vinyl
No.
7
x
3/4
4
4
19
078
992
CORD,
power
No.
2
gear
or
19
074
983
CORD,
power
No.
3
gear
(consisting
of)
1
19
078
993
CORD,
power
No.
2
gear
or
19
074
986
CORD,
power
No.
3
gear
(consisting
of)
1
20
077
455
.
TERMINAL,
ring
tongue
1/2
stud
3/0
wire
(No.
2
gear)
or
20
600
734
.
TERMINAL,
ring
tongue
1/2
stud
2/0
wire
(No.
3
gear)
1
1
21
600
323
.
CABLE,
weld
-
copper
stranded
3/0
(No.
2
gear)
or
21
600
322
.
CABLE,
weld
-
copper
stranded
2/0
(No.
3
gear)
27
ft
30
ft.
22
077
454
.
TERMINAL,
ring
tongue
3/8
stud
3/0
wire
(No.
2
gear)
or
22
600
732
TERMINAL,
ring
tongue
3/8
stud
2/0
wire
(No.
3
gear)
1
1
23
Figure
E
BOOM
(See
Page
10)
1
1
24
t079
214
BASE,
support
-
boom
(18
inch
base)
1
24
t079
216
BASE,
support-
boom
(24
inch
base)
1
25
601
865
NUT,
steel
-
hex
full
1/4-20
4 4
26
602
207
WASHER,
lock
-
steel
split
1/4
4
4
079
023
SCREW,
machine
-
steel
round
hd
1/4-20
x
5/8
(attaching
control
box)
4
4
27
601
967
SCREW,
cap
-
steel
hex
hd
3/8-16
x
1-1/2
3 3
28
602
224
WASHER,
lock
-
steel
split
3/8
3
3
29
010
910
WASHER,
flat
-
steel
SAE
3/8
3 3
30
075
150
WASHER,
nylon
-
shoulder
.622
x
1
x
3/8
3 3
31
074772
INSULATOR
1 1
32
078
143
MOTOR
&
DRIVE
ASSEMBLY,
No.
2
gear
or
32
078
144
MOTOR
&
DRIVE
ASSEMBLY,
No.
3
gear
(See
Fig.
B
Page
3)
1 1
tOptional
Equipment
BE
SURE
TO
PROVIDE
STOCK,
MODEL,
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
OM-1512
Page
2
71
075315
72
073 308
73
074
780
74
073
307
75
074
771
76
074
781
77
073
597
78
073581
79
073
583
80
073
598
81
077214
82
073
595
83
*073
591
Figure
B
Motor
&
Drive
Assembly
1
1
1
1
1
1
2 2
1
1
3 3
1 1
1
1
1
1
2
2
2 2
2
2
2 2
Item
Factory
No.
Part
No.
Description
Figure
B
Motor
&
Drive
Assembly
(See
Fig.
A
Page
2
Item
32)
Quantity
Model
No.
21
No.
3
MOTOR,
drive
(consisting
of)
BEARING,
ball
SHAFT,
idler
gear
RING,
retaining
-
external
GEAR,
spur
-
steel
40
pitch
43
tooth
STUD,
steel
12-28
x
1-3/4
BEARING,
ball
FIELD
ASSEMBLY
ARMATURE
SPRING,
brushholder
HOLDER,
brush
CAP,
brushholder
BRUSH,
contact
71
I
r
Page
3
84
073596
85
073
593
86
073
296
87
073
264
073 703
88
074
768
89
073
268
90
010910
91
602221
92
074902
94
604
538
95
602211
h
96
601
948
97
074811
98 605
209
99
073
356
100
073303
101
074
783
102
076647
103
076682
104
010324
105
074778
106
056068
107
073309
108
073240
109
074858
110
602247
111
602216
112
601881
113
602177
114
601
967
115
602213
116
078880
117
079375
118
074881
119
078882
120
078751
121
078687
122
078858
123
075229
124
073334
125
075150
126
074772
127
078879
128
074775
129
073306
130
073302
~
131
073300
132
074827
132
074828
133
076871
134
074822
134
074823
135
078672
136
073304
137
074
777
*
Recommended
Spare
Parts
BE
SURE
TO
PROVIDE
STOCK,
MODEL,
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
1
1
7
7
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
3
1
1
1
1
Item
Factory
No.
Part
No.
Description
Figure
B
Motor
&
Drive
Assembly
(See
Fig.
A
Page
2 Item
32)
(Contd)
Quantity
Mode
No.
21
No.
3
BEARING,
ball
.WASHER,spring
CLAMP,
cable
-
am
phenol
97-3057-1
2-6
PLUG,
amphenol
97-3106A-20-17P
GASKET,
motor
GEAR,
drive
1
1
1
1
1
BEARING,
ball
WASHER,
flat
-
steel
SAE
3/8
WASHER,
lock
-
steel
internal
tooth
3/8
LEVER,
mounting
-
drive
gear
WASHER,
flat
-
steel
SAE
5/16
WASHER,
lock
-
steel
split
5/16
SCREW,
cap
-
steel
hex
hd
5/16-18
x
1
BUSHING,
9/16-18x
1-13/32
with
3/8
hole
SCREW,
cap
-
steel
hex
hd
3/8-16
x
2-1/4
3
3
1
1
1 1
1 1
1
1
1
1
1
1
1
1
4
4
KNOB
SPRING,
compression
ARM,
adjustment
-
pressure
(consisting
of)
FASTENER,
pin
BLOCK,
pressure
stud
PIN,
spring
3/16
x
1/2
SHAFT,
drive
KEY,
steel
1/8x
1/8x
1/2
SEAL,
oil
-
drive
shaft
RING,
retaining
-
external
TUBING,
steel
7/8
OD
x
19/32
ID
x
.303
WASHER,
flat-steel
SAE
1/2
WASHER,
lock
-
steel
split
1/2
NUT,
steel
-
hex
jam
1/2-20
SCREW,
set
-
steel
socket
hd
1/4-20
x
1/4
SCREW,
cap
-
steel
hex
hd
3/8-16
x
1-1/2
WASHER,
lock
-
steel
split
3/8
SCREW,
cap
-
steel
socket
hd
5/16-18
x
1-1/2
HOUSING,
adapter
-
gun/feeder
SCREW,
cap
-
brass
hex
hd
3/8-16
x
2-1/2
WASHER,
lock
-
brass
split
3/8
WASHER,
flat
-
bronze
3/8
WASHER,
lock
-
steel
split
No.
12
NUT,
steel
-
hex
full
12-28
HOUSING,
drive
(consisting
of)
HELl
COIL
WASHER,
nylon
-
shoulder .622
x
1
x
3/8
INSULATOR
SCREW,
machine
-
steel
truss
phillips
hd
10-24
x
1/2
COVER,
bearing
RING,
retaining
-
internal
BEARING,
ball
RING,
retaining
-
internal
GEAR,
helical
-
bronze
12
pitch
30
tooth
double
thread
No.
2
GEAR,
helical
-
bronze
12
pitch
30
tooth
triple
head
No.
3
PIN,
spring
3/16x
1-1/2
GEAR,
miter
No.
2
GEAR,
miter
No.
3
PIN,
spring
3/16x
7/8
GASKET,
cover
-
housing
drive
COVER,
housing
-
drive
2
5
5
3
3
12
2
1
1
1
1
2
5
5
1
3
3
1
12
2
3
1
OM-1
512
Page
4
Item
Dia.
Factory
No.
Mkgs.
Part
No.
Description
Quantity
Figure
C
075
325
Control
Box
(See
Fig.
A
Page
2
Item
13)
151
003
071
PANEL,
front
(attaching
hard
ware
C
&
P)
1
152
R22
*030
131
POTENTIOMETER,
carbon
1
turn
2
watt
50K
ohm
1
153
S2,3
073
362
SWITCH,
toggle
SPDT
10
amp
250
volts
ac
2
154
R23
073
562
POTENTIOMETER,
carbon
1
turn
2
watt
10K
ohm
1
155
075
308
CIRCUIT
CARD
ASSEMBLY
(attaching
hardware
A,
D
&
J)(See
Fig.
Cl
Page
7)
1
156
073
756
SPACER,
hex
1/4
x
5/8
x
6-32
thread
(attaching
hardware
A
&
J)
4
157
TR1
073439
RECTIFIER,
selenium
5
amp
140
RMS
(attaching
hardware
K
&
N)
1
158
075369
BASE
1
159
075
364
COVER
(attaching
hardware
E,
G,
K
&
N)
1
160
073483
RETAINER,screw
1
161
078035
FASTENER,screw
1
162
CB1
073 676
CIRCUIT
BREAKER,
manual
reset
7
amp
1
160
Figure
C
Control
Box
TD-o03
195
Page
5
*
Recommended
Spare
Parts
BE
SURE
TO
PROVIDE
STOCK,
MODEL,
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
Item
Dia.
Factory
No.
Mkgs.
Part
No.
Description
Quantity
Figure
C
075
325
Control
Box
(See
Fig.
A
Page
2
Item
13)
(Contd)
073
630
601
860
602
200
073
176
073
915
073 876
2
1
1
15
ft.
1
1
15
ft.
1
1
1
2
13
ft.
.
~
163
TI
TRANSFORMER,
filament
26
volts
CT
115
volts
pri
(attaching
hardware
E,
K
&
N)
1
164
NUT,
steel-hex
8-32
4
165
WASHER,
lock
-
steel
split
No.
8
4
166
BRACKET,
mounting
-
resistor
(attaching
hardware
A,
J
&
M)
4
167
WASHER,
centering
3/4
4
168
WASHER,
flat
-
mica
1/2
ID
x
1
OD
x
1/16
4
169
R18,19
074
154
RESISTOR,WW
fixed
100
watt
1.6
ohm
2
170
073
177
STUD,
brass
No.
8-32
x
4-7/8
171
075
117
BRACKET,
mounting
-
resistor
(attaching
hardware
A,
J
&
M)
172
C9
073
290
CAPAClTOR,~electroIytic
2
uf
600
volts
(attaching
hardware
A,
J
&
M)
173
RC2
073
248
RECEPTACLE,
6
socket
97-3102A-20-17S
(attaching
hardware
B)
174
RC4
073
326
RECEPTACLE,
4
socket
97-3102-18-4S
(attaching
hardware
B)
175
010
610
CONNECTOR,
clamp
-
cable
1/2
inch
176
600
737
074470
CORD,
portable
No.
16/3
conductor
SJ
(order
by
foot)
LABEL,
115
volts
177
PLG1
073
690
CAP,
straight
2P3W
178
600
736
074 464
CORD,
portable
No.
16/2
conductor
SJ
(order
by
fQot)
LABEL,
contactor
179
074
907
HOSE,
gas
12-1/2
ft
Ig
(consisting
of)
180
056
851
.
NIPPLE,
brass
-
hose
3/16
181
010
606
-
NUT,
brass
-
swivel
5/8-18
right
hand
182
073839
.FERRULE
183
184
604
550
074
465
073 432
-
HOSE,
whippet
3/16
x
1
(order
by
foot)
-
LABEL,
gas
.
ADAPTER,
brass
-
male
1/8
NPT
3/16
barb
hose
1
1
185
010
867
ELBOW,
brass
-
pipe
street
90
degree
1/8
PT
2
186
GS1
073
378
VALVE,
115
volts
ac
2
way
1/8
I
PS
port
3/32
orifice
(attaching
hardware
F
&
L)
-
1
187
074933
SHIM,valve
1
188
074
944
NIPPLE,
brass
-
pipe
1/8
NPT
x
3
1
189
073861
BUSHING,brass-pipel/8NPTx3
1
190
010
604
ADAPTER,
brass
-
gas
1/4-18
NPT
5/8-18
female
1
191
010
678
ELBOW,
brass
-
pipe
street
90
degree
1/4
PT
1
192
NAMEPLATE
(attaching
hardware
H)(order
by
stock,
model,
&
serial
numbers)
-
-
.
1
193
073
570
KNOB,
pointer
1
194
019
609
KNOB,
pointer
1
Attaching
Hardware
A
602 068
SCREW,
machine
-
steel
round hd
6-32
x
3/8
14
B
602
143
SCREW,
self
tapping
-
round hd
6-32
x
3/8
8
C
605 694
SCREW,
machine
-
steel
flat
hd
6-32
x
5/16
2
D
602
071
SCREW,
machine
-
steel
round
hd
6-32
x
1/2
2
E
602
080
SCREW,
machine
-
steel
round
hd
8-32
x
3/8
6
F
602
089
SCREW,
machine
-
steel
round hd
10-32
x
3/8
2
.
G
605
336
SCR
EW,
self
tapping
-
round
hd
10-32
x
3/8
2
H
601
890
RIVET,
blind
1/8
dia
1/8
grip
2
J
602
198
WASHER,
lock
-
steel
split
No.
6
16
-
-
K
602
200
WASHER,
lock
-
steel
split
No.
8
7
~.
L
602
203
WASHER,
lock
-
steel
split
No,
10
2
-
M
601
859
NUT,
steel
-
hex
6-32
8
N
601
860
NUT,
steel
-
hex
8-32
8
P
605
196
NUT,
steel
-
self
locking
hex
6-32
2
OM-1512
Page
6
Cl
074201
1
C2
074197
1
C3,6
073
549
2
C4
073454
1
C5
073453
1
C7
073
547
1
C8
073713
1
CAL
073740
1
CAL
073043
1
01
073710
1
074221
1
02
073789
1
03
605841
1
Q4
077190
1
05
073
712
075126
2
06
073
529
1
07
073
791
1
R1,8,10
605918
R4
605912
1
R5
605911
1
R6,9
074
039
2
R7,11
074110
2
R12
605910
1
R14
074026
1
REC1,17
073539
2
REC2,11
037250
2
REC3
073560
1
REC4
074
246
1
REC5,6,16
073
551
REC7,9
073
555
2
REC8
074453
1
REC1O
022073
1
075127
1
REC13,14
073540
2
REC15
037192
1
T2,4
073684
2
T3
073
683
1
073 946
1
BE
SURE
TO
PROVIDE
STOCK,
MODEL,
AND
SERIAL
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
Dia.
Factory
Mkgs.
Part
No.
Description
Quantity
Figure
Cl
075
308
Circuit
Card
Assembly,
Motor
Control
(See
Fig.
C
Page
5 Item
155)
CAPACITOR,
mylarOl
uf
400
volts
CAPACITOR,
mylar
0.047
uf
100
volts
CAPACITOR,
mylar
0.015
uf
200
volts
CAPACITOR,
electrolytic
25
uf
25
volts..
CAPACITOR,
electrolytic
lOuf
150
volts..
CAPACITOR,
mylar
0.33
uf
200
volts
CAPACITOR,
tantalum
0.15
uf
35
volts
CAPACITOR,
ceramic
0.01 uf
50
volts
.
RESISTOR,
carbon
0.25
watt
lOOK
ohm
THYRISTOR,
6
amp
200
volts
HEATSINK,01
DIODE,.10
amp
10
volts
straight
polarity
THYRISTOR,
6amp
500
volts
TRANSISTOR,
SCR
THYRISTOR,
l5amp
200
volts
HEATSINK,Q5&7
TRANSISTOR,
35
amp
200
volts
THYRISTOR,
35
amp
200
volts
RESISTOR,
carbon
0.25
watt
100
ohm
RESISTOR,
carbon
0.25
watt
4700
ohm
RESISTOR,
carbon
0.25
watt
10K
ohm
RESISTOR,
carbon
0.25
watt
27K
ohm
RESISTOR;
carbon
1
watt
10K
ohm
RESISTOR,
carbon
0.25
watt
15K
ohm
RESISTOR,
carbon
0.25
watt
150
ohm
DIODE,
200
VA
36
volts
DIODE,
zener
24
volts
1
watt
DIODE,
1
amp
400
volts
striaght
polarity
DIODE,
zener
75
volts
1
watt
DIODE,
1
amp
DIODE,
1
amp
600
volts
RECTIFIER,
integrated
1
amp
600
volts..
RECTIFIER,
integrated
18.5
amp
600
volts
HEAT
SINK,
REClO
DIODE,
15OMA
75
volts
reverse
polarity
DIODE,
40
amp
200
volts
straight
polarity
TRANSFORMER,
pulse
-
rigid
lead
TRANSFORMER,
pulse
500-600
pri
ohms
BLOCK,
terminal
15
amp
16
pole
Figure
Cl
Circuit
Card
Assembly,
Motor
Control
TA-039
307
Page
7
Wire
Diameter
&
Tupe
Kit
No.
Gear
No.
Gear,
Pressure
And
Drive
Gear
And
Bearing
Wire
Guide
Fraction
Decimal
Metric
Inlet
Outlet
.030
hard
.030
.8MM
076195
No.3
074
882
(pressure)
073
351
(bearing)
074
886
(gear)
074 890
074
953
.035
hard
.035
.9MM
074
876
(drive)
.045
hard
.047
1.2MM
076
196
No.
3
076 215
(pressure)
073
351
(bearing)
074
887
(gear)
074
890
074
954
074
877
(drive)
.052
hard
.052
.
1.3MM
079
288
No.
3
079
284
(pressure)
~
073
351
(bearing)
079
283
(gear)
074
860
074
791
079
285
(drive)
1/16
hard
.063
1.6MM
076
197
No.
2
~
No.
3
074
883
(pressure)
073
351
(bearing)
074
888
(gear)
074
860 074
791
074
878
(drive)
1/16
cored
.063
1.6MM
~
076
198
No.
2
074
843
(pressure)
073
351
(bearing)
074
853
(gear)
074
860
074
954
074
834
(drive)
5/64
cored
.079
2.0MM
076
199
No.
2
074
844
(pressure)
073
351
(bearing)
074
854
(gear)
074
860
074
791
074
835
(drive)
3/32
cored
.094
2.4MM
~
076
200
No.
2
074 845
(pressure)
073
351
(bearing)
074
855
(gear)
074
860
074
791
074
836
(drive)
7/64
cored
.110
2.8MM
076201 No.2
074
846
(pressure)
073
351
(bearing)
074
856
(drive)
074
860 074
791
074
837
(drive)
1/8
cored
.126
3.2MM
~
076
202
No.
2
074
847
(pressure)
073
351
(bearing)
074 857
(gear)
074
860
074
791
074
838
(drive)
Guide
TB-078
036-3
OM-1512
Page
8
,Gear
1
}
Gear,
Pressure
BearingJ
Outlet
Guide
Gear,
Drive
Figure
0
Kit,
Drive
Gear
&
Guide
Tube
~t4
Figure
E
Item
Factory
Model
Single
Single
No.
Part
No.
Description
12
Ft.
16
Ft.
Boom
(See
Fig.
A
Page
2
Item
23)
211
604
537
NUT,
steel
-
hex
full
5/16-18
4
4
212
602211
WASHERlock-steelsplit5/16
3
3
213
076
849
SUPPORT,
pulley
-
boom
1
1
214
075048
TUBING,nylatronl/2IDx3/4ODxll/16
2
2
215
075
050
INSULATOR,
pulley
1
1
216
073673
PULLEY,V
1
1
217
601
865
NUT,
steel
hex
full
1/4-20
4
4
218
602
207
WASHER,
lock
-
steel
split
1/4
4
4
219
601
862
NUT,
steel
-
hex
10-32
2
2
220
602
203
WASHER,
lock
-
steel
split
No.
10
2
2
221
076
693
CLAMP,
pipe
-
wire
guide
2
2
222
075
054
PIPE,
plastic
1/2
x
lift
4
inches
1
222
075
055
PIPE,
plastic
1/2
x
15
ft
1
223
602
091
SCREW,
machine
-
steel
round
hd
10-32
x
1/2
2
223
602
094
SCREW,
machine
-
steel
round
hd
10-32x
5/8
2
a
V
f
230
223
221
222
~~225
229
251
234
245
TD-003
194
Figure
E
Boom
Page
9
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Miller HF860319 Owner's manual

Miller
Brand
Miller
Model
HF860319
Category
Welding System
Type
Owner's manual
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